Is Now Part of
To learn more about ON Semiconductor, please visit our website at
www.onsemi.com
Please note: As part of the Fairchild Semiconductor integration, some of the Fairchild orderable part numbers
will need to change in order to meet ON Semiconductor’s system requirements. Since the ON Semiconductor
product management systems do not have the ability to manage part nomenclature that utilizes an underscore
(_), the underscore (_) in the Fairchild part numbers will be changed to a dash (-). This document may contain
device numbers with an underscore (_). Please check the ON Semiconductor website to verify the updated
device numbers. The most current and up-to-date ordering information can be found at www.onsemi.com. Please
email any questions regarding the system integration to Fairchild_questions@onsemi.com.
ON Semiconductor and the ON Semiconductor logo are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries in the United States and/or other countries. ON Semiconductor owns the rights to a number
of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of ON Semiconductor’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent-Marking.pdf. ON Semiconductor reserves the right
to make changes without further notice to any products herein. ON Semiconductor makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does ON Semiconductor assume any liability
arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. Buyer is responsible for its products and applications using ON
Semiconductor products, including compliance with all laws, regulations and safety requirements or standards, regardless of any support or applications information provided by ON Semiconductor. “Typical” parameters which may be provided in ON
Semiconductor data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s
technical experts. ON Semiconductor does not convey any license under its patent rights nor the rights of others. ON Semiconductor products are not designed, intended, or authorized for use as a critical component in life support systems or any FDA
Class 3 medical devices or medical devices with a same or similar classification in a foreign jurisdiction or any devices intended for implantation in the human body. Should Buyer purchase or use ON Semiconductor products for any such unintended
or unauthorized application, Buyer shall indemnify and hold ON Semiconductor and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out
of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that ON Semiconductor was negligent regarding the design or manufacture of the part. ON Semiconductor
is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
FPAB20BH60B
PFC SPM® 3 Series for Single-Phase Boost PFC
Features
General Description
The FPAB20BH60B is an advanced PFC SPM® 3
module providing a fully-featured, high-performance
Boost PFC (Power Factor Correction) input power stage
for consumer, medical, and industrial applications.
These modules integrate optimized gate drive of
the built-in IGBT to minimize EMI and losses, while also
providing multiple on-module
protection
features
including under-voltage lockout, over-current shutdown,
thermal monitoring, and fault reporting. These modules
also feature a full-wave rectifier, and high-performance
output diode for additional space savings and mounting
convenience.
• UL Certified No. E209204 (UL1557)
• 600 V - 20 A Single-Phase Boost PFC with Integral
Gate Driver and Protection
• Very Low Thermal Resistance Using Al2O3 DBC
Substrate
• Full-Wave Bridge Rectifier and High-Performance
Output Diode
• Built-in NTC Thermistor for Temperature Monitoring
• Optimized for 20kHz Switching Frequency
• Isolation Rating: 2500 Vrms/min.
Applications
• Single-Phase Boost PFC Converter
Related Source
• AN-9090 - PFC SPM 3 Series User’s Guide
• AN-9091 - Boost PFC Inductor Design Guide
Figure 1. Package Overview
Package Marking & Ordering Information
Device
Device Marking
Package
Packing Type
Quantity
FPAB20BH60B
FPAB20BH60B
SPMIC-027
Rail
10
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
1
www.fairchildsemi.com
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
December 2013
• PFC converter for single-phase AC / DC power conversion (please refer to Figure 3)
Integrated Drive, Protection, and System Control Functions
• For IGBTs: gate drive circuit, Over-Current Protection (OCP), control supply circuit Under-Voltage Lock-Out (UVLO) Protection
• Fault signal: corresponding to OC and UV fault
• Built-in thermistor: temperature monitoring
• Input interface: active-HIGH interface, works with 3.3 / 5 V logic, Schmitt-trigger input
Pin Configuration
Top View
12.205
(21)P
18.345
(1)VCC
(2)COM
(3)COM
(4)COM
(5)IN
(6)VFO
(7)CFOD
(8)CSC
(22)P
(23)N.C
(9)RTH
(10)VTH
(24)L
(11)N.C
Case Temperature (TC)
Detecting Point
(12)N.C
(25)PR
(13)N
(14)N
(15)N
(16)N
(26)R
(17)NR
(18)NR
DBC Substrate
(19)NR
(27)S
(20)NR
Figure 2. Top View
Notes :
1. For the measurement point of case temperature(TC), please refer to Figure 2.
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
2
www.fairchildsemi.com
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
Integrated Power Functions
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
Pin Descriptions
Pin Number
Pin Name
Pin Description
1
VCC
Common Bias Voltage for IC and IGBT Driving
2,3,4
COM
Common Supply Ground
5
IN
6
VFO
7
CFOD
Capacitor for Fault Output Duration Selection
8
CSC
Capacitor (Low-Pass Filter) for Over-Current Detection
9
R(TH)
Series Resistor for The Use of Thermistor
10
V(TH)
Thermistor Bias Voltage
11,12
N.C
No Connection*
13~16
N
IGBT Emitter
17~20
NR
Negative DC-Link of Rectifier
21,22
P
23
N.C
24
L
25
PR
Positive DC-Link of Rectifier
26
R
AC Input for R-Phase
27
S
AC Input for S-Phase
Signal Input for IGBT
Fault Output
Positive Rail of DC-Link
No Connection
Reactor Connection Pin
* 11th and 12th pins are cut. Please refer to package outline drawings for more detail.
Internal Equivalent Circuit and Input/Output Pins
(10) VTH
NTC
Thermistor
(9) RTH
(8) CSC
CSC
(7) CFOD
CFOD
(6) VFO
VFO
(5) IN
IN
(21,22) P
(24) L
(25) PR
OUT
(26) R
(2~4) COM
COM
(1) VCC
VCC
(27) S
(13~16) N
(17~20) NR
Figure 3. Internal Block Diagram
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
3
www.fairchildsemi.com
unless otherwise specified.)
Converter Part
Symbol
Vi
Vi(Surge)
VPN
VPN(Surge)
VCES
Item
Condition
Rating
Unit
Supply Voltage
Applied between R - S
264
Vrms
Supply Voltage (Surge)
Applied between R - S
500
V
Output Voltage
Applied between P - N
450
V
Output Voltage (Surge)
Applied between P - N
500
V
600
V
Collector - Emitter Voltage
IC
Each IGBT Collector Current
TC = 25°C, TJ < 150°C
20
A
ICP
Each IGBT Collector Current (Peak)
TC = 25°C, TJ < 150°C, Under 1ms Pulse Width
40
A
PC
Collector Dissipation
TC = 25°C
89
W
600
V
250
A
-40 ~ 150
°C
VRRM
Repititive Peak Reverse Voltage
IFSM
Peak Forward Surge Current
TJ
Single Half Sine-Wave
Operating Junction Temperature
Control Part
Symbol
Item
Condition
Rating
Unit
20
V
VCC
Control Supply Voltage
Applied between VCC - COM
VIN
Input Signal Voltage
Applied between IN - COM
-0.3 ~ VCC+0.3
V
VFO
Fault Output Supply Voltage
Applied between VFO - COM
-0.3 ~ VCC+0.3
V
IFO
Fault Output Current
Sink Current at VFO Pin
5
mA
VSC
Current Sensing Input Voltage
Applied between CSC - COM
-0.3 ~ VCC+0.3
V
Rating
Unit
-40 ~ 125
°C
2500
Vrms
Total System
Symbol
Item
TSTG
Storage Temperature
VISO
Isolation Voltage
Condition
60 Hz, Sinusoidal, AC 1 Minute, Connect Pins
to Heat Sink Plate
Thermal Resistance
Symbol
Min.
Typ.
Max.
Unit
IGBT
-
-
1.4
°C/W
R(j-c)F
FRD
-
-
1.4
°C/W
R(j-c)R
Rectifier (per 1 / 4 module)
-
-
2.1
°C/W
R(j-c)Q
Item
Junction to Case Thermal Resistance
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
Condition
4
www.fairchildsemi.com
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
Absolute Maximum Ratings (TJ = 25°C,
Converter Part
Symbol
VCE(SAT)
Item
Condition
Min.
Typ.
Max. Unit
IGBT Saturation Voltage
VCC = 15 V, VIN = 5 V, IC = 20 A
-
2.3
3.0
V
VFF
FRD Forward Voltage
IF = 20 A
-
1.8
2.5
V
VFR
Rectifier Forward Voltage
IF = 20 A
-
1.2
1.5
V
tON
Switching Times
VPN = 400 V, VCC = 15V, IC = 20 A
VIN = 0 V 5 V, Inductive Load
-
450
-
ns
-
200
-
ns
-
350
-
ns
tC(OFF)
-
80
-
ns
trr
-
70
-
ns
Irr
-
6
-
A
-
-
250
A
tC(ON)
(Note 2)
tOFF
ICES
Collector - Emitter
Leakage Current
VCE = VCES
Notes:
2. tON and tOFF include the propagation delay of the internal drive IC. tC(ON) and tC(OFF) are the switching time of IGBT itself under the given gate driving condition internally. For
the detailed information, please see Figure 4.
Irr
120% of IC
100% of IC
VCE
IC
90% of IC
15% of VCE
IC
10% of IC
VCE 15% of VCE
10% of IC
VIN
VIN
tON
trr
tC(OFF)
tC(ON)
tOFF
(a) Turn-on
(b) Turn-off
Figure 4. Switching Time Definition
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
5
www.fairchildsemi.com
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
Electrical Characteristics (TJ = 25°C, unless otherwise specified.)
Symbol
Item
Condition
IQCCL
Quiescent VCC Supply Current
VCC = 15 V, IN = 0 V VCC - COM
VFOH
Fault Output Voltage
VFOL
Min. Typ. Max. Unit
-
-
26
mA
VSC = 0 V, VFO Circuit: 4.7 k to 5 V Pull-up
4.5
-
-
V
VSC = 1 V, VFO Circuit: 4.7 k to 5 V Pull-up
-
-
0.8
V
VSC(ref)
Over-Current Trip Level
VCC = 15 V
0.45
0.5
0.55
V
UVCCD
Supply Circuit Under-Voltage
Protection
Detection Level
10.7
11.9
13.0
V
Reset Level
11.2
12.4
13.2
V
tFOD
Fault-Out Pulse Width
CFOD = 33 nF (Note 3)
1.4
1.8
2.0
ms
VIN(ON)
ON Threshold Voltage
Applied between IN - COM
2.8
-
-
V
VIN(OFF)
OFF Threshold Voltage
-
-
0.8
V
@ TTH = 25°C (Note 4, Figure 5)
-
47.0
-
k
@ TTH = 100°C (Note 4, Figure 5)
-
2.9
-
k
UVCCR
RTH
Resistance of Thermistor
Notes:
3. The fault-out pulse width tFOD depends on the capacitance value of CFOD according to the following approximate equation: CFOD = 18.3 x 10-6 x tFOD [F].
4. TTH is the temperature of know case temperature(TC), please make the experiment considering your application.
R-T Curve
200
MIN
TYP
MAX
4
MIN
TYP
MAX
Resistance RTH[k]
Resistance RTH[k]
150
100
3
2
1
95
100
105
110
115
120
125
Temperature TTH[℃]
50
0
0
25
50
75
100
125
Temperature TTH[℃]
Figure 5. R-T Curve of the Built-In Thermistor
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
6
www.fairchildsemi.com
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
Control Part
Symbol
Item
Condition
Min. Typ. Max.
Unit
Input Supply Voltage
Applied between R - S
187
220
253
Vrms
VPN
Output Voltage
Applied between P - N
-
380
400
V
VCC
Control Supply Voltage
Applied between VCC(L) - COM
13.5
15.0
16.5
V
dVCC/dt
Control Supply Variation
-1
-
1
V/s
Vi
fPWM
PWM Input Frequency
TJ 150°C
-
20
-
kHz
Ii
Allowable Input Current
TC < 90°C, Vi = 220 V, VPN = 380 V
VPWM = 20 kHz
-
-
20
Apeak
Min.
Typ.
Max.
Unit
0.51
0.62
0.72
N•m
0
-
+120
m
-
15.00
-
g
Mechanical Characteristics and Ratings
Item
Condition
Mounting Torque
Mounting Screw: M3
Device Flatness
See Figure 6
Recommended 0.62 N•m
Weight
(+)
(+)
(+)
Figure 6. Flatness Measurement Position
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
7
www.fairchildsemi.com
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
Recommended Operating Condition
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
Time Charts of Protective Function
Input S ignal
Internal IG B T
G ate-E m itter V oltage
P3
UV
reset
P5
C ontrol S upply V oltage
P2
UV
detect
P6
P1
O utput C urrent
P4
Fault O utput S ignal
P1 : Normal operation: IGBT ON and conducting current
P2 : Under-voltage detection
P3 : IGBT gate interrupt
P4 : Fault signal generation
P5 : Under-voltage reset
P6 : Normal operation: IGBT ON and conducting current
Figure 7. Under-Voltage Protection
P5
In p u t S ig n a l
P6
In te r n a l IG B T
G a te - E m itte r V o lta g e
O C D e te c tio n
P1
P4
P7
O u tp u t C u r r e n t
P2
O C R e fe r e n c e
V o lta g e ( 0 .5 V )
S e n s in g V o lta g e
R C F ilte r D e la y
F a u lt O u tp u t S ig n a l
P3
P8
P1 : Normal operation: IGBT ON and conducting current
P2 : Over current detection
P3 : IGBT gate interrupt / fault signal generation
P4 : IGBT is slowly turned off
P5 : IGBT OFF signal
P6 : IGBT ON signa: but IGBT cannot be turned on during the fault output activation
P7 : IGBT OFF state
P8 : Fault output reset and normal operation start
Figure 8. Over-Current Protection
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
8
www.fairchildsemi.com
VTH
NTC
Thermistor
RTH
+5 V
CSC
CFOD
VFO
PFC
Controller
P
L
CSC
CFOD
PR
VFO
R
OUT
IN
S
IN
COM
+15 V
VCC
VAC
COM
VCC
N
NR
Fig. 9. Application Example
Notes:
5. Each capacitors should be located as close to PFC SPM® product pins as possible.
6. It’s recommended that anti-parallel diode should be connected with IGBT.
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
9
www.fairchildsemi.com
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
+5 V
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
Detailed Package Outline Drawings
Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner
without notice. Please note the revision and/or data on the drawing and contact a FairchildSemiconductor representative to verify or
obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide therm and conditions,
specifically the the warranty therein, which covers Fairchild products.
Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings:
http://www.fairchildsemi.com/dwg/MO/MOD27BE.pdf
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
10
www.fairchildsemi.com
FPAB20BH60B PFC SPM® 3 Series for Single-Phase Boost PFC
©2010 Fairchild Semiconductor Corporation
FPAB20BH60B Rev. C4
11
www.fairchildsemi.com
ON Semiconductor and
are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries in the United States and/or other countries.
ON Semiconductor owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of ON Semiconductor’s product/patent
coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. ON Semiconductor reserves the right to make changes without further notice to any products herein.
ON Semiconductor makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does ON Semiconductor assume any liability
arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages.
Buyer is responsible for its products and applications using ON Semiconductor products, including compliance with all laws, regulations and safety requirements or standards,
regardless of any support or applications information provided by ON Semiconductor. “Typical” parameters which may be provided in ON Semiconductor data sheets and/or
specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer
application by customer’s technical experts. ON Semiconductor does not convey any license under its patent rights nor the rights of others. ON Semiconductor products are not
designed, intended, or authorized for use as a critical component in life support systems or any FDA Class 3 medical devices or medical devices with a same or similar classification
in a foreign jurisdiction or any devices intended for implantation in the human body. Should Buyer purchase or use ON Semiconductor products for any such unintended or unauthorized
application, Buyer shall indemnify and hold ON Semiconductor and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and
expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such
claim alleges that ON Semiconductor was negligent regarding the design or manufacture of the part. ON Semiconductor is an Equal Opportunity/Affirmative Action Employer. This
literature is subject to all applicable copyright laws and is not for resale in any manner.
PUBLICATION ORDERING INFORMATION
LITERATURE FULFILLMENT:
Literature Distribution Center for ON Semiconductor
19521 E. 32nd Pkwy, Aurora, Colorado 80011 USA
Phone: 303−675−2175 or 800−344−3860 Toll Free USA/Canada
Fax: 303−675−2176 or 800−344−3867 Toll Free USA/Canada
Email: orderlit@onsemi.com
© Semiconductor Components Industries, LLC
N. American Technical Support: 800−282−9855 Toll Free
USA/Canada
Europe, Middle East and Africa Technical Support:
Phone: 421 33 790 2910
Japan Customer Focus Center
Phone: 81−3−5817−1050
www.onsemi.com
1
ON Semiconductor Website: www.onsemi.com
Order Literature: http://www.onsemi.com/orderlit
For additional information, please contact your local
Sales Representative
www.onsemi.com