APPLICATIONS Wireless Network Telecom/Datacom Industry Control System Measurement Equipment Semiconductor Equipment
FEATURES • 3 WATTS MAXIMUM OUTPUT POWER • OUTPUT CURRENT UP TO 700mA • SIP PACKAGE, 0.86 x 0.36x 0.44 INCH • HIGH EFFICIENCY UP TO 82% • 4:1 ULTRA WIDE INPUT VOLTAGE RANGE • SWITCHING FREQENCY (100KHz, min) • LOW RIPPLE & NOISE • UL94-V0 CASE POTTING MATERIALS • INPUT TO OUTPUT ISOLATION UP TO 1.6KVdc • CONTINUOUS SHORT CIRCUIT PROTECTION • EXTERNAL ON/OFF CONTROL • CE MARK MEETS 2006/95/EC, 93/68/EEC AND 2004/108/EC • DESIGN MEETS UL60950-1, EN60950-1 AND IEC60950-1 • ISO9001 CERTIFIED MANUFACTURING FACILITIES • COMPLIANT TO RoHS EU DIRECTIVE 2002/95/EC DESCRIPTION
The PDL03W series offer 3 watts of output power from a 0.86 x 0.36 x 0.44 inch package without derating to 71ºC. The PDL03W series have 4:1 ultra wide input voltage of 4.5-18 9-36 and 18-75VDC and features 1600VDC of isolation, short-circuit protection.
T E C H N I C A L S P E C I F I C AT I O N
OUTPUT SPECIFICATIONS
Output power Voltage accuracy Minimum load Line regulation LL to HL at Full Load Single Load regulation Dual Cross regulation (Dual) Ripple and noise No Load to Full load 5% load to 100% load No Load to Full Load Full load and nominal Vin
All specifications are typical at nominal input, full load and 25ºC otherwise noted
INPUT SPECIFICATIONS
3 Watts, max ± 1% 0% ± 0.2% ± 1% ± 0.5% ± 1% ±5% See table ±0.02% / ºC, max 25% load step change 250uS, typ Remote off state input current Application circuit DC-DC ON +Input 1KΩ 3mA current Source Nominal Vin Input voltage range Input filter 12V input 24V input 48V input 12V input Input reflected ripple 24V input current(Note 6) 48V input Nominal Vin and Start up time constant resistive load Remote ON/OFF DC-DC ON DC-DC OFF Input surge voltage 100mS max 12V nominal input 24V nominal input 48V nominal input 4.5 – 18VDC 9 – 36VDC 18 – 75VDC Capacitor type 36VDC 50VDC 100VDC 25mAp-p, typ 10mAp-p, typ 8mAp-p, typ Power up 30mS, typ Remote ON/OFF 30mS, typ Open or high impedance Control pin applied current 2 ~ 4mA max(via 1KΩ) 2.5mA, max
Asymmetrical load 25%/100% FL 20MHz bandwidth
Temperature coefficient Transient response recovery time Short circuit protection
DC-DC OFF +Input Ctrl 3mA current Source -Input
-40ºC ~ +71ºC (without derating) +71ºC ~ +100ºC (with derating) -55ºC to +125ºC MIL-STD-810F MIL-STD-810F 5% to 95% RH
Continuous, automatics recovery See table 1600VDC, min 10 ohms, min 200pF, max Full load to minimum load 100KHz, min
9
1KΩ
GENERAL SPECIFICATIONS
Efficiency Isolation voltage Isolation resistance Isolation capacitance Switching frequency
Ctrl
-Input
ENVIRONMENTAL SPECIFICATIONS
Operating ambient temperature Storage temperature range Thermal shock Vibration Relative humidity
Design meets safety standard Case material Base material Potting material Dimensions Weight MTBF(Note 1)
IEC60950-1, UL60950-1, EN60950-1 Non-conductive black plastic None Silicon (UL94-V0) 0.86 X 0.36 X 0.44 Inch (21.8 X 9.2 X 11.1 mm) 4.8g (0.17oz)
6
EMC CHARACTERISTICS
EMI(Note6) ESD Radiated immunity EN55022 EN61000-4-2 EN61000-4-3 Air Contact ± 8KV ± 6KV 10 V/m ± 2KV ± 1KV 10 Vr.m.s Class A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A
Bellcore TR-NWT-000332 MIL-HDBK-217F
3.963 x 10 hrs 6 1.707 x 10 hrs
Fast transient(Note 7) EN61000-4-4 Surge (Note 7) Conducted immunity EN61000-4-5 EN61000-4-6
Model Number PDL03-12S3P3W PDL03-12S05W PDL03-12S09W PDL03-12S12W PDL03-12S15W PDL03-12D05W PDL03-12D12W PDL03-12D15W PDL03-24S3P3W PDL03-24S05W PDL03-24S09W PDL03-24S12W PDL03-24S15W PDL03-24D05W PDL03-24D12W PDL03-24D15W PDL03-48S3P3W PDL03-48S05W PDL03-48S09W PDL03-48S12W PDL03-48S15W PDL03-48D05W PDL03-48D12W PDL03-48D15W
Input Range 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC
Output Voltage 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC
Output Current Min. load Full load 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA
Output Ripple & Noise 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p
(4)
Input Current (3) (2) Full load No load 35 mA 285 mA 40 mA 338 mA 40 mA 333 mA 40 mA 329 mA 40 mA 329 mA 40 mA 329 mA 40 mA 329 mA 40 mA 329 mA 20mA 140mA 20mA 165mA 19mA 165mA 20mA 160mA 19mA 160mA 25mA 167mA 25mA 162mA 25mA 162mA 12mA 71mA 12mA 82mA 13mA 82mA 14mA 81mA 14mA 81mA 14mA 84mA 14mA 81mA 14mA 81mA
Eff (%) 74 78 79 80 80 80 80 80 75 80 80 82 82 79 81 81 74 80 80 81 81 79 81 81
(4)
Capacitor Load max 1760uF 1000uF 470uF 170uF 110uF ±470uF ±100uF ±47uF 1760uF 1000uF 470uF 170uF 110uF ±470uF ±100uF ±47uF 1760uF 1000uF 470uF 170uF 110uF ±470uF ±100uF ±47uF
(5)
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40ºC. MIL-HDBK-217F Notice2 @Ta=25 ºC, Full load(Ground, Benign, controlled environment) 2. Maximum value at nominal input voltage and full load. 3. Typical value at nominal input voltage and no load. 4. Typical value at nominal input voltage and full load. 5. Test by minimum Vin and constant resistive load. 6. The PDL03W series meet EN55022 Class A and input reflected ripple current with external L-C filter before the input pins to the converter. (Connect networks following Class B figure.) Recommend: 12 Vin : C1=4.7uF/25V 1210 MLCC. L1=2.2uH 0504 SMD Inductor P/N:PMT-059 24 Vin : C1=2.2μF/50V 1210 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047. 48 Vin : C1=2.2μF/100V 1210 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047. 7. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 100μF/100V, ESR 110mΩ.
Note
O U T P U T P O W E R (% )
120 100 80 60 40 20 0
PDL03-24S05W Derating Curve
-40
-20
0
20
40
60 71
80
100
AMBIENT TEMPERATURE(℃)
85%
PDL03-24S05W Efficiency VS Input Voltage
EFFICIENCY(%)
EFFICIENCY(%)
PDL03-24S05W Efficiency VS Output Load
85 80 75 70 65 60 55 50 45 40 10 20 30 40 50 60 70 80 90 100
80% 75% 70% 65% 60%
9
12
15
18
21
24
27
30
33
36
INPUT VOLTAGE (V)
OUTPUT LOAD (% of Full Load)
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Issued Date:2009/02/10
0.86(21.8)
0.44 (11.2)
FRONT VIEW
0.002(0.50)
+INPUT C1 -INPUT
L1 +Vin +Vout LOAD -Vin -Vout
0.16(4.1)
D/D Converter
1
0.100(2.54)
2
3
5
6
7
8
Recommended Filter for Class B Compliance
0.700(17.78)
The components used in the above figure, together with the
.0.01(0.3) Rectangular pin
manufacturers’ part numbers for these components, are as follows:
0.13(3.3)
0.36(9.1)
BOTTOM VIEW
C1
0.08(2.0) 0.02(0.5)
L1 2.2uH 0504 SMD Inductor PMT-059 18μH 0504 SMD Inductor PMT-046 18μH 0504 SMD Inductor PMT-046
PDL03-12xxxW PDL03-24xxxW PDL03-48xxxW
10uF/25V 1812 MLCC 6.8μF/50V 1812 MLCC 2.2μF/100V 1812 MLCC
1. All dimensions in Inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin pitch tolerance ±0.01(0.25) 3. Pin dimension tolerance ±0.004 (0.1)
PIN CONNECTION
PIN 1 2 3 5 6 7 8 SINGLE - INPUT + INPUT CTRL NC + OUTPUT - OUTPUT NC DUAL - INPUT + INPUT CTRL NC + OUTPUT COM - OUTPUT
PDL03W SERIES
Page 1 of 3
Issued Date:2009/02/10
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