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Wiring Duct Product Selection Guide Comprehensive Wiring Duct Solutions PVC Hinged Cover Wiring Duct PVC Flush Cover Wiring Duct Type G, Wide Slots, Wide Fingers Type F, Narrow Slots, Narrow Fingers Type MC, Narrow Slot, Narrow Fingers, Metric Type H, Hinged Cover, Wide Slots Type HN, Hinged Cover, Narrow Slots Type D, Round Holes Type FS, Solid Wall Type C Covers for Type F, G, D, FS, and MC Wiring Duct Type HS, Hinged Cover, Solid Wall Type HC Covers for Type HN, H, and HS Wiring Duct Low-Smoke, Halogen-Free Wiring Duct Halogen-Free Wiring Duct Type NE, Halogen Free, Wide Slots Type NNC, Halogen Free, Wide Slots, Metric Type TNC, Low Smoke, Halogen Free, Wide Slots, Metric Type NC Covers for Type NE and NNC Wiring Duct Type TNC Covers for Type TNC Wiring Duct PanelMax™ Space Optimization and Noise Mitigation Products Type DRD, DIN Rail Wiring Duct* Type CWD, Corner Wiring Duct (use 2" Type C Cover) Shielded Wiring Duct These wiring duct types are sold base and cover separately: G, F, D, FS, HN, H, HS, NE, CWD, and Shielded. These wiring duct types are sold base and cover together: DRD, NNC, TNC, and MC. *DIN Rail not included. 2 EMI Noise Shield Wiring Duct Available Colors and Sizes Duct Size W x H In. .5 x .5 mm 12 x 12 LG Light Gray FL G F FS NE .5 x 1 G F FS G F NE .5 x 2 G G .75 x .75 .75 x 1 .75 x 1.5 .75 x 2 G F FS WH White G F FS G F G G G F G F G G 1x1 25 x 25 G F FS NNC FL 1 x 1.5 25 x 37 G F FS NNC 1x2 25 x 50 G F FS D NNC 1 x 2.5 25 x 62 25 x 75 G F FS D 1x4 25 x 100 G F FS D NNC TNC G F FS G G F FS NE NNC G FS G F MC G F NE NNC G G F MC G F NE NNC MC G D G F G F D NE G F D NE 37 x 37 G F FS 1.5 x 2 37 x 50 G F FS D H HN HS NNC 1.5 x 2.5 37 x 62 NNC MC G D G F G D G F NNC 1.5 x 3 37 x 75 TNC G F FS NE G F NE H HN HS NNC MC NNC MC G FS MC G F MC G D H HS G F MC MC G F FS D H HN HS NNC G F MC MC G F FS 1.5 x 1.5 1.5 x 4 IB IG Intrs. Intl. Blue+ Gray MC 1x3 1.5 x 1 TNC BL Black TNC D MC G F D NE H HN HS NNC MC G D H HS G F G F D NE G D NE G 2x1 G F FS G F FS 2 x 1.5 G F FS G F FS MC G F 2x2 50 x 50 G F FS D H HN HS NNC FL TNC G F FS D NE H HN HS NNC MC G FS D H HS G F MC 2x3 50 x 75 G F FS D H HN HS NNC G F FS D NE H HN HS NNC MC G D H HS G F MC 2x4 50 x 100 G F FS D H HN HS NNC G F G D H HS G F MC G F G F 2x5 2.5 x 2.5 D NE H HN HS NNC MC 62 x 62 2.5 x 3 MC G F 3x1 3x2 75 x 50 3 x 2.5 75 x 62 3x3 75 x 75 3x4 75 x 100 3x5 4 x 1.5 D MC G F G G F FS G F FS NE G F FS D G F FS NE MC G FS G F FS D H HN HS NNC G F FS D NE H HN HS NNC MC G FS D H HS G F MC G F FS D H HN HS G F FS D NE H HN HS MC G D H HS G F MC G F FS G F FS D MC G TNC MC FS NE G 4x2 100 x 50 G F FS D NNC TNC G F FS NE NNC MC G 4x3 100 x 75 G F FS D NNC TNC G F FS NE NNC MC G 4x4 100 x 100 G F FS D H HN HS NNC G F FS 4x5 6x4 MC MC G F FS G F MC G F FS D NE H HN HS NNC MC G FS D H HS G F MC G F G NE G F FS 3.35 x 2.54* 85.0 x 64.4 CWD CWD 4.40 x 3.57* 111.8 x 90.7 CWD CWD 5.33 x 4.58* 135.3 x 115.7 CWD 6.25 x 2.12** 156.7 x 54.0 DRD DRD 7.25 x 3.12** 184.1 x 79.4 DRD DRD 8.25 x 4.12** 209.5 x 104.8 DRD DRD CWD *Corner Duct Profile **DIN Rail Duct Profile Intrinsic Blue Color – + Intrinsic Blue wiring duct is made from the same lead-free PVC material as our standard PVC duct. Intrinsic Blue is an Internationally recognized standard blue color that identifies the wiring duct as “incapable of releasing sufficient electrical or thermal energy under normal or abnormal conditions, to cause ignition of a specific hazardous atmospheric mixture in its most easily ignited concentrations." ISA-RD12.6 (Instrument Society of America) + 3 Panduct® Type D, G, F and FS Wiring Duct – Wire Fill Capacity Electrical Communication 8 10 12 14 16 18 22 23 23/24 24 Fiber AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG Cable Nominal Duct Size Nominal 0.216 0.164 0.13 0.141 0.152 0.111 0.124 0.133 0.096 0.111 0.118 0.084 0.100 0.106 0.085 0.330 0.25 0.190 0.118 Cat. Cat. Cat. 3.0 (W x H) Area THHN THHN THHN MTW MTW THHN MTW MTW TFFN MTW MTW TFFN MTW MTW MTW 6A 6 5e mm In. In.² 0.50 x 0.50 0.250 3 5 8 7 6 11 9 8 15 11 10 20 14 12 19 1 2 3 10 0.50 x 1.00 0.500 6 10 16 14 12 23 18 16 31 23 20 40 28 25 39 2 4 7 20 0.50 x 2.00 1.000 12 21 33 28 24 46 37 32 62 46 41 80 57 50 79 5 9 15 40 0.75 x 0.75 0.563 6 11 19 16 13 26 20 18 34 26 23 45 32 28 44 2 5 8 23 0.75 x 1.00 0.750 9 15 25 21 18 34 27 24 46 34 30 60 42 38 59 3 6 11 30 0.75 x 1.50 1.125 13 23 38 32 27 52 41 36 69 52 46 91 64 57 88 5 10 17 46 0.75 x 2.00 1.500 18 31 50 43 37 69 55 48 93 69 61 121 85 76 118 7 13 23 61 1.00 x 1.00 1.000 12 21 33 28 24 46 37 32 62 46 41 80 57 50 79 5 9 15 40 1.00 x 1.50 1.500 18 31 50 43 37 69 55 48 93 69 61 121 85 76 118 7 13 23 61 1.00 x 2.00 2.000 24 42 67 57 49 92 74 64 124 92 82 161 114 101 158 10 18 31 81 1.00 x 3.00 3.000 36 63 101 86 74 139 111 96 186 139 123 242 171 152 237 15 27 47 122 1.00 x 4.00 4.000 48 84 135 114 98 185 148 129 248 185 164 323 228 203 316 20 36 63 163 1.50 x 1.00 1.500 18 31 50 43 37 69 55 48 93 69 61 121 85 76 118 7 13 23 61 1.50 x 1.50 2.250 27 47 76 64 55 104 83 72 139 104 92 182 128 114 177 11 20 35 92 1.50 x 2.00 3.000 36 63 101 86 74 139 111 96 186 139 123 242 171 152 237 15 27 47 122 1.50 x 3.00 4.500 55 95 152 129 111 208 167 145 279 208 184 364 257 228 355 23 41 71 184 1.50 x 4.00 6.000 73 127 202 172 148 278 222 193 372 278 246 485 342 305 474 31 54 94 245 2.00 x 1.00 2.000 24 42 67 57 49 92 74 64 124 92 82 161 114 101 158 10 18 31 81 2.00 x 1.50 3.000 36 63 101 86 74 139 111 96 186 139 123 242 171 152 237 15 27 47 122 2.00 x 2.00 4.000 48 84 135 114 98 185 148 129 248 185 164 323 228 203 316 20 36 63 163 2.00 x 3.00 6.000 73 127 202 172 148 278 222 193 372 278 246 485 342 305 474 31 54 94 245 2.00 x 4.00 8.000 97 169 270 229 197 371 297 258 496 371 328 647 457 406 632 41 73 126 327 2.00 x 5.00 10.000 122 212 338 287 247 463 371 323 620 463 410 809 571 508 790 52 91 158 409 2.50 x 3.00 7.500 91 159 253 215 185 347 278 242 465 347 307 607 428 381 593 39 68 118 307 3.00 x 1.00 3.000 36 63 101 86 74 139 111 96 186 139 123 242 171 152 237 15 27 47 122 3.00 x 2.00 6.000 73 127 202 172 148 278 222 193 372 278 246 485 342 305 474 31 54 94 245 3.00 x 3.00 9.000 110 191 304 258 222 417 334 290 558 417 369 728 514 457 711 47 82 142 368 3.00 x 4.00 12.000 146 254 405 344 296 556 445 387 744 556 492 971 685 610 949 62 109 189 491 3.00 x 5.00 15.000 183 318 507 431 370 695 557 484 930 695 615 1214 857 762 1186 78 137 237 614 4.00 x 1.50 6.000 73 127 202 172 148 278 222 193 372 278 246 485 342 305 474 31 54 94 245 4.00 x 2.00 8.000 97 169 270 229 197 371 297 258 496 371 328 647 457 406 632 41 73 126 327 4.00 x 3.00 12.000 146 254 405 344 296 556 445 387 744 556 492 971 685 610 949 62 109 189 491 4.00 x 4.00 16.000 195 339 540 459 395 742 594 516 992 742 656 1295 914 813 1265 83 146 253 655 4.00 x 5.00 20.000 244 424 676 574 494 927 743 646 1240 927 820 1619 1142 1017 1581 104 182 316 819 6.00 x 4.00 24.000 293 509 811 689 593 1113 891 775 1488 1113 984 1943 1371 1220 1898 125 219 379 983 General Formula Panduit Wiring Duct wire fills are calculated using the following general formula: Calculation of Internal Area Air Space Allotment Why use a 50% Wire Fill? As specified in NFPA79-2012 section 13.5.2, Percentage Fills of Raceways (Ducts), a 50% wire fill is given as the maximum wire fill capacity in all Panduit Wiring Ducts. This helps ensure general safe wiring practices are followed. In actual practice, a 50% wire fill is the maximum amount of wiring the duct can hold given the additional airspace created between cables by non-uniform cable shapes, cable interlacing, and cable packing factors. Wire Area The wire area formula is converted to allow calculation using the cable diameter: What is the Usable Duct Area? The usable area we define as the calculation of internal area that can be occupied by wires or cables. Accounting for thickness of material, 90% of the nominal area (WxH) is used in the formula. Formula Derivation Inserting the elements from above into the general formula results in the following: Simplifying this formula results in the formula used for wire fill calculation (Note 2): 0 Note: When calculating wire fill capacity using the above formula, variables W, H, and D must be expressed in same units (i.e. mm or inches). 4 Part Numbering System for Panduct® Wiring Duct G 2 X Type Nominal Width G = Wide Slot In. or mm F = Narrow Slot FL = Flexible Duct FS = Solid Wall H = Hinged Cover Wide Slot HN = Hinged Cover, Narrow Slot HS = Hinged Cover, Solid Wall D = Round Hole NNC = Halogen Free, Metric NE = Halogen Free MC = Narrow Slot, Metric TNC = Low Smoke, Halogen Free 2 Nominal Height In. or mm LG 6 — Color LG = Light Gray WH = White BL = Black IB = Intrinsic Blue IG = International Gray Length 6 ft. or 2m -A Options -A = Adhesive backed NM = No mounting holes = Leave blank for no options Part Numbering System for Panduct® PanelMax™ DIN Rail Wiring Duct DRD 22 Type DRD = DIN Rail Duct LG Size Capability Height 22 = 2" Height 33 = 3" Height 44 = 4" Height Color LG = Light Gray WH = White 6 Length 6 ft. Part Numbering System for Panduct® PanelMax™ Corner Wiring Duct CWD 2 Type CWD = Corner Wiring Duct LG Size Capability Height 2 = 2" Height 3 = 3" Height 4 = 4" Height Color LG = Light Gray WH = White 6 Length 6 ft. Part Numbering System for Panduct® Wiring Duct Covers C Type C = HC = NC = TNC = DRDC = 2 LG Width Cover In. or mm Hinged Cover Halogen Free Low Smoke, Halogen Free DIN Rail Duct 6 Color Length 6 ft. or 2m LG = Light Gray WH = White BL = Black IB = Intrinsic Blue IG = International Gray Panduct® PanelMax™ Shielded Wiring Duct Panduct® PanelMax™ Noise Shield Shielded wiring duct is a Type G style duct with bridges wrapped with an aluminum foil shield. Sold in 6 ft. lengths, available in three (3) sizes and uses Type C covers. Noise shield is zinc-plated steel and black powder coated except at bonding locations. Each kit contains two (2) 3 ft. sections and four (4) bonding clips.* Part Number G2X2LG6EMI G2X3LG6EMI G2X4LG6EMI Part Number SD2EMI SD3EMI SD4EMI Size (W x H) 2" x 2" 2" x 3" 2" x 4" Size (H) 2" 3" 4" *Additional bonding clips available – (2 per package). 5 Wiring Duct Material Properties Rigid Polyvinyl Chloride (PVC) A general purpose lead-free material for indoor applications. It has a UL 94 flame class of V-0 with a UL recognized continuous-use temperature up to 50°C (122°F). Used in the manufacture of the following types of Panduit wiring duct and covers: G, F, D, FS, MC, H, HN, HS, CWD, DRD. Modified Polyphenylene Oxide (mPPO) – Halogen Free A special purpose material for use in halogen-free or high-temperature applications. It has a UL 94 flame class of V-0 with a UL recognized continuous-use temperature up to 95°C (203°F) and is 20% lighter than PVC. Used in the manufacture of the following types of Panduit wiring duct and covers: NE and NNC. Polyphenylene Ether + High Impact Polystyrene (PPE+HIPS) A special purpose material for use in low-smoke, halogen-free, and high-temperature applications. It has a UL 94 flame class of V-0 with a UL recognized continuous-use temperature up to 105°C (221°F). Meets the regulatory requirements of the mass transit industry and other applications where fire and public safety are critical; such as in trains, buses, offshore oil and gas platforms, and other similar environments. Used in the manufacture of Type TNC wiring duct and covers. Polypropylene (PP) A flexible material with a UL 94 flame class of V-2 with a UL recognized continuous-use temperature up to 65°C (149°F). Used in the manufacture of Type FL flexible wiring duct. Recommended Precaution when using Type NE, NS, NNC, and TNC Wiring Duct Cleaning solvents and cutting fluids that contain any of the following chemical agents should not come into contact with these types of wiring duct or covers. These chemicals are the most commonly known to cause stress cracking. • Hydrocarbons • Phenols • Ketones • Amines • Ethers • Organic, inorganic, and oxidizing acids • Petrol Refer to www.panduit.com for more information on chemical resistance. Unmatched Expertise Panduit continually invests in resources to solve your greatest business and technology challenges. Our network of sales, technical support, distribution, and manufacturing teams are readily accessible to help you with your project needs. 6 Complete Your Installation with Accessories and Installation Tools Wire Duct Cutting Tools PBDCT – Bench Mount Duct Cutting Tool Wire Duct Installation Tools DCT – Hand-Held Duct Cutting Tool TNR – Nylon RIvet Installation Tool Nylon Rivets: NR1-C – 100 pcs. NR1-M – 1000 pcs. Accessories DNT-100 – DFCT – Duct Notching Tool Duct Finger Cutting Tool Type FL – Flexible Wiring Duct; available in lengths of 500mm and in three sizes: 12mm x 12mm, 25mm x 25mm, 50mm x 50mm Corner Strips Divider Walls PVC Divider Walls: Light Gr ay D2H6 – 2"(H) D3H6 – 3 " D4H6 – 4" White D2HWH6 – 2" D3HWH6 – 3" D4HWH6 – 4" Adhesive Tape – Available in roll form or factory applied on select sizes PVC Slotted Divider Walls: Light Gray SD2H6 – 2"(H) SD3H6 – 3" SD4H6 – 4" White SD2HWH6 – 2" SD3HWH6 – 3" SD4HWH6 – 4" CSC1LG6 – 6 ft. length strip with bend radius control CS1LG6 – 6 ft. length strip Snap-Clip Mounting Brackets For Wiring Duct Types G, F, FS , and D : S1F-C – 1" duct width S1.5F-C – 1.5" duct width S2F-C – 2" duct width S3F-C – 3" duct width S4F-C – 4" duct width DB-C – Divider Wall Base for mounting all types of divider walls; halogen free Halogen-FreeD ivider Walls: NNC50DWH2 – 50mm (H) NNC75DWH2 – 75mm Low Smoke, Halogen Free: TNC50D2 – 50mm TNC75D2 – 75mm For WiringD uct TypeN E: SNS.5-C – 0.5' duct width SNS.75-C – 0.75' duct width SNS1-C – 1" duct width SNS1.5-C – 1.5" duct width SNS2-C – 2" duct width SNS3-C – 3" duct width Wire Retainers For Type FS and D Wiring Duct: WRS-A-C10 – for 1" – 2" duct width For Type F and HN Wiring Duct: FWR-C – for 1.5" – 4" duct width For TypeMC WiringD uct: FMWR-C – for 1.5" – 4" duct width For Type G and H Wiring WR2-C – for 2" duct width WR3-C – for 3" duct width WR4-C – for 4" duct width WR5-C – for 5" duct width WR2H-C – for 2" hinged duct 7 Panduit Wiring Duct Approvals and Compliances Agency Mark Agency Underwriters Laboratories, Inc. File No. E147128 Underwriters Laboratories, Inc. Canadian Standards Association File No. 016446 Conformity European DIN German Institute for Standardization Requirement Classification/Performance Material Flame Class V-0 Continuous-use temperature up to 50°C (122°F) UL 1565 UL 1565 CSA C22.2 No. 18.5-03 Material Flame Class V-0 Continuous-use temperature up to 50°C (122°F) UL 508 section 15 An insulating barrier material shall comply with the minimum material properties indicated in Table 15.1 UL 508 sections 34 and 181 Qualifies as a metal barrier with required thickness as indicated in Table 6.1 Material Flame Class V-0 Continuous-use temperature up to 50°C (122°F) CSA C22.2 No. 18.5-02 Low Voltage Directive 2006/95/EC • CDS (cable ducting system for impact 2 J) • Minimum storage, transport, installation, and application temperature: -5°C (23°F) • Maximum application temperature: 60°C (140°F) • Non-flame propagating • Without electrical continuity • Cover removable without a tool EN 50085-1 EN 50085-2-3 DIN 43659 • Specifies dimensions for slotted trunkings used in electrical switch-gear assemblies and that conform to DIN VDE 060 Part 506 • Channel mounting hole pattern, slot dimensions, pitch, and location • Distance from first to last like-size mounting hole • Minimum overall product length DIN 5510-2 DIN 54837 Burning Class: S4 Smoke Class: SR2 Dripping Class: ST2 AFNOR French Association of Normalization NF F 16-101 NF F 16-102 UNIFER Italian Railway Standards EN ISO 11925-2 FRA – Federal Railroad Administration 49 CFR Part 238 NFPA – National Fire Protection Association NFPA130 National Fire Protection Agency European Union Type NNC Wiring Duct Classification = F3/I4 Type TNC Wiring Duct Classification = F1/I4 Pass 30-second flame application Surface Flammability: < 35 Smoke Density Ds (1.5) < 100 Ds (4.0) < 200 Wiring Duct Types/Products All wiring duct types and covers Type H, HS, HN, and DRD PVC divider walls SD*EMI metal barrier All wiring duct types and covers (except H, HS, and HN) H, HS, G, F, D, MC, FS, NNC, NE, DRD, and TNC MC, NNC, and TNC TNC NNC and TNC TNC TNC NFPA 79-2012, Section 13.3.1 IEC 60332-1 Non-metallic duct shall be permitted (inside enclosures) only when they are made with a flame-retardant material; flame-retardant material is defined in the standard by the IEC 60332-1 test method All wiring duct types and covers (except FL) NFPA 79-2012, Section 13.5.2 Panduit publishes a maximum percentage wire fill for common wire types equal to 50% of the interior cross-sectional area of the wiring duct All wiring duct types and covers NFPA 79-2012, section 13.1.6.9 Panduit bend radius control accessories can be mounted at right angles and T junctions created using wiring duct in order to maintain cable bend radius control Corner strip with 1" bend radius control European Directive 2002/95/EC Meets the requirements on the Restriction of Hazardous Substances and is free of the six substances listed in the directive For more information Visit us at www.panduit.com Contact Customer Service by email: cs@panduit.com or by phone: 800.777.3300 All wiring duct products ©2013 Panduit Corp. ALL RIGHTS RESERVED. WDSG01--SA-ENG 11/2013