1089931

EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Please be informed that the data shown in this PDF document is generated from our online catalog. Please find the complete data in the user documentation. Our general terms of use for downloads are valid. CHARX connect professional, HPC DC charging cable, with cooled vehicle charging connector and cooled cable, for charging electric vehicles (EV) with direct current (DC), with charging connector holder, with replaceable mating face frame, with right-hand angled panel feed-through, with variable-speed fan, with digital temperature sensors, CCS type 1, SAE J1772, IEC 62196-3-1, 500 A / 1000 V (DC), PHOENIX CONTACT logo, cable: 5 m, black, straight Product description DC charging cable with vehicle charging connector and free cable end for fast charging of electric vehicles (EV) with direct current (DC) via CCS type 1 vehicle charging inlets, for installation at charging stations for e-mobility (EVSE) Your advantages • Complete product range • The right charging cable for every application, from the carport to the charging park • Ultra-fast HPC charging, with temporary power up to 500 kW • Convenient handling due to the ergonomic design • Available with your logo on request – for consistent branding of your charging station • Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001 • Additional safety thanks to integrated leakage sensors and a wear indicator in the cable sheath • Convenient communication interfaces via CAN bus and digital output • Maintenance-friendly replacement of the mating face frame without draining the coolant • Integrated strain relief of single-core wires directly in the panel feed-through • Pre-assembled busbar screw connection for straightforward connection of the customer’s busbars or cable lug solutions Commercial data Item number 1089931 Packing unit 1 pc Minimum order quantity 1 pc Sales key EM01 Product key XWBALB GTIN 4055626892894 Weight per piece (including packing) 17,000 g Weight per piece (excluding packing) 13,000 g Customs tariff number 85444290 Country of origin DE Jan 8, 2024, 9:33 AM Page 1 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Technical data Product properties Product type DC charging cable Product family CHARX connect professional Application for charging electric vehicles (EV) with direct current (DC) for installation at charging stations for electromobility (EVSE) Type HPC DC charging cable with cooled vehicle charging connector and cooled cable Design with charging connector holder with replaceable mating face frame with right-hand angled panel feed-through with variable-speed fan with digital temperature sensors Technology Combined Charging System High Power Charging Affixed logo PHOENIX CONTACT logo Label 8.9 mm x 28.9 mm (customer logo on request) Charging standard CCS type 1 Charging mode Mode 4 Cooling system Cooling in the vehicle charging connector and in the cable Coolant 50% water, 50% glycol (Glysofor N) Cooling capacity 600 W (Cable length: 3 m) 800 W (Cable length: 4 m) 900 W (Cable length: 5 m) 1050 W (Cable length: 6 m) Cooling hose diameter 1x 11.5 mm Supply hose 2x 8.8 mm Return hoses Flow rate 2 l/min Operating pressure 1.00 bar ... 2.00 bar Relief pressure 2.00 bar Maximum permissible pressure 4.00 bar Flow-in temperature 15 °C Fan Cooling The fan provides additional cooling inside the panel feed-through to increase the charging current. The fan can be attached to the panel feed-through as an option. Cable structure 2 x AWG 26 Nominal voltage UN 24 V Nominal voltage range 18 V AC ... 24 V AC Fan speed indication 4400 min-1 Jan 8, 2024, 9:33 AM Page 2 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Mechanical service life 70.000 h (at 40 °C) Ambient temperature -20 °C ... 40 °C Electrical properties Type of signal transmission Pulse width modulation with modulated Powerline communication in accordance with ISO/IEC 15118 / DIN SPEC 70121 Coding 480 Ω (Lever actuated) 150 Ω (Lever not actuated) Type of charging current DC Charging power 500 kW Charging current 500 A Type of charging current DC Boost Mode Charging power up to 700 kW (Boost Mode, depending on the ambient conditions. For further information on implementation, please contact your local Phoenix Contact office and see the packing slip in the download area for this item.) Charging current up to 700 A (Boost Mode, depending on the ambient conditions. For further information on implementation, please contact your local Phoenix Contact office and see the packing slip in the download area for this item.) Power contact Number 3 (PE, DC+, DC-) Rated voltage 1000 V DC Rated current 500 A Signal contact Number 2 (CP, PP) Rated voltage 30 V AC Rated current 2A Temperature sensors (NTC) Sensor type NTC Attachment point 2 sensors for the replaceable front DC contacts 2 sensors for the internal DC power wires 1 sensor on the PCB in the housing Switch-off temperature 90 °C Temperature sensors (Pt 1000) Sensor type Pt 1000 Standards/regulations DIN EN 60751 Attachment point Sensor in the panel feed-through Switch-off temperature 90 °C ±1 K (equivalent to a Pt 1000 value of 1346.5 Ω) Long-term stability 0.06 % (after 1000 hours at 130 °C) Recommended measured current 1 mA (1 V at 0°C) Coefficient 3850 ppm/K Ambient temperature -50 °C ... 130 °C (Operation) Jan 8, 2024, 9:33 AM Page 3 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Dimensions Vehicle charging connector Dimensional drawing Width 69.6 mm Height 192.6 mm Depth 284.6 mm Panel feed-through Dimensional drawing Width 80 mm Height 82 mm Depth 215.5 mm Cooling fan Dimensional drawing Width 81 mm Height 133 mm Depth 115 mm Bore dimensions Dimensional drawing Width 55 mm Height 55 mm Diameter 60 mm Material specifications Color (Housing) black (9005) Color (Handle area) black (9005) Color (Mating face) black (9005) Color (Cable) black (9005) Color (Panel feed-through) black (9005) Material (Vehicle charging connector) Plastic Material (Cable outer sheath) EVM-1 in accordance with EN 50620 Material (Panel feed-through) Plastic Material (Contact surface) Silver Flammability rating according to UL 94 V0 (Mating face) Cable/line Cable length 5 m ±45 mm Wiring standards/regulations Based on UL 62 (File E515623, Vol 1) Based on IEC 62893 Cable weight max. 1938 kg/km Cable type straight Cable structure 5 x 25 mm² + 7 x 0.75 mm² Jan 8, 2024, 9:33 AM Page 4 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 External cable diameter 35.7 mm ±0.4 mm Outer sheath, material TPE-U in accordance with IEC 62893-1 Stripping length of the sheath 250 mm ±5 mm Cable resistance ≤ 0.00078 Ω/m (based on a power core, at an ambient temperature of 20°C) Bending radius min. 357 mm (10x Ø) Mechanical properties Mechanical data Insertion/withdrawal cycles > 10000 Insertion force < 75 N Withdrawal force < 75 N Environmental and real-life conditions Ambient conditions Degree of protection (Vehicle charging connector) IP54 / Type 3R (The degree of protection is only ensured in the ready and plugged-in state when both plug-in components are original products from Phoenix Contact or suitable standardcompliant products.) Degree of protection (Panel feed-through) IP54 Ambient temperature (operation) -30 °C ... 40 °C max. 55 °C (Current reduction required, observe the DC contact temperature limit value of 90°C) Ambient temperature (storage/transport) -40 °C ... 80 °C Altitude 5000 m (above sea level) Standards and regulations Standards Standards/regulations SAE J1772 IEC 62196-3-1 Mounting Mounting type Panel feed-through Rear panel mounting Mounting type Fans Rear panel mounting (optional for increasing the charging current up to 500 A) Max. wall thickness max. 5 mm Fixing screws M5x16 Jan 8, 2024, 9:33 AM Page 5 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Drawings Dimensional drawing 133 78 91 115 40 26 41 Fan for horizontal attachment to the panel feed-through Schematic diagram Assembly instructions for attaching the touch protection using straight panel feed-through as an example Jan 8, 2024, 9:33 AM Page 6 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Schematic diagram 45° 90° 0° 315° 135° 180° 270° 225° The resting position must be installed in the charging station such that the user cannot hang up the vehicle connector upside down (90° to 270°). However, positions rotated upward (45°) or downward (315°) are options for a resting position. Jan 8, 2024, 9:33 AM Page 7 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Schematic diagram Sensor data (CAN) CAN communications controller PC Monitoring DC charging controller Power electronics communication CP vehicle communication AC/DC converters DC power cable Cooling system controller (optional) Cooling tubes Cooling fan for air flow channels Heat exchanger Pump Transformer Mains supply Chiller Central system: cooling unit and controller are positioned externally and supply multiple charging stations, each of which is equipped with a heat exchanger. The cooling is done actively using a chiller. Jan 8, 2024, 9:33 AM Page 8 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Schematic diagram Option 1 Option 2 Select one option for mounting the fan. Illustrated using straight panel feed-through as an example. Schematic diagram DC AC The Combined Charging System (CCS) principle - standard-compliant charging system for electric vehicles, which supports both conventional AC charging and fast DC charging. Both Vehicle Connectors fit into the CCS Vehicle Inlet. Jan 8, 2024, 9:33 AM Page 9 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Schematic diagram Warning signal note Jan 8, 2024, 9:33 AM Page 10 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Dimensional drawing 284,6 60,3 43,8 32,8 18,5 192,7 80,3 112 26,6 29,2 33,5 6,9 84,4 60,5 248,7 69,6 Make sure that the vehicle charging connector is placed in an appropriate charging connector holder, which ensures a minimum protection rating of IP24 in accordance with IEC 61851-1, for the entire time between charging. To create this charging connector holder, use the dimensions of the vehicle charging connector. Detailed dimensions can also be found in the Download area. Jan 8, 2024, 9:33 AM Page 11 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Dimensional drawing 55 Ø60 55 Ø5,5 Drill hole spacing Jan 8, 2024, 9:33 AM Page 12 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Schematic diagram DC [I] DC [II] DC [III] DC [IV] [V] DC Operating instructions Jan 8, 2024, 9:33 AM Page 13 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Dimensional drawing 42 167 125 45 26 40 41 Fan for vertical attachment to the panel feed-through Jan 8, 2024, 9:33 AM Page 14 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 (36,7) 80 132,5 82 Dimensional drawing 66 Ø 59 20,5 65 12,5 (33) 69,5 36 54 113,2 102,3 Right-hand angled panel feed-through Jan 8, 2024, 9:33 AM Page 15 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Schematic diagram Sensor data (CAN) CAN communications controller PC Monitoring DC charging controller Power electronics communication CP vehicle communication Transformer Mains supply AC/DC converters DC power cable Cooling system controller (optional) Chiller (optional) Heat exchanger Cooling tubes Cooling fan for air flow channels Pump Standalone, decentralized system: cooling unit and controller are integrated into the charging station. The choice of cooling unit can be passive or active (i.e., with or without chiller). Schematic diagram PE CS DC+ CP DC- Pin assignment of the Vehicle Connector Jan 8, 2024, 9:33 AM Page 16 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Approvals To download certificates, visit the product detail page: https://www.phoenixcontact.com/us/products/1089931  cULus Recognized Approval ID: E473195-20220201 Nominal voltage UN Nominal current IN Cross section AWG Cross section mm2 1000 V 500 A - - Jan 8, 2024, 9:33 AM Page 17 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Classifications ECLASS ECLASS-11.0 27144705 ECLASS-12.0 27144705 ECLASS-13.0 27144705 ETIM ETIM 9.0 EC002897 Jan 8, 2024, 9:33 AM Page 18 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Environmental product compliance REACh SVHC Lead 7439-92-1 Dechlorane Plus China RoHS Environmentally Friendly Use Period = 10; For information on hazardous substances, refer to the manufacturer’s declaration available under “Downloads” Jan 8, 2024, 9:33 AM Page 19 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 Accessories EV-T1CCS-PARK - Charging connector holder 1624143 https://www.phoenixcontact.com/us/products/1624143 CHARX connect, Charging connector holder, Accessories, for vehicle charging connectors on charging stations (EVSE), CCS type 1, SAE J1772, Front mounting, housing: black EV-T1CCS-MF-M4X10-BIT-CTS - Repair kit 1085802 https://www.phoenixcontact.com/us/products/1085802 CHARX connect professional, Repair kit, Accessories, with DC contact holder with integrated front part of the DC contacts, with replaceable mating face frame, with 5x M4X10 flat-head screws with Torx safety drive (IPR TORX PLUS), with special bit (867/4 IPR TORX PLUS® bit, 20 IPR x 89 mm) for insulated screwdriver, for replacement of the mating face frame of vehicle charging connectors, CCS type 1, IEC 621963-1, SAE J1772, Screw mounting, housing: black, Replacement without draining the coolant Jan 8, 2024, 9:33 AM Page 20 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 EV-T1CCS-MF-M4X10-CTS - Repair kit 1281251 https://www.phoenixcontact.com/us/products/1281251 CHARX connect professional, Repair kit, Accessories, with DC contact holder with integrated front part of the DC contacts, with replaceable mating face frame, with 5x M4X10 flat-head screws with Torx safety drive (IPR TORX PLUS), for replacement of the mating face frame of vehicle charging connectors, CCS type 1, IEC 62196-3-1, SAE J1772, Screw mounting, housing: black, Replacement without draining the coolant EV-T1CCS-MF-M4X10-BIT - Repair kit 1085801 https://www.phoenixcontact.com/us/products/1085801 CHARX connect, Repair kit, Accessories, with replaceable mating face frame, with 5x M4X10 flat-head screws with Torx safety drive (IPR TORX PLUS), with special bit (867/4 IPR TORX PLUS® bit, 20 IPR x 89 mm) for insulated screwdriver, for replacement of the mating face frame of vehicle charging connectors, CCS type 1, IEC 621963-1, SAE J1772, Screw mounting, housing: black, Replacement without draining the coolant Jan 8, 2024, 9:33 AM Page 21 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 EV-T1CCS-MF-M4X10 - Repair kit 1085800 https://www.phoenixcontact.com/us/products/1085800 CHARX connect, Repair kit, Accessories, with replaceable mating face frame, with 5x M4X10 flat-head screws with Torx safety drive (IPR TORX PLUS), for replacement of the mating face frame of vehicle charging connectors, CCS type 1, IEC 62196-3-1, SAE J1772, Screw mounting, housing: black, Replacement without draining the coolant EV-T1CCS-M4X20-BIT-CTS - Repair kit 1295723 https://www.phoenixcontact.com/us/products/1295723 CHARX connect professional, Repair kit, Accessories, with DC contact holder with integrated front part of the DC contacts, with special bit (867/4 IPR TORX PLUS® bit, 20 IPR x 89 mm) for insulated screwdriver, CCS type 1, IEC 62196-3-1, SAE J1772, Screw mounting, housing: black, Replacement without draining the coolant Jan 8, 2024, 9:33 AM Page 22 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 EV-T1CCS-M4X20-CTS - Repair kit 1295744 https://www.phoenixcontact.com/us/products/1295744 CHARX connect professional, Repair kit, Accessories, with DC contact holder with integrated front part of the DC contacts, CCS type 1, IEC 621963-1, SAE J1772, Screw mounting, housing: black, Replacement without draining the coolant EV-GRIP-D35,7MM - Cable handle 1091431 https://www.phoenixcontact.com/us/products/1091431 CHARX connect, Cable handle, Accessories, For vehicle charging connector, CCS type 1, CCS type 2, IEC 62196-3-1, housing: black, Please note: The item can only be used with the outer cable diameter indicated. EV-HPC-QC - Quick coupling 1346562 https://www.phoenixcontact.com/us/products/1346562 CHARX connect, Quick coupling, Accessories, Counterpart for connecting the coolant lines of a PHOENIX CONTACT HPC DC charging cable, CCS type 1, CCS  type 2 Jan 8, 2024, 9:33 AM Page 23 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 CHARX PS/3AC/920DC/87.5KW - DC power module 1162690 https://www.phoenixcontact.com/us/products/1162690 CHARX power basic, Fast charging module for setting up DC charging stations, Rack mounting, input: 3phase, output: 200 V DC...920 V DC / 125 A. The corresponding system control cabinet CHARX PS-CAB/4x87. 5KW (Item No. 1165442) is necessary for operating the DC power module CHARX PS-M2/3AC/1000DC/30KW - DC power module 1232243 https://www.phoenixcontact.com/us/products/1232243 CHARX power basic, Fast charging module for setting up DC charging stations, 19" rack mounting, CAN bus, input: 3-phase, output: 30 V DC... 1000 V DC / 0 A...100 A CHARX PS-M2/825DC/1000DC/30KW - DC power module 1296467 https://www.phoenixcontact.com/us/products/1296467 CHARX power basic, Fast charging module for setting up DC charging stations, 19" rack mounting, CAN bus, output: 30 V DC...1000 V DC / 0 A... 100 A Jan 8, 2024, 9:33 AM Page 24 (25) EV-T1HPCC-DC500A-5,0M50ECBK11R - DC charging cable 1089931 https://www.phoenixcontact.com/us/products/1089931 EV-HPC-QCEP - Quick coupling 1583923 https://www.phoenixcontact.com/us/products/1583923 CHARX connect, Quick coupling, Accessories, Spare part for connecting the coolant lines of a PHOENIX CONTACT HPC DC charging cable, CCS type 1, CCS  type 2 Phoenix Contact 2024 © - all rights reserved https://www.phoenixcontact.com Phoenix Contact USA 586 Fulling Mill Road Middletown, PA 17057, United States (+717) 944-1300 info@phoenixcon.com Jan 8, 2024, 9:33 AM Page 25 (25)