2020-01-09
Product version 00
Data sheet
Document revision 00
Order No.: 1097546
Type: DMC 0,5/ 2-G1SH-2,54P20THR24
PCB headers, Reflow/wave soldering
The figure shows a 2-pos. version with 4 contacts
No. of pos.
Nominal cross section
Color
Pitch
Mounting type
2
black (9005)
2.54 mm
Nominal current
Nominal voltage
Connection direction
Type of packaging
5A
160 V
90 °
24 mm wide tape
Main features
1
Your advantages
Gold-plated contacts ensure transfer quality remains stable over the long term
Designed for integration into the SMT process
Conductor connection on several levels enables higher contact density with the same surface area
Supplied in tape-on-reel packing according to IEC 60286-3 for automated mounting
Make sure you always use the latest documentation.
It can be downloaded at: phoenixcontact.net/product/1097546
© PHOENIX CONTACT 2020
2
2020-01-09
Product version 00
Main features........................................................................................................................... 1
2
Your advantages ..................................................................................................................... 1
3
Table of contents ..................................................................................................................... 2
4
3D model in PDF can be activated (Acrobat Reader only)....................................................... 3
5
General Technical Data ........................................................................................................... 4
5.1
item properties .................................................................................................................... 4
5.2
Mounting ........................................................................................................................... 4
6
Material properties................................................................................................................... 4
6.1
Material of metal parts........................................................................................................... 4
7
Dimensions.............................................................................................................................. 5
7.1
Dimensions for the product .................................................................................................... 5
8
Series drawing......................................................................................................................... 6
9
Application............................................................................................................................... 7
9.1
General information .............................................................................................................. 7
10
Packaging information ............................................................................................................. 7
11
Blister drawing ......................................................................................................................... 8
11.1 Processing notes ................................................................................................................. 9
11.2 Temperature limit values ....................................................................................................... 9
12
Mechanical tests.................................................................................................................... 10
13
Electrical tests ....................................................................................................................... 11
13.1 Electrical data ................................................................................................................... 11
13.2 Air and creepage distances .................................................................................................. 11
14
Current carrying capacity/derating curves ............................................................................. 12
14.1 Vibration test .................................................................................................................... 12
15
Approvals .............................................................................................................................. 12
16
Commercial Data................................................................................................................... 13
17
Combination tests.................................................................................................................. 14
Table of contents
1
© PHOENIX CONTACT 2020
3
Document revision 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
REF 1097546
PHOENIX CONTACT 2 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
3D model in PDF can be activated (Acrobat Reader only)
© PHOENIX CONTACT 2020
4
Document revision 00
REF 1097546
PHOENIX CONTACT 3 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
5
General Technical Data
5.1
item properties
Document revision 00
Order No.
1097546
Type
DMC 0,5/ 2-G1SH-2,54P20THR24
Plug-in system
MICRO COMBICON - DFMC 0,5 shielded
Product type
PCB headers
Type of contact
Male connector
Range of articles
DMC 0,5/..-G1-SH-THR
Pitch
Range of positions
...
Number of positions
2
Connection direction of the connector to the PCB
90 °
5.2
Mounting
Type of locking
shielded connection
without
6
Material properties
6.1
Material of metal parts
WEEE/RoHS-compliant, whisker-free acc. to IEC 60068-2-82/JEDEC JESD 201
Contact material
Cu alloy
Nickel (2 - 4 µm Ni), , Gold (0.25 Au)
Soldering area surface
Nickel (2 - 4 µm Ni) , Gold (0.25 Au)
Surface characteristics
Completely gold-plated
Insulating material data
Housing
Insulating material
LCP
Surface contact area
Note
IIIa
CTI according to IEC 60112
175
Flammability rating according to UL 94
V0
Color
black (9005)
© PHOENIX CONTACT 2020
Insulating material group
REF 1097546
PHOENIX CONTACT 4 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
7
Dimensions
7.1
Dimensions for the product
Document revision 00
Length
11.54 mm
Width
9.66 mm
Height (without solder pin)
8.29 mm
Total height
10.29 mm
2 mm
Dimension a
2.54 mm
© PHOENIX CONTACT 2020
Solder pin [P]
REF 1097546
PHOENIX CONTACT 5 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
Series drawing
© PHOENIX CONTACT 2020
8
Document revision 00
REF 1097546
PHOENIX CONTACT 6 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
9
Application
9.1
General information
Notes on operation
10
Document revision 00
In accordance with IEC 61984, COMBICON connectors have no switching power
(COC). During designated use, they must not be plugged in or disconnected
when carrying voltage or under load.
Packaging information
Type of packaging
24 mm wide tape
Pieces per package
300
Outer packaging type
Transparent-Bag
[W] tape width
24 mm
[A] coil diameter
330 mm
[W2] coil overall dimension
30.4 mm
Number of products per coil
300
W2
A
© PHOENIX CONTACT 2020
W
REF 1097546
PHOENIX CONTACT 7 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
Blister drawing
© PHOENIX CONTACT 2020
11
Document revision 00
REF 1097546
PHOENIX CONTACT 8 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
11.1
Document revision 00
Processing notes
Process
Reflow/wave soldering
Specification
Following IPC/JEDEC J-STD-020E:2014-12
Specification
Following IEC 61760-1:2006-04
Specification
Follwing IEC 60068-2-58:2015-03
Moisture Sensitive Level
MSL 1
Classification temperature Tc
max. 260 °C
Solder cycles in the reflow
3
swash circumference
see dimensional drawing
11.2
Temperature limit values
Ambient temperature (storage/transport)
-30 °C ... 70 °C
Ambient temperature (assembly)
-5 °C ... 80 °C
-40 °C ... 80 °C (dependent on the derating curve)
Ambient temperature (mobile installation)
-30 °C 80 °C dependent on the derating curve
© PHOENIX CONTACT 2020
Ambient temperature (installation)
REF 1097546
PHOENIX CONTACT 9 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
12
Document revision 00
Mechanical tests
Mechanical test group A
Specification
IEC 61984:2008-10
Visual examination
Test passed
Specification
IEC 60512-1-1:2002-02
Dimensional test
Test passed
Specification
IEC 60512-1-2:2002-02
Resistance of marking
Test passed
Specification
IEC 60068-2-70:1995-12
Insertion and withdrawal force
Test passed
Specification
IEC 60512-13-2:2006-02
No. of cycles
100
Insertion strength per pos. approx.
3N
Withdraw strength per pos. approx.
3N
Polarization and coding
Test passed
Specification
IEC 60512-13-5:2006-02
Test force
20 N
Contact retention in insert
Test passed
IEC 60512-15-1:2008-05
Test force per pos.
20 N
© PHOENIX CONTACT 2020
Specification
REF 1097546
PHOENIX CONTACT 10 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
13
Electrical tests
13.1
Electrical data
Rated current / conductor cross section
Document revision 00
5A/
Rated insulation voltage (III/2)
160 V
Rated surge voltage (III/2)
2.5 kV
Contact resistance
4.8 mΩ
Degree of pollution
2
13.2
Air and creepage distances
Component
PCB headers
Specification
IEC 60664-1:2007-04
Mains type
unearthed mains
Insulating material group
IIIa
Comparative tracking index (IEC 60112:2003-01)
CTI 175
Rated insulation voltage
50 V
160 V
Rated surge voltage
2.5 kV
2.5 kV
2.5 kV
Degree of pollution
3
2
2
Overvoltage category
III
III
II
Minimum clearance case A (inhomogeneous field)
1.5 mm
1.5 mm
1.5 mm
Minimum value of the creepage path requirement in acc. with table
1.9 mm
1.6 mm
1.6 mm
© PHOENIX CONTACT 2020
160 V
REF 1097546
PHOENIX CONTACT 11 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
14
Document revision 00
Current carrying capacity/derating curves
Specification
IEC 61984:2008-10
Note
Representation based on IEC 60512-5-2:2002-02
Reduction factor
0.8
Number of positions
See diagram
Conductor cross section
I [A]
Type: DMCC 0,5/...-ST-SH-2,54 with DMC 0,5/...-G1-SH-2,54P...THRR...
10
9
8
7
6
5
4
3
2
1 = AWG 22
0
0
10
20
30
40
50
60
70
80
90
[°C]
14.1
Vibration test
Specification
IEC 60068-2-6:2007-12
Result
Test passed
10 - 150 - 10 Hz
Sweep speed
1 octave/min
Amplitude
0.35 mm (10 - 60.1 Hz)
Acceleration
50 m/s2 (60.1 - 150 Hz)
Test duration per axis
2.5 h
Test directions
X-, Y- and Z-axis
Note
The connected conductor loops were guided to the test sample at a distance of
approx. 10 cm.
Approvals
15
Frequency
© PHOENIX CONTACT 2020
EAC
REF 1097546
PHOENIX CONTACT 12 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
16
Document revision 00
Commercial Data
Order No.
1097546
Type
DMC 0,5/ 2-G1SH-2,54P20THR24
Pieces per package
300
Net weight
2.22 g
GTIN
4055626938936
Information that applies locally, see link on page 1
Information that applies locally, see link on page 1
© PHOENIX CONTACT 2020
Country of origin
REF 1097546
PHOENIX CONTACT 13 / 14
2020-01-09
Product version 00
1097546 DMC 0,5/ 2-G1SH-2,54P20THR24
17
Document revision 00
Combination tests
DMC 0,5/..-G1-SH-THR
DMCC 0,5/..-STSH
IEC 61984
IEC 61984
Mechanical tests (A)
Insertion/withdrawal force per position
approx. 3 N / 3 N
Polarization when inserted
Requirement >20 N
Test passed
Contact holder in insert
Requirements >20 N
Test passed
Durability tests (B)
Contact resistance R1
4.8 mΩ
Insertion/withdrawal cycles
100
Contact resistance R2
4.9 mΩ
Rated impulse voltage at sea level
Voltage waveform ≥ (1.2/50 μs)
2.95 kV
Power-frequency withstand voltage
Voltage waveform ≥ (50/60 Hz)
1.39 kV
Thermal tests (C)
2
Test current
5A
Upper limiting temperature
Requirements < 100°C
Test passed
Tested number of positions
Test sequence 1: low temperature storage
-40 °C/2 h
Test sequence 2: heat storage
80 °C/168 h
Test sequence 3: noxious gas storage
(ISO 6988)
0.2 dm3 SO2 on 300 dm3/
40 °C/1 cycle
Rated impulse voltage at sea level
Voltage waveform ≥ (1.2/50 μs)
2.95 kV
Power-frequency withstand voltage
Voltage waveform ≥ (50/60 Hz)
1.39 kV
Climatic tests (D)
Environmental and endurance tests (E)
IEC 61984:2008-10
Degree of protection
Finger safety with IP20
test finger
© PHOENIX CONTACT 2020
Specification
REF 1097546
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany
phoenixcontact.com
PHOENIX CONTACT 14 / 14
