https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's
documentation. Our General Terms of Use for Downloads are valid
(http://phoenixcontact.com/download)
HEAVYCON male insert, DD108 series, 108-pos., 109 ... 216 printed, crimp connection
Why buy this product
Can be used in rail vehicles, satisfy DIN EN 45545-2 with requirement sets R22, R23, and R24 in hazard levels HL1, HL2, and HL3.
Key Commercial Data
Packing unit
1 STK
GTIN
GTIN
4046356133432
Weight per Piece (excluding packing)
82.560 g
Custom tariff number
85366990
Country of origin
China
Technical data
General
Note
For HEAVYCON ADVANCE and HEAVYCON housing of B24 type, crimp
contacts CK 1,6-ED (crimp contacts not included in the scope of supply).
Plug-in connections may only be operated only when there is no load/
voltage.
Connection method
Crimp connection
Degree of pollution
3
Overvoltage category
III
Number of positions
108+PE
Insertion/withdrawal cycles
≥ 500
Size
B24
07/12/2018 Page 1 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Technical data
General
Contact numbering
109 - 216
Conductor cross section
0.14 mm² ... 2.5 mm²
Connection cross section AWG
26 ... 14
Stripping length of the individual wire
8 mm (0.14 ... 1.5 mm²)
6 mm (2.5 mm²)
Assembly instructions
-Housing heights with h >= 72 mm are recommended in the case of a large
number of wires.
-Use of HC-CST (1676857) coding pins and HC-CBU (1676860) coding
sockets has been prescribed.
Connection
Connectors may be plugged in only when there is no load/voltage.
Ambient conditions
Ambient temperature (operation)
-40 °C ... 125 °C (including heating up of contacts)
Material data
Contact material
Copper alloy
Contact surface material
Ag (alternatively Au)
Contact carrier material
PC
Standards/regulations
PC: Fire protection in rail vehicles - requirement sets R22, R23, and R24
acc. to DIN EN 45545-2 (Risk level HL1 - HL3)
Electrical characteristics
Rated voltage (III/3)
250 V
Rated surge voltage
4 kV
Rated current
10 A
Standards and Regulations
Connection in acc. with standard
CSA
Constructional and testing regulations
DIN VDE 0627/86
DIN VDE 0110/02.79
DIN VDE 0110-1/04.97
IEC 60664-1, DIN IEC 60512
IEC 60352
Flammability rating according to UL 94
V0
Environmental Product Compliance
China RoHS
Environmentally friendly use period: unlimited = EFUP-e
No hazardous substances above threshold values
Drawings
07/12/2018 Page 2 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Schematic diagram
109
111
34
104
27
32,5
199
Dimensional drawing
216
126
Male insert
Connector pin assignment, connection side
Operating current [A]
Diagram
20
18
16
14
DD42
12
10
8
DD24
DD24
4
DD42
DD108
DD108
6
DD72
DD72
1 = 1,5 mm2
2 2 = 2,5 mm2
0
0 20 40 60 80 100 120 0
1
2
20 40 60 80 100 120
Ambient temperature [°C]
Derating diagram
07/12/2018 Page 3 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Dimensional drawing
111,5
104
98
71
55
15
8
62
Ø3,4
Mounting cutout when used without housing
Classifications
eCl@ss
eCl@ss 4.0
272607xx
eCl@ss 4.1
27260701
eCl@ss 5.0
27143424
eCl@ss 5.1
27143424
eCl@ss 6.0
27143424
eCl@ss 7.0
27440209
eCl@ss 8.0
27440205
eCl@ss 9.0
27440205
07/12/2018 Page 4 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Classifications
ETIM
ETIM 3.0
EC000438
ETIM 4.0
EC000437
ETIM 5.0
EC000438
ETIM 6.0
EC000438
UNSPSC
UNSPSC 6.01
30211923
UNSPSC 7.0901
39121522
UNSPSC 11
39121522
UNSPSC 12.01
39121522
UNSPSC 13.2
39121522
Approvals
Approvals
Approvals
CSA / UL Recognized / cUL Recognized / GL / EAC / cULus Recognized
Ex Approvals
Approval details
CSA
http://www.csagroup.org/services-industries/product-listing/
Nominal voltage UN
250 V
Nominal current IN
7A
mm²/AWG/kcmil
26-14
UL Recognized
013631_6233_01
http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm
Nominal voltage UN
250 V
FILE E 118976
07/12/2018 Page 5 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Approvals
Nominal current IN
10 A
mm²/AWG/kcmil
14
cUL Recognized
http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm
Nominal voltage UN
250 V
Nominal current IN
7A
mm²/AWG/kcmil
14
FILE E 118976
GL
http://exchange.dnv.com/tari/
6196614 HH
EAC
RU CDE.AI30.B.01102
cULus Recognized
http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm
Accessories
Accessories
Assembly tool
Contact removal tool - VC-EW 1,6 - 1884869
Contact removal tool, for turned and rolled CK- 1.6-... contacts
Coding element
07/12/2018 Page 6 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Accessories
Coding element - HC-CBU - 1676860
Coding socket for coding up to 16 connectors
Coding bolt - HC-CB - 1772722
Coding pin, prevents mismating of up to six connectors with an identical number of positions
Coding element - HC-CST - 1676857
Coding peg for coding up to 16 connectors
Crimp contact
Crimp contact - CK1,6-ED-0,37ST AG - 1663336
Turned 1.6 crimp contact, individual male contact, core diameter 0.14 to 0.37 mm², silver-plated
Crimp contact - CK1,6-ED-0,50ST AG - 1663349
Turned 1.6 crimp contact, individual male contact, core diameter 0.5 mm², silver-plated
07/12/2018 Page 7 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Accessories
Crimp contact - CK1,6-ED-0,75ST AG - 1663352
Turned 1.6 crimp contact, individual male contact, core diameter 0.75 mm², silver-plated
Crimp contact - CK1,6-ED-1,00ST AG - 1663365
Turned 1.6 crimp contact, individual male contact, core diameter 0.75 to 1.00 mm², silver-plated
Crimp contact - CK1,6-ED-1,50ST AG - 1663378
Turned 1.6 crimp contact, individual male contact, core diameter 1.5 mm², silver-plated
Crimp contact - CK1,6-ED-2,50ST AG - 1663381
Turned 1.6 crimp contact, individual male contact, core diameter 2.5 mm², silver-plated
Crimp contact - CK1,6-ED-0,37ST AU - 1674901
Turned 1.6 crimp contact, individual male contact, core diameter 0.14 to 0.37 mm², gold-plated
07/12/2018 Page 8 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Accessories
Crimp contact - CK1,6-ED-0,50ST AU - 1672453
Turned 1.6 crimp contact, individual male contact, core diameter 0.5 mm², gold-plated
Crimp contact - CK1,6-ED-0,75ST AU - 1674914
Turned 1.6 crimp contact, individual male contact, core diameter 0.75 mm², gold-plated
Crimp contact - CK1,6-ED-1,00ST AU - 1674888
Turned 1.6 crimp contact, individual male contact, core diameter 0.75 to 1.00 mm², gold-plated
Crimp contact - CK1,6-ED-1,50ST AU - 1674875
Turned 1.6 crimp contact, individual male contact, core diameter 1.5 mm², gold-plated
Crimp contact - CK1,6-ED-2,50ST AU - 1674927
Turned 1.6 crimp contact, individual male contact, core diameter 2.5 mm², gold-plated
Crimping tool
07/12/2018 Page 9 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Accessories
Crimping pliers - CRIMPFOX-TC 4 - 1212113
Crimping pliers, for CK 1,6-ED..., CK 2,5-ED..., CK 4,0-ED... turned contacts, 4 marked die stations, unlockable pressure
lock, lateral entry, incl. positioning tool
DIN rail mounting frame
DIN rail mounting frame - HC-SMR-B24 - 1687985
HEAVYCON DIN rail mounting frame, for contact inserts of type B24
Docking frame
Docking frames - HC-B 24-ANDOCK - 1586141
Docking frame for racks, for contact inserts of B24 type, with four M5 flat headed screws, rack balance x/y axis +- 1.5 mm
Mounting material
Screw - HC-B-PES - 1604997
PE screw, for contact inserts HC-B / HC-BB / HC-DD / HC-D40 / HC-D64
07/12/2018 Page 10 / 11
https://www.phoenixcontact.com/us/products/1584127
Contact insert - HC-DD108-I-CT-M-216 - 1584127
Accessories
PE multiplier - HC-B-3PE - 1644326
PE multiplier, for three PE connections, for HC-B (besides HC-B..E..ZZ) / HC-BB / HC-DD / HC-D40 / HC-D64 contact
inserts
Strain relief clamp - HC-B-ZG - 1685327
Strain relief clamps contact inserts of series: B-, BB-, D 40, D 64, DD and HV, straight cable exit
Strain relief clamp - HC-B-ZS - 1685330
Strain relief clamps contact inserts of series: B-, BB-, D 40, D 64, DD and HV, lateral cable exit
Phoenix Contact 2018 © - all rights reserved
http://www.phoenixcontact.com
07/12/2018 Page 11 / 11