1837048

2017-09-12 Product version 00 Data sheet Document revision 0 Order No.: 1837048 Type: CCVA 2,5/ 4-G P20 THR Header, Reflow/wave soldering The figure shows a 10-position version of the product No. of pos. Nominal cross section Color Pitch Mounting type 4 2.5 mm² black 5 mm THR soldering     Nominal current Nominal voltage Connection direction Type of packaging 12 A 320 V 90 ° packed in cardboard        Main features   1 Your advantages   Designed for integration into the SMT soldering process Maximum flexibility when it comes to device design – one header for connectors with different connection technologies Closed contour for optimum stability of the plug-in connection Make sure you always use the latest documentation. It can be downloaded at: phoenixcontact.net/product/1837048 © PHOENIX CONTACT 2017 2 2017-09-12 Product version 00 Table of contents 1 Main features........................................................................................................................... 1 2 Your advantages ..................................................................................................................... 1 3 Table of contents ..................................................................................................................... 2 4 3D model in PDF can be activated (Acrobat Reader only)....................................................... 3 5 item properties......................................................................................................................... 4 5.1 Material data ...................................................................................................................... 4 6 Dimensions.............................................................................................................................. 4 6.1 Dimensions for the product .................................................................................................... 4 6.2 Dimensions for PCB design .................................................................................................... 4 7 Series drawing......................................................................................................................... 5 8 Packaging information ............................................................................................................. 6 9 Application............................................................................................................................... 6 9.1 Processing notes ................................................................................................................. 6 9.2 Temperature limit values ....................................................................................................... 6 10 Mechanical tests...................................................................................................................... 7 11 Electrical tests ......................................................................................................................... 8 11.1 Electrical data ..................................................................................................................... 8 11.2 Air and creepage distances .................................................................................................... 8 12 Current carrying capacity/derating curves ............................................................................... 9 13 Environmental and durability tests ......................................................................................... 10 13.1 Vibration test .................................................................................................................... 10 14 Classification for connectors.................................................................................................. 10 15 Approvals .............................................................................................................................. 10 16 Commercial Data................................................................................................................... 11 17 Accessories ........................................................................................................................... 11 18 Combination tests.................................................................................................................. 12 © PHOENIX CONTACT 2017   3   Document revision 0   1837048 CCVA 2,5/ 4-G P20 THR REF 1837022 PHOENIX CONTACT 2 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR 3D model in PDF can be activated (Acrobat Reader only) © PHOENIX CONTACT 2017       4 Document revision 0 REF 1837022 PHOENIX CONTACT 3 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR 5 Document revision 0 item properties Order No. 1837048 Type CCVA 2,5/ 4-G P20 THR Type of contact Male connector Range of articles CCVA 2,5/..-G Pitch 5 mm Number of positions 4 Locking without Mounting type THR soldering Product note User information and design recommendations for through hole reflow technology can be found under “Downloads” 5.1 Material data Material of metal parts Note WEEE/RoHS-compliant, whisker-free acc. to IEC 60068-2-82/JEDEC JESD 201 Contact material Cu alloy Surface contact area Ni 1.3 µm ... 3 µm , Sn 3 µm ... 5 µm Soldering area surface Ni 1.3 µm ... 3 µm , Sn 3 µm ... 5 µm Surface characteristics Tin-plated Insulating material data Housing Insulating material LCP 225 Flammability rating according to UL 94 V0 Color black (9005)   CTI according to IEC 60112 Dimensions 6.1 Dimensions for the product   6 Length 8.57 mm Width 22.8 mm 12 mm Total height 14 mm   Height (without solder pin) Solder pin [P] 2 mm Dimension a 15 mm Dimensions for PCB design Hole diameter 1.6 mm Pin dimensions 1 x 1 mm REF 1837022 © PHOENIX CONTACT 2017 6.2 PHOENIX CONTACT 4 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR Series drawing © PHOENIX CONTACT 2017       7 Document revision 0 REF 1837022 PHOENIX CONTACT 5 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR 8 Document revision 0 Packaging information Type of packaging packed in cardboard Pieces per package 50 9 Application 9.1 Processing notes Process Reflow/wave soldering Specification Following IPC/JEDEC J-STD-020D.1:2008-03 Specification Following IEC 61760-1:2006-04 Specification Following IEC 60068-2-58:2005-02 Moisture Sensitive Level MSL 1 Classification temperature Tc max. 260 °C Solder cycles in the reflow 3 swash circumference see dimensional drawing 9.2 Temperature limit values -40 °C ... 70 °C Ambient temperature (assembly) -5 °C ... 100 °C Ambient temperature (operation) -40 °C (dependent on the derating curve) © PHOENIX CONTACT 2017       Ambient temperature (storage/transport) REF 1837022 PHOENIX CONTACT 6 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR 10 Document revision 0 Mechanical tests Mechanical test group A Specification IEC 61984:2008-10 Visual test Test passed Specification IEC 60512-1-1:2002-02 Dimensional test Test passed Specification IEC 60512-1-2:2002-02 Resistance of marking Test passed Specification IEC 60068-2-70:1995-12 Insertion and withdrawal force Test passed Specification IEC 60512-13-2:2006-02 No. of cycles 25 Insertion strength per pos. approx. 8N Withdraw strength per pos. approx. 6N Polarization and coding Test passed Specification IEC 60512-13-5:2006-02 Test force 20 N Contact retention in insert Test passed IEC 60512-15-1:2008-05 Test force per pos. 20 N © PHOENIX CONTACT 2017       Specification REF 1837022 PHOENIX CONTACT 7 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR 11 Electrical tests 11.1 Electrical data Rated current / conductor cross section Document revision 0 12 A / 2.5 mm² Rated insulation voltage (III/2) 320 V Rated surge voltage (III/2) 4 kV Contact resistance 1.2 mΩ Degree of pollution 2 11.2 Air and creepage distances Component Header Specification IEC 60664-1:2007-04 Mains type unearthed mains Insulating material group IIIa CTI 225 Rated insulation voltage 250 V 320 V 400 V Rated surge voltage 4 kV 4 kV 4 kV Degree of pollution 3 2 2 Overvoltage category III III II Minimum clearance case A (inhomogeneous field) 3 mm 3 mm 3 mm Minimum value of the creepage path requirement in acc. with table 4 mm 3.2 mm 4 mm © PHOENIX CONTACT 2017       Comparative tracking index (IEC 60112:2003-01) REF 1837022 PHOENIX CONTACT 8 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR 12 Document revision 0 Current carrying capacity/derating curves Specification IEC 61984:2008-10 Note Representation based on IEC 60512-5-2:2002-02 Reduction factor 0.8 Number of positions See diagram Conductor cross section 2.5 mm² Note Current strength [A] Type: MSTB 2,5/...-STF with CCV 2,5/...-GF-LR P20 THR 24 22 20 18 16 14 12 10 = 2-pos. 8 = 5-pos. 6 = 12-pos. 4 2  = 24-pos. 0 0 10 20 30  40 50 60 70 80 90 100 110 © PHOENIX CONTACT 2017       Ambient temperature [°C] REF 1837022 PHOENIX CONTACT 9 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR 13 Environmental and durability tests 13.1 Vibration test Document revision 0 Specification IEC 60068-2-6:2007-12 Result Test passed Frequency 10 - 150 - 10 Hz Sweep speed 1 octave/min Amplitude 0.35 mm (10 - 60.1 Hz) Acceleration 5 g (60.1 - 150 Hz) Test duration per axis 2.5 h Test directions X-, Y- and Z-axis 14 Classification for connectors Specification IEC 61984:2008-10 Main features Connectors without switching capacity (COC) Construction form Fixed connectors Strain relief elements without strain relief Protection against electric shock Not encapsulated - touch-proof when inserted Protection class Protective conductor without PE Lock no Approvals © PHOENIX CONTACT 2017       15 REF 1837022 PHOENIX CONTACT 10 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR 16 Document revision 0 Commercial Data Order No. 1837048 Type CCVA 2,5/ 4-G P20 THR Pieces per package 50 Net weight 1.933 g GTIN 4055626021430 Information that applies locally, see link on page 1 Country of origin 17 Information that applies locally, see link on page 1 Accessories Description Order No. Type Coding section, inserted into the recess in the header or the inverted plug, red insulating material 1734401 CR-MSTB HT coding section, prior to the reflow soldering process it is inserted into 1954362 the recess on the header, made from high-temperature-resistant beige insulation material CR-MSTB NAT HT Marker pen, for manual labeling of unprinted Zack strips, smear-proof and waterproof, line thickness 0.5 mm B-STIFT © PHOENIX CONTACT 2017       1051993 REF 1837022 PHOENIX CONTACT 11 / 12 2017-09-12 Product version 00 1837048 CCVA 2,5/ 4-G P20 THR 18 Document revision 0 Combination tests CCVA 2,5/..-G MSTB 2,5/..-ST Specification IEC 61984 Mechanical tests (A) Insertion/withdrawal force per position approx. 8 N / 6 N Polarization when inserted Requirement >20 N Test passed Contact holder in insert Requirements >20 N Test passed Durability tests (B) 1.2 mΩ 25 Contact resistance R2 1.2 mΩ Rated impulse voltage at sea level Voltage waveform ≥ (1.2/50 μs) 4.8 kV Power-frequency withstand voltage Voltage waveform ≥ (50/60 Hz) 2.21 kV Insulation resistance Requirements > 5 MΩ > 1 TΩ   Contact resistance R1 Insertion/withdrawal cycles Thermal tests (C) Tested number of positions 24 Tested conductor cross section 2.5 mm² 12 A Upper limiting temperature Requirements < 100°C Test passed   Test current Climatic tests (D) -40 °C/2 h Test sequence 2: heat storage 100 °C/168 h Test sequence 3: noxious gas storage (ISO 6988) 0.2 dm3 SO2 on 300 dm3/ 40 °C/1 cycle Rated impulse voltage at sea level Voltage waveform ≥ (1.2/50 μs) 4.8 kV Power-frequency withstand voltage Voltage waveform ≥ (50/60 Hz) 2.21 kV   Test sequence 1: low temperature storage Specification IEC 61984:2008-10 Degree of protection Finger safety with IP20 test finger REF 1837022 PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany phoenixcontact.com © PHOENIX CONTACT 2017 Environmental and endurance tests (E) PHOENIX CONTACT 12 / 12