2203063

ME-IO... Component housing Data sheet 105787_en_04 1 © PHOENIX CONTACT 2017-04-07 Description The housings of the ME-IO... product range consist of a lower housing part with space for the PCB assembly. The lower housing parts come in three overall widths. The lower housing part can be combined with various housing covers and connectors. The lower housing part is subdivided into 9 or 10 units (1 unit = 11 mm). It is possible to use the housing with a DIN rail connector. Communication can be established between the housings or the supply voltage can be transmitted by means of the DIN rail connector. The connectors correspond to a unit and have a Push-in connection. There are 4-pos. connectors for conductor cross sections of up to 2.5 mm2, and 6-pos. connectors for conductor cross sections of up to 1.5 mm2. Partially assembled or TWIN variants are also available. As a counter-part to the connectors, there are headers in 2 or 3 unit versions that are soldered onto the PCB. The housing covers in 2 to 10 unit versions are especially suited for installing connection systems. For example, you can install USB or D-SUB connectors as well as display and operating elements. We would be glad to install the required openings for you. The housings are snapped onto an NS 35 DIN rail. The 3D housing data can be found at phoenixcontact.net/products. Make sure you always use the latest documentation. It can be downloaded at phoenixcontact.net/products. This data sheet is valid for all products listed on page 5. Description ME-IO... Table of contents 1 2 3 4 5 Description..................................................................................................................................1 Overview of the ME-IO... products ..............................................................................................3 Ordering data..............................................................................................................................5 Technical data ............................................................................................................................7 Combination of headers and connectors ....................................................................................8 5.1 5.2 5.3 6 Dimensions...............................................................................................................................11 6.1 6.2 6.3 7 Maximum PCB dimensions in the 9U lower housing part .............................................................................16 Maximum PCB dimensions in the 10U lower housing part ...........................................................................18 Maximum PCB dimensions in the 10U-L design...........................................................................................20 PCB dimensions according to housing cover ...............................................................................................22 PCB with FE contact.....................................................................................................................................24 Connection technology .............................................................................................................25 8.1 8.2 8.3 8.4 8.5 9 External dimensions .....................................................................................................................................11 Internal dimensions of lower housing part ....................................................................................................12 Dimensions of the housing cover..................................................................................................................14 PCB dimensions .......................................................................................................................16 7.1 7.2 7.3 7.4 7.5 8 Connections of headers and connectors ........................................................................................................8 Selecting headers and connectors .................................................................................................................8 Concatenating headers ..................................................................................................................................9 Headers (Pitch 5 mm)...................................................................................................................................25 Headers (Pitch 3.45 mm)..............................................................................................................................28 Connector (Pitch 5 mm)................................................................................................................................30 Connector (Pitch 3.45 mm)...........................................................................................................................31 DIN rail connector.........................................................................................................................................32 Mounting the housing ...............................................................................................................35 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 9.11 9.12 9.13 Mounting the FE contact...............................................................................................................................35 Assembling the Lock and Release system ...................................................................................................36 Inserting partition plate .................................................................................................................................36 Inserting the PCB .........................................................................................................................................37 Mounting the housing cover .........................................................................................................................37 Mounting the connectors ..............................................................................................................................39 Releasing the connectors (Lock and Release) .............................................................................................39 Coding the connectors .................................................................................................................................40 Connecting conductors (Push-in connection)...............................................................................................40 Mounting the filler plugs................................................................................................................................41 Mounting the marking lid ..............................................................................................................................41 Mounting the base latch ...............................................................................................................................42 Mounting the housing on a DIN rail...............................................................................................................42 10 Removing the housing ..............................................................................................................43 10.1 10.2 10.3 10.4 10.5 105787_en_04 Taking the housing off the DIN rail................................................................................................................43 Removing the housing covers ......................................................................................................................43 Removing the base latch ..............................................................................................................................44 Taking out the PCB.......................................................................................................................................44 Taking off the Lock and Release system ......................................................................................................45 PHOENIX CONTACT 2 / 45 Overview of the ME-IO... products 2 ME-IO... Overview of the ME-IO... products 4 3 2 1 5 1a 1b 6 Figure 1 1 2 3 4 5 6 Example of housing structure Lower housing part with base latch (1b) and optional FE contact (1a) Lock and Release system Housing cover Push-in connectors Header DIN rail connector The orange lever of the Lock and Release system is used for locking and unlocking the push-in connectors. Three Push-in connector variants are available. They come fully and partially assembled, and as a TWIN connector. Two positions each are bridged together with a TWIN connector. The counter-part to the Push-in connectors are the headers. The housing can be optionally combined with a DIN rail connector. Data or the power supply are transmitted from module to module via the DIN rail connector. 105787_en_04 PHOENIX CONTACT 3 / 45 Overview of the ME-IO... products ME-IO... Height Overall width Depth Figure 2 Examples for housing systems The lower housing parts come in different designs. – Overall width – Height – Depth 18.8 mm (1x) 37.6 mm (2x) 75.2 mm (4x) 9 units (see Figure 5) 10 units (see Figure 5) Uniform depth L-type The housing covers are also available in different widths (1 to 4x) and heights (2U to 10U). The housing covers are also available as marking cover with a swiveling transparent holder for insert labels. 105787_en_04 PHOENIX CONTACT 4 / 45 Ordering data 3 ME-IO... Ordering data Lower housing parts Description Type Order No. Pcs./Pkt. Lower housing part, overall width 18.8 mm, pre-assembled, with metal foot catch for DIN rail mounting, without DIN rail connector, color: similar to RAL 7035 9 units (with integrated FE contact, see Chapter 7.5) ME-IO 18,8 B/FE 9U TBUS 7035 2201809 10 10 units (without integrated FE contact, see Chapter 7.5) ME-IO 18,8 B 10U TBUS 7035 2202506 10 10 units, without integrated FE contact ME-IO 37,6 B 10U TBUS 7035 2202663 10 10 units (L-type), without integrated FE contact, ME-IO 37,6 LB 10U TBUS 7035 2202618 10 10 units (L-type), with integrated FE contact ME-IO 37,6 LB/FE 10U TBUS 7035 2202619 10 10 units ME-IO 75,2 B 10U TBUS 7035 2202664 10 10 units (L-type) ME-IO 75,2 LB 10U TBUS 7035 2202620 10 Type Order No. Pcs./Pkt. 2 units ME-IO 18,8 C 2U 7035 2201799 10 3 units ME-IO 18,8 C 3U 7035 2201800 10 3 units (covers 2 units and 1 unit with header) ME-IO 18,8 C 3U S1 7035 2201801 10 4 units ME-IO 18,8 C 4U 7035 2201802 10 5 units ME-IO 18,8 C 5U 7035 2201803 10 6 units ME-IO 18,8 C 6U 7035 2201804 10 7 units ME-IO 18,8 C 7U 7035 2201805 10 8 units ME-IO 18,8 C 8U 7035 2202634 10 9 units ME-IO 18,8 C 9U 7035 2201806 10 10 units ME-IO 18,8 C 10U 7035 2202630 10 Overall width 37.6 ME-IO 37,6 C 10U 7035 2202665 10 Overall width 56.4 ME-IO 56,4 C 10U 7035 2202662 10 Overall width 75.2 ME-IO 75,2 C 10U 7035 2202583 10 Housing cover 8 units ME-IO 18,8 LC 8U 7035 2202622 10 Housing cover 10 units ME-IO 18,8 LC 10U 7035 2202626 10 ME-IO 18,8 MC 8U TRANS 2202627 10 Housing cover for the marking lid, for overall width 18.8 ME-IO 18,8 C 2U MC 7035 2202616 10 Housing cover for the marking lid, for overall width 18.8, with bore holes for 10 light guides ME-IO 18,8 C 2U MC10 7035 2202582 10 Housing cover for the marking lid, for overall width 18.8, with bore holes for 18 light guides ME-IO 18,8 C 2U MC18 7035 2202581 10 Marking material, insert label EMT (80X15.5)R 0804286 100 Lower housing part, overall width 37.6, pre-assembled, with metal foot catch for DIN rail mounting, without DIN rail connector, color: similar to RAL 7035 Lower housing part, overall width 75.2, pre-assembled, with metal foot catch for DIN rail mounting, without integrated FE contact, without DIN rail connector, color: similar to RAL 7035 Housing covers Description Housing cover, overall width 18.8, for different units, color: similar to RAL 7035 Housing cover for larger overall widths, 10 units, color: similar to RAL 7035 Housing cover for L-type, with side panel for the step Marking cover, moveable transparent holder for insert labels for snapping onto special housing covers, snap-on = 2 units 105787_en_04 PHOENIX CONTACT 5 / 45 Ordering data Connection technology and accessories Description ME-IO... Type Order No. Pcs./Pkt. 2 units, 8 connections HSCH 2,5-2U/ 8 9005 2201789 50 2 units, 6 connections HSCH 2,5-2U-2220 9005 2201792 50 2 units, 4 connections HSCH 2,5-2U-TTTT 9005 2201790 50 2 units, 2 connections HSCH 2,5-2U-TT00 9005 2201791 50 3 units, 12 connections HSCH 2,5-3U/12 9005 2201788 50 2 units, 12 connections HSCH 1,5-2U/12 9005 2202233 50 3 units, 18 connections HSCH 1,5-3U/18 9005 2202232 50 1 unit, 4-pos., fully assembled HSCP-SP 2,5-1U4-7035 2201780 50 1 unit, 4-pos., fully assembled, yellow test point (RAL 1018) HSCP-SP 2,5-1U4-44/44-7035 2202567 50 1 unit, 4-pos., fully assembled, white test point (RAL 9010) HSCP-SP 2,5-1U4-99/99-7035 2202568 50 1 unit, 4-pos., fully assembled, black test point (RAL 9005) HSCP-SP 2,5-1U4-00/00-7035 2202569 50 1 unit, 4-pos., fully assembled, blue test point (RAL 5015) HSCP-SP 2,5-1U4-66/66-7035 2202570 50 1 unit, 4-pos., fully assembled, green test point (RAL 6021) HSCP-SP 2,5-1U4-55/55-7035 2202571 50 1 unit, 4-pos., fully assembled, red test point (RAL 3013) HSCP-SP 2,5-1U4-22/22-7035 2202572 50 1 unit, 4-pos., fully assembled, two blue test points on bottom (RAL 5015), two white test points on top (RAL 9010) HSCP-SP 2,5-1U4-69/69-7035 2202605 50 1 unit, 4-pos., fully assembled, two white test points on left (RAL 9010), blue test point on bottom right (RAL 5015), red test point on top right (RAL 3013) HSCP-SP 2,5-1U4-99/62-7035 2202608 50 1 unit, 4-pos., fully assembled, two red test points on bottom (RAL 3013), two white test points on top (RAL 9010) HSCP-SP 2,5-1U4-29/29-7035 2203192 50 1 unit, 4-pos., fully assembled, two blue test points (RAL 5015) on bottom, two green test points on top (RAL 6021) HSCP-SP 2,5-1U4-65/65-7035 2203195 50 1 unit, 2 TWIN connections HSCP-SP 2,5-1UTT-7035 2201781 50 1 unit, 2 TWIN connections, two blue test points on bottom (RAL 5015), two red test points on top (RAL 3013) HSCP-SP 2,5-1UTT-62/62-7035 2202606 50 1 unit, 2 TWIN connections, green test point (RAL 6021) HSCP-SP 2,5-1UTT-55/55-7035 2202607 50 1 unit, 2-pos., partially assembled HSCP-SP 2,5-1U20-7035 2201782 50 1 unit, 0-pos., empty HSCP-SP 2,5-1U00-7035 2202610 50 1 unit, 6-pos., fully assembled HSCP-SP 1,5-1U6-7035 2202234 50 1 unit, 6-pos., fully assembled, two blue test points on bottom (RAL 5015), two red test points in the center (RAL 3013), two white test points on top (RAL 9010) HSCP-SP 1,5-1U6-629/629-7035 2202609 50 3 units HSC-LR 3U KIT 2003 2201797 10 5 units HSC-LR 5U KIT 2003 2201796 10 7 units HSC-LR 7U KIT 2003 2201795 10 9 units HSC-LR 9U KIT 2003 2201794 10 ME BUS FE CONTACT 2278076 50 5-pos. ME 18,8 TBUS 1,5/5-ST-3,81KMGY 2201813 50 8-pos., 8 parallel contacts TBUS8-18,8-PPPPPPPP-7035 2202396 50 8-pos., 7 parallel contacts, 1 serial contact TBUS8-18,8-PPPPPPPS-7035 2202399 50 8-pos., 7 parallel contacts, 2 serial contacts TBUS8-18,8-PPPPPPSS-7035 2202403 50 Filler plug, for closing the Lock and Release area (see Chapter 9.10) ME-IO 18,8 F-LR 2202635 10 Partition plate, for supporting headers and housing covers ME-IO P 10U 7035 2202629 10 Coding profile, for header and push-in plug, color: natural CP-DMC 1,5-THR NAT 1790647 60 Base latch, for DIN rail mounting, with included spring ME-IO 18,8 FOOT CATCH KIT 2201812 50 Header, touch-proof, color: similar to RAL 9005 Push-in connector, for header with integrated test point, color: similar to RAL 7035 Lock and Release, with included spring FE contact DIN rail connector, color: similar to RAL 7035 105787_en_04 PHOENIX CONTACT 6 / 45 Technical data 4 ME-IO... Technical data Electrical data DIN rail connector, nominal voltage 125 V DIN rail connector, nominal current Maximum 8 A per position Number of positions 5 Housing design Insulation material Polyamide Flammability rating UL 94 V0 Color Similar to RAL 7035, light gray Power dissipation PV at 20°C in the horizontal mounting position Approx. 2.8 W 105787_en_04 PHOENIX CONTACT 7 / 45 Combination of headers and connectors ME-IO... 5 Combination of headers and connectors 5.1 Connections of headers and connectors 5.2 Selecting headers and connectors The connectors correspond to a unit. For the connectors, there are matching headers in 2 or 3 units that are soldered onto the PCB. Headers HSCH 2.5 -2U /8 9005 3U Color /8 = 8 connections Number of positions /12 = 12 connections 2U /18 = 18 connections Width in units T = TWIN Conductor cross section 2 = partially assembled HSCH 2,5-2U/ 8 HSCH 2,5-2U2220 1U 0 = closed Header HSCH 2,5-2UTTTT HSCH 2,5-2UTT00 Figure 3 Connector 1U and header 2U and 3U (Pitch 5 mm) 3U HSCH 2,5-3U/12 HSCH 1,5-2U/12 HSCH 1,5-3U/18 2U 1U Figure 4 Connectors HSCP-SP 2,5 -1U / 4 7035 Color 4 = fully assembled HSCP-SP 2,5-1U4 HSCP-SP 1,5-1U6 Number of positions 6 = fully assembled Width in units T = TWIN Conductor cross section 2 = partially assembled Connector 0 = closed HSCP-SP 2,5-1UTT HSCP-SP 2,5-1U20 Connector 1U and header 2U and 3U (Pitch 3.45 mm) Different connector variants are available. Please make sure that connectors and headers match. In the case of the partially assembled connector with two connections, 1U/20, you must observe the position in the header. Headers Connections HSCH 2,5- 2U/ 8 ... 8 HSCH 2,5- 2U-2220 ... 6 HSCH 2,5- 2U-TTTT ... HSCH 2,5- 2U-TT00 ... 4 6 HSCH 2,5- 3U/12 ... HSCH 1,5- 2U/12 ... HSCH 1,5- 3U/18 ... 12 12 18 HSCP-SP 2,5-1U00 Suitable connectors Number HSCP-SP 2,5- 1U4 ... 2x HSCP-SP 2,5- 1U4 ... 1x 1U20 ... 1x HSCP-SP 2,5- 1UTT ... 2x HSCP-SP 2,5- 1UTT ... 1x 1U00 ... 1x HSCP-SP 2,5- 1U4 ... 3x HSCP-SP 1,5- 1U6 ... 2x HSCP-SP 1,5- 1U6 ... 3x You can code the connectors and the headers in order to prevent them from being connected unintentionally. (See “Coding the connectors” on page 40.) 105787_en_04 PHOENIX CONTACT 8 / 45 Combination of headers and connectors 5.3 ME-IO... Concatenating headers You must concatenate the headers in such a way that you can attach the Lock and Release system. The Lock and Release system is available in different lengths (3U – 9U). The headers have guide pins, which have to fit into the recesses of the Lock and Release system. Possible positions of 3U headers 9U 10U 10U 2U 3U 2U Figure 5 3U 9U 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 Figure 6 Possible positions and combinations of 3U headers HSCH ...-3U... In Figure 6 the possible positions of the 3U headers are displayed. It shows that a direct concatenation of 3U headers is not possible. In front of the 3U headers it is possible to concatenate 2U headers; housing covers are equipped behind and between them. Guide pin and Lock and Release system The housing is designed for 9 or 10 units. You can only concatenate the headers at certain positions. In order for the guide pins to fit into the Lock and Release system, you must observe the combination of the headers. It is therefore not possible to concatenate the 3U headers directly, because the guide pins will then no longer fit into the Lock and Release system. For the same reason, the 2U headers must always be positioned in front of the 3U headers. Set the 2U header to position 1 and 2 for example, and the 3U header to position 3 – 5. In addition to the headers, you can also position housing covers, which are available in 2 to 10 unit versions. The position of the housing covers can be chosen freely. 105787_en_04 PHOENIX CONTACT 9 / 45 Combination of headers and connectors ME-IO... Possible positions of 2U headers 9U 10U Figure 7 Possible positions and combinations of 2U headers HSCH ...-2U... You can directly concatenate the 2U headers. Figure 7 shows all possible positions. You can use the different variants of the 2U headers for this purpose. 3U headers fit to some extent on the unoccupied positions behind the 2U headers (see Figure 5 and Figure 6). Otherwise, housing covers can be equipped. When doing so, make sure that there are no 1U housing covers. Possible positions of headers with 3U S1 housing cover 10U Figure 8 Possible positions and combinations of headers with ME-IO 18,8 C 3U S1 7035 The housing cover ME-IO 18,8 C 3U S1 7035 is used for covering a unit of the header. The snap-in hook is therefore positioned at an offset of 1 unit. At the position to be covered there are no connectors in the header. 105787_en_04 PHOENIX CONTACT 10 / 45 Dimensions ME-IO... 6 Dimensions 6.1 External dimensions 113,3 109,6 77,4 18,9 Figure 9 Lower housing part 9U with housing cover 124,3 120,6 77,4 18,9 Figure 10 Lower housing part 10U with housing cover 37,6 61,1 37,6 Figure 11 105787_en_04 ME-IO 37,6 B 10U TBUS 7035 Figure 12 ME-IO 37,6 LB 10U TBUS 7035 PHOENIX CONTACT 11 / 45 Dimensions ME-IO... 75,2 61,1 75,2 Figure 13 6.2 ME-IO 75,2 B 10U TBUS 7035 Figure 14 ME-IO 75,2 LB 10U TBUS 7035 Internal dimensions of lower housing part With vertical PCBs 18,9 12,25 2,05 1,6 2,4 1,6 12,2 Figure 15 Inside view (overall width 18.8) Figure 17 12,25 1,6 Figure 16 105787_en_04 2,05 Inside view (overall width 75.2) Recommended PCB thickness 1.4 mm ... 1.8 mm Inside view (overall width 37.6, L-design) PHOENIX CONTACT 12 / 45 Dimensions ME-IO... With horizontal PCBs 1,6 2,05 22,7 56,2 12,25 Figure 18 Inside view (PCB, overall width 37.6) 1,6 22,7 56,2 2,05 Figure 19 Inside view (horizontal PCB, overall width 75.2) 1,6 2,05 22,7 56,2 12,25 Figure 20 Inside view (horizontal and vertical PCB, overall width 75.2) Recommended PCB thickness 105787_en_04 1.4 mm ... 1.8 mm PHOENIX CONTACT 13 / 45 Dimensions 6.3 ME-IO... Dimensions of the housing cover Housing cover 3U S1 a 14,9 b Figure 21 Dimensions of the housing cover ME-IO 18,8 C 2U 7035 ME-IO 18,8 C 3U 7035 ME-IO 18,8 C 3U S1 7035 ME-IO 18,8 C 4U 7035 ME-IO 18,8 C 5U 7035 ME-IO 18,8 C 6U 7035 ME-IO 18,8 C 7U 7035 ME-IO 18,8 C 8U 7035 ME-IO 18,8 C 9U 7035 ME-IO 18,8 C 10U 7035 ME-IO 37,6 C 10U 7035 ME-IO 56,4 C 10U 7035 ME-IO 75,2 C 10U 7035 105787_en_04 a 22 mm 33 mm 33 mm 44 mm 55 mm 66 mm 77 mm 88 mm 99 mm 110 mm 110 mm 110 mm 110 mm b 18.9 mm 18.9 mm 18.9 mm 18.9 mm 18.9 mm 18.9 mm 18.9 mm 18.9 mm 18.9 mm 18.9 mm 37.9 mm 56.9 mm 75.9 mm Figure 22 Housing cover ME-IO 18,8 C 3U S1 7035 The housing cover ME-IO 18,8 C 3U S1 7035 is used for covering a unit of the header. The snap-in hook is therefore positioned at an offset of 1 unit. At the position to be covered there are no connectors in the header. You can however use the housing cover for all further headers. PHOENIX CONTACT 14 / 45 Dimensions ME-IO... Marking lid 15,9 Marking lid dimensions ME-IO 18,8 MC 8U TRANS with housing cover ME-IO 18,8 C 2U MC... 5,3 3,8 Ø2,05 5,3 3,8 Ø2,05 2,54 Figure 23 18,9 21,6 110,95 15,9 26 6,24 12,4 18,9 2,54 6,24 15,9 21,9 18,9 24,4 Figure 25 Figure 24 Inner dimensions of the housing cover ME-IO 18,8 C 2U MC 7035 External dimensions of the housing cover ME-IO 18,8 C 2U MC... Suitable for the light guides – HS LC-H-D2/ R2xC1-2,54, 2202316 – HS LC-H-D2/ R2xC4-2,54, 2202531 – HS LC-H-D2/ R4xC4-2,54, 2202532 Each of the three housing covers for the marking lid has a honeycomb structure for the light guide on the inner side. This honeycomb structure fits for the specified light guide. If you wish to use the housing cover for other applications, you have to consider the height of the honeycomb structure. 105787_en_04 PHOENIX CONTACT 15 / 45 PCB dimensions 7 ME-IO... PCB dimensions The PCB dimensions are located in the housing selector under phoenixcontact.net/product, Webcode: #0512. 7.1 Maximum PCB dimensions in the 9U lower housing part Without DIN rail connector 1,4 45,7 40,2 66,8 62,45 21,1 73,4 27,8 24 98,2 Figure 26 Maximum dimensions of the PCB of the 9U lower housing part without use of the DIN rail connector, with housing cover 7U and 9U Keep-out zone, no components at these positions 105787_en_04 PHOENIX CONTACT 16 / 45 PCB dimensions ME-IO... With DIN rail connector 1,4 45,7 40,2 66,8 59,2 21,1 73,4 27,8 24 98,2 Figure 27 Maximum dimensions of the PCB of the 9U lower housing part with use of the DIN rail connector, with housing cover 7U and 9U The dimensions of the contact pads can be found in “DIN rail connector” on page 32. Keep-out zone, no components at these positions 105787_en_04 PHOENIX CONTACT 17 / 45 PCB dimensions 7.2 ME-IO... Maximum PCB dimensions in the 10U lower housing part Without DIN rail connector 1,4 45,7 37,2 66,8 62,5 21,1 84,4 24 38,8 109,2 Figure 28 Maximum dimensions of the PCB of the 10U lower housing part without use of the DIN rail connector, with housing cover 8U and 10U Keep-out zone, no components at these positions 105787_en_04 PHOENIX CONTACT 18 / 45 PCB dimensions ME-IO... With DIN rail connector 1,4 45,7 37,2 66,8 59,2 21,1 84,4 24 38,8 109,2 Figure 29 Maximum dimensions of the PCB of the 10U lower housing part with use of the DIN rail connector, with housing cover 8U and 10U The dimensions of the contact pads can be found in “DIN rail connector” on page 32. Keep-out zone, no components at these positions 105787_en_04 PHOENIX CONTACT 19 / 45 PCB dimensions 7.3 ME-IO... Maximum PCB dimensions in the 10U-L design Without DIN rail connector (lower housing part in 37.6 L and 75.2 L) 1,4 8,5 29,4 39,5 35,2 84,4 24 38,8 109,2 Figure 30 Maximum dimensions of the vertical low PCB of the 10U L lower housing part without use of the DIN rail connector, with housing cover 8U and 10U If you wish to use the RJ45 Ethernet socket, we recommend the RJ45 socket insert CUC-V04-BU-90, 1407408. With DIN rail connector (lower housing part in 37.6 L and 75.2 L) 1,4 8,5 29,4 39,5 31,9 84,4 24 38,8 109,2 Figure 31 Maximum dimensions of the vertical low PCB of the 10U L lower housing part with use of the DIN rail connector, with housing cover 8U and 10U Keep-out zone, no components at these positions 105787_en_04 PHOENIX CONTACT 20 / 45 PCB dimensions ME-IO... Horizontal PCBs for lower housing part 37.5 109 10,5 29,5 34,5 9,1 19,4 2,2 6,7 Figure 32 Maximum dimensions of the horizontal PCB of the 37.5 lower housing part Horizontal PCBs for lower housing part 75.2 109 9,9 10,5 4,6 67,5 72,5 14,4 9,1 19,4 2,2 6,7 Figure 33 105787_en_04 Maximum dimensions of the horizontal PCB of the 75.2 lower housing part PHOENIX CONTACT 21 / 45 PCB dimensions PCB dimensions according to housing cover 51,4 1,4 1,4 8,65 8,65 29,75 18,4 29,75 7.4 ME-IO... 54,2 21,2 Dimensions of the PCB for housing cover ME-IO 18,8 C 2U 7035 and ME-IO 18,8 C 3U S1 7035 Dimensions of the PCB for housing cover ME-IO 18,8 C 5U 7035 62,4 1,4 1,4 8,65 8,65 29,75 29,4 Figure 37 29,75 Figure 34 65,2 32,2 Dimensions of the PCB for housing cover ME-IO 18,8 C 3U 7035 Dimensions of the PCB for housing cover ME-IO 18,8 C 6U 7035 73,4 1,4 1,4 8,65 8,65 29,75 40,4 Figure 38 29,75 Figure 35 76,2 43,2 Figure 36 105787_en_04 Dimensions of the PCB for housing cover ME-IO 18,8 C 4U 7035 Figure 39 Dimensions of the PCB for housing cover ME-IO 18,8 C 7U 7035 PHOENIX CONTACT 22 / 45 PCB dimensions ME-IO... 8,65 1,4 29,75 84,4 87,2 Dimensions of the PCB for housing cover ME-IO 18,8 C 8U 7035 1,4 8,65 95,4 29,75 Figure 40 98,2 Dimensions of the PCB for housing cover ME-IO 18,8 C 9U 7035 1,4 8,65 106,4 29,75 Figure 41 109,2 Figure 42 Dimensions of the PCB for housing cover ME-IO 18,8 C 10U 7035 Keep-out zone, no components at these positions 105787_en_04 PHOENIX CONTACT 23 / 45 PCB dimensions 7.5 ME-IO... PCB with FE contact The FE contact establishes contact between the electronics module and the DIN rail in order to discharge electromagnetic interference. Some of the lower housing parts are delivered with a preassembled FE contact. If the lower housing part is delivered without FE contact, you can order the FE contact as an accessory and mount it (see “Mounting the FE contact” on page 35). You have to provide a pad on the PCB for the FE contact (FE contact pad with tin surface, Sn2-4μm). 4 2 1, R 1,05 11,9 7,5 R 1, 2 0° 10 10 0° 8,95 3 64,9 Figure 43 105787_en_04 FE contact PHOENIX CONTACT 24 / 45 Connection technology ME-IO... 8 Connection technology 8.1 Headers (Pitch 5 mm) 21,9 21,9 12,45 5,3 7,6 16 16 7,7 7,7 2,4 12,45 3,8 5 3,8 2,95 5 11 16 16 Dimensions of header HSCH 2,5-2U/ 8 9005 Figure 46 Dimensions of header HSCH 2,5-2U-TTTT 9005 5 Ø1,3 Ø 1,3 5,3 7,6 2,3 Figure 44 2,95 11 2,95 105787_en_04 Drilling diagram of header HSCH 2,5-2U/ 8 9005 2,95 16 16 Figure 45 5 11 11 Figure 47 Drilling diagram of header HSCH 2,5-2U-TTTT 9005 PHOENIX CONTACT 25 / 45 Connection technology ME-IO... 32,9 12,45 5,3 7,7 16 5,3 16 7,7 2,4 2,4 21,9 12,45 3,8 5 3,8 2,95 5 2,95 11 11 16 Figure 48 22 Dimensions of header HSCH 2,5-2U-2220 9005 27 Dimensions of header HSCH 2,5-3U/12 9005 Ø 1,3 2,95 5,3 5,3 Ø 1,3 5 11 Figure 49 2,3 2,3 Figure 50 5 2,95 11 Drilling diagram of header HSCH 2,5-2U-2220 9005 16 22 27 Figure 51 105787_en_04 Drilling diagram of header HSCH 2,5-3U/12 9005 PHOENIX CONTACT 26 / 45 Connection technology ME-IO... HSCH 2,5-... Dimensions / positions Pitch Number of positions 5 mm HSCH 2,5-2U/ 8 9005 8 HSCH 2,5-2U-TTTT 9005 4 HSCH 2,5-2U-2220 9005 6 HSCH 2,5-3U/12 9005 12 Technical data Insulation material group Rated surge voltage (III/3) Rated surge voltage (III/2) Rated surge voltage (II/2) Rated voltage (III/3) Rated voltage (III/2) Rated voltage (II/2) Connection according to standard Nominal current IN, depending on the connector used Insulation material Flammability rating UL 94 Color I (CTI 600) 4 kV 4 kV 2.5 kV 250 V 300 V 600 V DIN EN 61984 8A PA V0 RAL 9005, black Mask for wave soldering process The header protrudes from the PCB on the soldering side. Be aware of this protrusion during the wave soldering process. The protrusion has to be covered by the soldering mask. 105787_en_04 PHOENIX CONTACT 27 / 45 Connection technology Headers (Pitch 3.45 mm) 3,45 5,3 5,3 16 7,7 7,7 3,8 32,9 12,45 16 21,9 2,4 12,45 2,4 8.2 ME-IO... 3,8 2 3,45 11 Figure 54 Dimensions of header HSCH 1,5-3U/18 9005 3,45 3,45 2 11 Figure 53 105787_en_04 Drilling diagram of header HSCH 1,5-2U/12 9005 5,3 Ø1,3 Ø1,3 5,3 2,3 Dimensions of header HSCH 1,5-2U/12 9005 2,3 Figure 52 2 11 2 11 Figure 55 Drilling diagram of header HSCH 1,5-3U/18 9005 PHOENIX CONTACT 28 / 45 Connection technology ME-IO... HSCH 1,5-... Dimensions / positions Pitch Number of positions 3.45 mm HSCH 1,5-2U/12 12 HSCH 1,5-3U/18 18 Technical data Insulation material group Rated surge voltage (III/3) Rated surge voltage (III/2) Rated surge voltage (II/2) Rated voltage (III/3) Rated voltage (III/2) Rated voltage (II/2) Connection according to standard Nominal current IN, depending on the connector used Insulation material Flammability rating UL 94 Color 105787_en_04 I (CTI 600) 2.5 kV 2.5 kV 2.5 kV 63 V 320 V 320 V DIN EN 61984 8A PA V0 RAL 9005, black PHOENIX CONTACT 29 / 45 Connection technology 8.3 ME-IO... Connector (Pitch 5 mm) HSCP-SP 2,5-... 18,8 Figure 56 HSCP-SP 2,5-1U4-7035 4 HSCP-SP 2,5-1UTT-7035 2 TWIN HSCP-SP 2,5-1U20-7035 2 Technical data Insulation material group Rated surge voltage (III/3) Rated surge voltage (III/2) Rated surge voltage (II/2) Rated voltage (III/3) Rated voltage (III/2) Rated voltage (II/2) Connection in acc. with standard Nominal current IN Nominal cross section Insulation material Flammability rating UL 94 5 5 3,1 Ø 1,2 2,8 10,9 21,6 Dimensions / positions Number of positions Dimensions of the connector HSCP-SP 2,5-UTT-7035 I (CTI 600) 4 kV 4 kV 2.5 kV 250 V 300 V 600 V DIN EN 61984 8A 2.5 mm² PA V0 Connection data Stripping length w/o ferrule Ferrule Conductor cross section, solid Figure 57 Cross section connector with TWIN connection HSCP-SP 2,5-UTT-7035 Derating I [A] Representation in accordance with DIN EN 60512-5-2 – Reduction factor: 0.8 – Number of positions: 4 16 14 12 10 8 6 4 2 0 8 mm ... 9.5 mm 8 mm ... 10 mm 0.20 mm² ... 1.5 mm² AWG 24 ... 16 Conductor cross section, stranded 0.20 mm² ... 2.5 mm² AWG 24 ... 14 Conductor cross section, 0.25 mm² ... 1.5 mm² stranded, with ferrule, w/o plastic AWG 24 ... 16 sleeve Conductor cross section, 0.25 mm² ... 1.5 mm² stranded, with ferrule, with plastic AWG 24 ... 16 sleeve Test point = 2,5 mm²
= 0,75 mm² = 1,5 mm² = 1 mm² 0 10 20 30 40 50 60 For the test point we recommend the test probe MPS-MT 1-S4-B RD, 1982800. Observe the rated voltage of the test probe of 60 V.
Color variants and labeling 70 80 90 100 110 T [°C] Figure 58 105787_en_04 Derating (current strength I [A], ambient temperature T [°C]) You can request the spring levers and the connector housing in different colors. The connector surface can be labeled. PHOENIX CONTACT 30 / 45 Connection technology 8.4 ME-IO... Connector (Pitch 3.45 mm) HSCP-SP 1,5-... 18,8 Dimensions / positions Number of positions Figure 59 3,45 1,9 Ø1,2 2,1 10,9 3,45 21,6 HSCP-SP 1,5-1U6-7035 Dimensions of the connector HSCP-SP 1,5-1U6-7035 Derating I [A] Representation in accordance with DIN EN 60512-5-2 – Reduction factor: 0.8 – Number of positions: 6 I (CTI 600) 2.5 kV 2.5 kV 2.5 kV 63 V 320 V 320 V DIN EN 61984 8A 1.5 mm² PA V0 Connection data Stripping length w/o ferrule Ferrule Conductor cross section, solid 12 10 8 6 = 1,5 mm² = 1,0 mm² = 0,75 mm²
= 0,5 mm² 4 2 0 Technical data Insulation material group Rated surge voltage (III/3) Rated surge voltage (III/2) Rated surge voltage (II/2) Rated voltage (III/3) Rated voltage (III/2) Rated voltage (II/2) Connection in acc. with standard Nominal current IN Nominal cross section Insulation material Flammability rating UL 94 6 0 10 20 30
40 50 60 70 80 90 100 110 T [°C] Figure 60 Derating (current strength I [A], ambient temperature T [°C]) 10 mm 10 mm 0.2 mm² ... 1.5 mm² AWG 24 ... 16 Conductor cross section, stranded 0.25 mm²... 1.5 mm² AWG 24 ... 18 Conductor cross section, 0.25 mm² ... 1.5 mm² stranded, with ferrule, w/o plastic AWG 24 ... 16 sleeve Conductor cross section, 0.25 mm² ... 1.0 mm² stranded, with ferrule, with plastic AWG 24 ... 18 sleeve Test point We recommend using trapezoidal crimp contacts, and crimping them using the CRIMPFOX 6 (1212034) crimping pliers. For the test point we recommend the test probe MPS-MT 1-S4-B RD, 1982800. Observe the rated voltage of the test probe of 60 V. Color variants and labeling You can request the spring levers and the connector housing in different colors. The connector surface can be labeled. 105787_en_04 PHOENIX CONTACT 31 / 45 Connection technology 8.5 ME-IO... DIN rail connector ME 18,8 TBUS 1,5/5-ST-3,81KMGY The housing can be combined with a DIN rail connector (TBUS). Data or the power supply are transmitted from module to module via the DIN rail connector. The DIN rail connector is simply laid into the DIN rail NS 35/7.5 and the housing is snapped onto it. This concept allows complete individual devices to be removed from the group without interrupting the contact chain. This concept allows complete individual devices to be removed from the group without interrupting the contact chain. The DIN rail connector is available with five or eight positions. 8.5.1 DIN rail connector, 5-pos. The 5-pos. DIN rail connector is compatible with the ME-IO with 9U, ME-MAX and ME-TBUS housing ranges. 36,5 22,1 25,5 18,3 3.81 mm 5 Technical data Insulation material group Rated surge voltage (III/3) Rated surge voltage (III/2) Rated surge voltage (II/2) Rated voltage (III/3) Rated voltage (III/2) Rated voltage (II/2) Connection acc. to standard Nominal current IN Nominal voltage UN Insulation material Flammability rating UL 94 I (CTI 600) 2.5 kV 2.5 kV 2.5 kV 125 V 160 V 320 V DIN EN 61984 8A 125 V PA V0 20,5 10,3 18,9 Dimensions / positions Pitch Number of positions 3,81 Figure 61 Dimensions of 5-pos. DIN rail connector 12,6 10 3,81 2 1 4 1,3 11,9 0° 7,5 0° 10,3 20,05 R 1, 1,05 10 8,95 2,5 2 1, 4 2,3 R 10 13,4 2,85 5,65 5,75 3 2 Figure 62 105787_en_04 Detailed dimensional drawing of the contact pads of the 5-pos. DIN rail connector for 9U housing with FE contact PHOENIX CONTACT 32 / 45 Connection technology DIN rail connector, 8-pos. The 8-pos. DIN rail connector is compatible with the ME-IO with 10U housing range. You can combine the different TBUS8-18,8 variants. However, the variants are not coded against incorrect plugging of the differently contacted printed-circuit boards. The serial contacts are located in counting direction at positions 8 or 7 and 8. The printed-circuit board contacts the serial contacts last when the housing is pivoted out. 1 2 3 4 5 6 37,2 23,2 22,5 18,9 10,2 The TBUS8-18,8 is available with different contacts. “P” and “S” in the order designation stand for the type of the eight contacts. – P = parallel contact The same signal and voltage are applied to each parallel contact. – S = serial contact A serial contact makes contact with the front of the printed-circuit board. The signal is routed across the printed-circuit board, and processed. On the rear of the printed-circuit board, the signal is connected to the mating contact. When you remove a housing, the voltage and signal flow is interrupted. 16,3 8.5.2 ME-IO... 2,54 Figure 64 Dimensions of 8-pos. DIN rail connector TBUS8-18,8-.... Dimensions / positions Pitch Number of positions 2.54 mm 8 Technical data Insulation material group Rated surge voltage (III/2) Rated surge voltage (II/2) Rated voltage (III/3) Rated voltage (III/2) Connection acc. to standard Nominal current IN, parallel contacts Nominal current IN, serial contacts Nominal voltage UN, maximum Insulation material Flammability rating UL 94 I (CTI 600) 1.5 kV 1.5 kV 32 V 32 V DIN EN 61984 6A 4A 30 V PA V0 7 8 Back Figure 63 105787_en_04 Front Position of printed-circuit board PHOENIX CONTACT 33 / 45 Connection technology ME-IO... 21 2,25 2,25 0,5 2,15 4,85 0,51 0,5 1,31 8(P) 7(P) 6(P) 5(P) 4(P) 3(P) 2(P) 1(P) 1(P) 2(P) 3(P) 4(P) 5(P) 6(P) 7(P) 8(P) 21,86 Front Figure 65 Back Detailed dimensional drawing of contact pads TBUS8-18,8-PPPPPPPP 21 0,51 2,25 2,25 0,5 2,15 4,85 2,78 0,5 1,51 8(S) 7(P) 6(P) 5(P) 4(P) 3(P) 2(P) 1(P) 1(P) 2(P) 3(P) 4(P) 5(P) 6(P) 8(S) 21,86 Front Figure 66 Back Detailed dimensional drawing of contact pads TBUS8-18,8-PPPPPPPS 21 0,51 2,25 2,25 0,5 2,15 4,85 2,78 0,5 1,51 8(S) 7(S) 6(P) 5(P) 4(P) 3(P) 2(P) 1(P) 1(P) 2(P) 3(P) 4(P) 5(P) 7(S) 8(S) 21,86 Front Figure 67 105787_en_04 Back Detailed dimensional drawing of contact pads TBUS8-18,8-PPPPPPSS PHOENIX CONTACT 34 / 45 Mounting the housing 9 Mounting the housing 9.1 Mounting the FE contact ME-IO... If the lower housing part is delivered without FE contact, you have to mount the FE contact. A Figure 68 • • B C Mounting the FE contact (ME BUS FE CONTACT, 2278076) Set the FE contact at the intended location in the lower housing part. Using a screwdriver, push in the FE contact as far as possible. 105787_en_04 PHOENIX CONTACT 35 / 45 Mounting the housing 9.2 Assembling the Lock and Release system ME-IO... 9.3 Inserting partition plate When the PCB is completely equipped, you must assemble the orange Lock and Release system. Pay attention to the positioning of the connectors and the header (see page 8). To do this, proceed as follows: • Solder the header onto the PCB. Figure 69 • Attaching the Lock and Release system Attach the orange Lock and Release system onto the header. The recesses of the Lock and Release system have to fit over the protruding guide pins of the header. Press the Lock and Release system against the header. Figure 71 Inserting partition plate You can insert partition plates when the housings are wider. The partition plates are for supporting headers and housing covers. Otherwise a support is missing between two PCBs. • Push the partition plate from above straight into the guide. The snap-in lug has to hook in behind in the ventilation grid. Figure 70 • Attaching the spring Attach the spring which is included in the scope of delivery. The spring is inserted at one of the possible positions. 105787_en_04 PHOENIX CONTACT 36 / 45 Mounting the housing 9.4 Inserting the PCB ME-IO... 9.5 Mounting the housing cover Figure 73 • Figure 72 • • Inserting the PCB Insert the PCB into the guide slot of the housing. Push the PCB downwards until it audibly snaps in. 105787_en_04 Attaching the housing cover Attach the housing covers if they are equipped. The housing cover has two snap-in hooks on one side and only one on the other side. The side with the two snap-in hooks has to be facing the base latch. Make sure that the concealed side guides are also snapped in. To do so, it helps if you lightly push the sides of the housing together. PHOENIX CONTACT 37 / 45 Mounting the housing ME-IO... Mounting wider housing covers Mounting the covers for L-design Figure 74 Figure 75 Attaching wide housing cover The wider housing covers have additional tabs. • Push the tabs forward and back into the guides. 105787_en_04 Attaching the housing cover for L-design For the L-design there are special housing covers (ME-IO 18,8 LC...) which cover the open side panel of the step. • Push the housing cover from above into the guide. PHOENIX CONTACT 38 / 45 Mounting the housing 9.6 Mounting the connectors ME-IO... 9.7 Releasing the connectors (Lock and Release) SZS 0,6X3,5 VDE 1212602 Figure 77 Releasing the connectors WARNING: Electric shock Make sure that the module is free of current. Figure 76 • Inserting the connectors Insert the connectors. The connectors only fit with certain headers. You can also code the connectors. Each connector has an engraved arrow that has to be facing the base latch. 105787_en_04 • • • Insert a screwdriver through the opening of the Lock and Release system. Hook the tip of the screwdriver into the base latch. Pull the screwdriver forward to release the Lock and Release system. The connectors are lifted and the contact is released. But the connectors do not fall out. The housing cover remains in its position. PHOENIX CONTACT 39 / 45 Mounting the housing 9.8 Coding the connectors ME-IO... 9.9 Connecting conductors (Push-in connection) Solid conductor cross section 1.5 mm² ... 2.5 mm² or with ferrule • Insert the stripped conductor into the round opening of the terminal block without using a tool. Conductors with a smaller cross section or stranded conductors without ferrule • Push in the pushbutton with a screwdriver to open the spring. Removal • • Push in the pushbutton with a screwdriver to release. Pull out the conductor. We recommend the bladed screwdriver SZS 0,4X2,5 VDE, 1205037. Figure 78 Coding connector (Pitch 5 mm) Figure 79 Coding connector (Pitch 3.45 mm) You can code the connectors and the headers in order to prevent them from being connected unintentionally. Each connector has four or five possible positions for attaching coding plates. Use the coding profile CP-DMC 1,5-THR NAT, 1790647. • Insert a coding plate at the correct position and twist it off the hexagonal holder. 105787_en_04 PHOENIX CONTACT 40 / 45 Mounting the housing 9.10 Mounting the filler plugs Figure 80 ME-IO... 9.11 Mounting the marking lid Mounting the filler plugs If no Lock and Release system is used, you can close the space with a filler plug (ME-IO 18,8 F-LR, 2202635). • Push the filler plug from above straight into the guide. Figure 81 Mounting the marking lid The marking lid is mounted on the housing cover ME-IO 18,8 C 2U MC... • Bring the marking lid into a 90° angle to the housing cover. Only in this position can you mount or remove the marking lid. 105787_en_04 PHOENIX CONTACT 41 / 45 Mounting the housing 9.12 Mounting the base latch ME-IO... 9.13 Mounting the housing on a DIN rail All lower housing parts are delivered with a mounted base latch. For lower housing parts with an overall width of 75.2, you can move the base latch, or mount a second one. Ordering data base latch: ME-IO 18,8 FOOT CATCH KIT, 2201812 Figure 83 Figure 82 • • Mounting the base latch Set the base latch at the matching position. Push the spring into the base latch using a screwdriver. Assembly • • • • 105787_en_04 Snapping the housing onto the DIN rail If you use a DIN rail connector, then lay it into the DIN rail. Make sure that the protruding connector side is facing left. Place the device onto a grounded 35 mm DIN rail from above. For this, hook the upper housing keyway onto the top edge of the DIN rail. Holding the device by the housing cover, carefully push towards the mounting surface. Once the snap-on foot has audibly snapped onto the DIN rail, check that it is fixed securely. PHOENIX CONTACT 42 / 45 Removing the housing 10 Removing the housing 10.1 Taking the housing off the DIN rail Figure 84 • • • Releasing the housing from the DIN rail Release the connectors with the aid of the Lock and Release system (see page 39). Make sure that the module is free of current. Pry the module off the DIN rail. ME-IO... 10.2 Removing the housing covers Figure 85 Removing the housing covers Housing cover snapped into the lower housing part on one side • Push in the snap-in hooks on the slim side of the housing with a screwdriver. Housing cover is between headers • 105787_en_04 A housing cover between the headers is removed together with the PCB. See “Taking out the PCB” on page 44. PHOENIX CONTACT 43 / 45 Removing the housing 10.3 Removing the base latch Figure 86 • • Removing the base latch To do so, you must first remove the spring, e.g. with a screwdriver. Then pull off the base latch. ME-IO... 10.4 Figure 87 • • • 105787_en_04 Taking out the PCB Taking out the PCB On the bottom of the housing there are two openings at the outermost ends. Release the latching there using a screwdriver. Keep both latchings open. To remove the PCB, you have to slightly bend the housing wall up while pulling the Lock and Release system forward at the same time. Pull the PCB out. PHOENIX CONTACT 44 / 45 ME-IO... 10.5 Taking off the Lock and Release system Figure 88 • Taking off the Lock and Release system Remove the spring and take off the orange Lock and Release system. Push the Lock and Release system so that the guide pins of the header are positioned in the center of the recesses of the system. 105787_en_04 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com 45 / 45