2203399

UCS Universal electronics housings Data sheet 107750_en_01 1 © PHOENIX CONTACT 2017-08-22 Description The UCS... universal electronics housings consist of two housing half-shells, which can be combined with side walls in two different heights. The housing half-shells are available in four sizes and several colors. – Four housing sizes: 125 x 87 mm 145 x 125 mm 195 x 145 mm 237 x 195 mm – Two housing heights: 47 mm or 67 mm – Colors: light gray (similar to RAL 7035) or deep black (similar to RAL 9005). The fastening elements are RAL 5018 (turquoise blue) the adhesive domes. The housing half-shells are also available with customer-specific adhesive domes. Complete housings are available for certain PCBs with a form factor (e.g., ETX, ITX, DTX, EBX, EPIC). Corner inlays with domes or adhesive domes are available for attaching the PCB. In addition to the above PCB format, further PCBs can be installed in the complete housings depending on the size. The template layouts for the adhesive domes are available for download with the products. Connection systems and display and operating elements can be installed in the housings. We would be glad to install the required openings for you. The housings have special corner inlays, to which a PCB can be attached. It is also possible to attach the PCBs with adhesive domes. The adhesive domes are attached to the housing half-shells. The PCB is screwed onto the adhesive domes. This allows several PCBs to be added to the housings. We can also provide you with templates for positioning A configurator is available for selecting the products at phoenixcontact.com, web code: #0512. You can use it to create your housing. You will then receive 3D data, order lists, and PCB layouts. Make sure you always use the latest documentation. It can be downloaded at phoenixcontact.net/products. This document is valid for the products listed in Section “Ordering data” from Page 4. UCS Table of contents 1 Description..................................................................................................................................1 2 Overview of UCS products..........................................................................................................3 3 Ordering data..............................................................................................................................4 4 Technical data ............................................................................................................................6 5 Housing dimensions ...................................................................................................................7 5.1 5.2 5.3 5.4 6 Outer and inner dimensions ...........................................................................................................................7 Space for printing ...........................................................................................................................................8 Space for cutouts ...........................................................................................................................................9 PCB dimensions...........................................................................................................................................10 Mounting the housing ...............................................................................................................11 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 107750_en_01 Mounting PCBs ............................................................................................................................................11 Screw on the housing ...................................................................................................................................11 Inserting a height adapter .............................................................................................................................12 Attaching adhesive domes ...........................................................................................................................12 Mounting the housing on a wall ....................................................................................................................13 Snapping on the stand..................................................................................................................................13 Mounting accessories ..................................................................................................................................14 Mounting the housing on a DIN rail...............................................................................................................14 PHOENIX CONTACT 2 / 14 UCS 2 Overview of UCS products 5 4 3 2 1 Figure 1 Overview Accessories are available for setting up the housing. 1 Stacking adapters for connecting housings of the same size 2 Corner guards, anti-slip Stand for upright housings, for the 47 mm version only 3 DIN rail adapter for the following housing sizes (instead of a side panel): 125 mm x 87 mm / 145 mm x 125 mm / 195 mm x 145 mm 4 Application example with prepared side panels for various connections 5 Wall bracket, special corner inlays with longitudinal hole for mounting on a wall Figure 2 107750_en_01 Housing example PHOENIX CONTACT 3 / 14 UCS 3 Ordering data A configurator is available for selecting the products at phoenixcontact.com, web code: #0512. You can use it to create your housing. You will then receive 3D data, order lists, and PCB layouts. UCS 125 x 87… 47 mm 67 mm UCS 145 x 125… 47 mm 67 mm UCS 195 x 145 47 mm 67 mm UCS 237 x 195… 47 mm 67 mm Complete housing With PCB mounting, flexible, suitable for the following form factors* With PCB mounting, fixed for maximum PCB dimensions Wall bracket Stand Corner guards Stacking adapters 1 Raspberry Pi ETX PC/104 Pico ITX EPIC Nano ITX Mini DTX Mini ITX EBX Raspberry Pi ETX PC/104 Pico ITX EPIC Nano ITX Mini DTX Mini ITX EBX 211.8 x 169.8 mm 169.8 x 120 mm 120 x 100 mm 100 x 62 mm 211.8 x 169.8 mm 169.8 x 120 mm 120 x 100 mm 100 x 62 mm UCS WM-B 7035 UCS WM-B 9005 UCS WM-B 5018 UCS PED 7035 UCS PED 9005 UCS PED 5018 UCS CP 7035 UCS CP 9005 UCS CP 5018 UCS CS 7035 UCS CS 9005 RAL 70351 2203328 2203331 2203332 2203334 2203332 2203334 2203332 2203334 2203336 2203338 2203336 2203338 2203341 2203344 2203341 2203344 2203341 2203344 RAL 90051 2203329 2203330 2203333 2203335 2203333 2203335 2203333 2203335 2203337 2203340 2203337 2203340 2203342 2203342 2203342 2203455 RAL 70351 2203345 2203345 2203345 2203457 2203453 2203454 2203447 2203450 2203443 2203445 RAL 90051 2203456 2203458 2203441 2203442 2203448 2203451 2203444 2203446 RAL 70351 RAL 90051 RAL 50181 RAL 70351 RAL 90051 RAL 50181 RAL 70351 RAL 90051 RAL 50181 RAL 70351 RAL 90051 2203718 2203719 2203391 2203392 2203393 2203394 2203346 2203347 2203348 2203720 2203721 2203718 2203718 2203718 2203718 2203719 2203719 2203719 2203719 2203391 2203391 2203391 2203391 2203392 2203392 2203393 2203393 2203394 2203394 2203346 2203346 2203346 2203346 2203347 2203347 2203347 2203347 2203348 2203348 2203348 2203348 2203720 2203720 2203720 2203720 2203721 2203721 2203721 2203721 2203718 2203718 2203718 2203719 2203719 2203719 2203391 2203391 2203391 2203392 2203393 2203394 2203346 2203346 2203346 2203347 2203347 2203347 2203348 2203348 2203348 2203720 2203720 2203720 2203721 2203721 2203721 Color similar to the specified RAL color 107750_en_01 PHOENIX CONTACT 4 / 14 UCS Housing size RAL 70351 RAL 90051 UCS HH... housing half-shells ...125-87... ...145-125... ...195-145... 2203349 2203350 Length Material Product 87 RAL 70351 PC UCS SW 87-F 7035 2203358 X 87 RAL 90051 PC UCS SW 87-F 9005 2203359 X 87 Aluminum UCS SW 87-F AL 2203360 X 125 RAL 70351 PC UCS SW 125-F 7035 2203364 X 125 RAL 90051 PC UCS SW 125-F 9005 2203365 X 125 Aluminum UCS SW 125-F AL 2203366 X 145 RAL 70351 PC UCS SW 145-F 7035 2203372 145 RAL 90051 PC UCS SW 145-F 9005 2203373 145 Aluminum UCS SW 145-F AL 2203374 195 RAL 70351 PC UCS SW 195-F 7035 2203378 RAL 90051 PC UCS SW 195-F 9005 2203379 195 195 Aluminum UCS SW 195-F AL 2203380 237 RAL 70351 PC UCS SW 237-F 7035 2203385 237 RAL 90051 PC UCS SW 237-F 9005 2203386 237 Aluminum UCS SW 237-F AL 2203387 Tall (67 mm) 87 RAL 70351 PC UCS SW 87-H 7035 2203361 X 87 RAL 90051 PC UCS SW 87-H 9005 2203362 X 87 Aluminum UCS SW 87-H AL 2203363 X 125 RAL 70351 PC UCS SW 125-H 7035 2203367 X 125 RAL 90051 PC UCS SW 125-H 9005 2203369 X 125 Aluminum UCS SW 125-H AL 2203370 X 145 RAL 70351 PC UCS SW 145-H 7035 2203375 145 RAL 90051 PC UCS SW 145-H 9005 2203376 145 Aluminum UCS SW 145-H AL 2203377 195 RAL 70351 PC UCS SW 195-H 7035 2203381 195 RAL 90051 PC UCS SW 195-H 9005 2203382 195 Aluminum UCS SW 195-H AL 2203383 237 RAL 70351 PC UCS SW 237-H 7035 2203388 237 RAL 90051 PC UCS SW 237-H 9005 2203389 237 Aluminum UCS SW 237-H AL 2203390 Height adapter, required in conjunction with tall side panels, four pieces incl. four longer screws RAL 70351 UCS HAC 7035 2203399 X RAL 90051 UCS HAC 9005 2203400 X Corner inlay, 4 pieces in PE bag RAL 70351 UCS CC 7035 2203395 X RAL 90051 UCS CC 9005 2203396 X RAL 50181 UCS CC 5018 2203398 X Corner inlay, with domes incl. four screws for PCB mounting, 4 pieces RAL 70351 UCS CCD 7035 2203479 X RAL 90051 UCS CCD 9005 2203477 X RAL 50181 UCS CCD 5018 2203404 X Screw set, for housing half-shells, 4 pieces Flat (47 mm) UCS SF 3,5X20 2203402 X Tall (67 mm) UCS SH 3,5X40 2203403 X Adhesive dome, incl. screws for PCB mounting, 4 pieces UCS GD 2203401 X 2203351 2203352 2203353 2203354 ...237-195... 2203356 2203357 Side panel Flat (47 mm) 1 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Color similar to the specified RAL color 107750_en_01 PHOENIX CONTACT 5 / 14 UCS 4 Technical data Housing design Insulation material Flammability rating UL 94 Colors PC (polycarbonate) V0 Similar to RAL 7035, light gray Similar to RAL 9005, deep black Similar to RAL 5018, turquoise blue Temperature range Temperature range when attaching the adhesive domes Tool for screwing the PCBs into the housing Power dissipation Customer-specific colors possible -40°C … +85°C +18°C ... +25°C Torque screwdriver with T7 bit UCS 125-87-F... 9W UCS 145-125-F... 11 W UCS 195-145-F... 20 W UCS 237-195-F... PCB surface, maximum Degree of protection according to DIN EN 60259 Recommended screws for wall fastening 107750_en_01 30 W See “PCB dimensions” on page 10 IP40 S5 dowel, ø 4.0 PHOENIX CONTACT 6 / 14 UCS 5 Housing dimensions 5.1 Outer and inner dimensions i h B-B f g A-A B B A Figure 3 107750_en_01 a c Housing dimensions Outer dimensions a 125 mm 125 mm 145 mm 145 mm 195 mm 195 mm 237 mm 237 mm e d b A b 87 mm 87 mm 125 mm 125 mm 145 mm 145 mm 195 mm 195 mm c 47 mm 67 mm 47 mm 67 mm 47 mm 67 mm 47 mm 67 mm Inner dimensions, narrow side d e 62.7 mm ≤ 57 mm 62.7 mm ≤ 57 mm 100.7 mm ≤ 95 mm 100.7 mm ≤ 95 mm 120.7 mm ≤ 115 mm 120.7 mm ≤ 115 mm 170.7 mm ≤ 163.2 mm 170.7 mm ≤ 163.2 mm Inner dimensions, wide side f g ≤ 95 mm 100.7 mm ≤ 95 mm 100.7 mm ≤ 115 mm 120.7 mm ≤ 115 mm 120.7 mm ≤ 165 mm 81.65 mm ≤ 165 mm 81.65 mm ≤ 205 mm 212.7 mm ≤ 205 mm 212.7 mm Inner dimensions, height h i 31 mm 10 mm 51 mm 10 mm 31 mm 10 mm 51 mm 10 mm 31 mm 10 mm 51 mm 10 mm 31 mm 10 mm 51 mm 10 mm PHOENIX CONTACT 7 / 14 UCS 5.2 Space for printing a f c b d e Figure 4 Maximum space for printing The specified space is available for printing. Outer dimensions Top 125 mm 125 mm 145 mm 145 mm 195 mm 195 mm 237 mm 237 mm 87 mm 87 mm 125 mm 125 mm 145 mm 145 mm 195 mm 195 mm 107750_en_01 47 mm 67 mm 47 mm 67 mm 47 mm 67 mm 47 mm 67 mm a 94.8 mm 94.8 mm 114.8 mm 114.8 mm 164.8 mm 164.8 mm 206.8 mm 206.8 mm b 56.8 mm 56.8 mm 94.8 mm 94.8 mm 114.8 mm 114.8 mm 164.8 mm 164.8 mm Space for printing Narrow side c d 53.3 mm 31.1 mm 53.3 mm 50.6 mm 91.3 mm 31.1 mm 91.3 mm 50.6 mm 111.3 mm 31.1 mm 111.3 mm 50.6 mm 161.3 mm 31.1 mm 161.3 mm 50.6 mm Wide side e f 91.3 mm 31.1 mm 91.3 mm 50.6 mm 111.3 mm 31.1 mm 111.3 mm 50.6 mm 161.3 mm 31.1 mm 161.3 mm 50.6 mm 202.4 mm 31.1 mm 202.4 mm 50.6 mm PHOENIX CONTACT 8 / 14 UCS 5.3 Space for cutouts c a c e f b d b b d d a f e c a Figure 5 Maximum space for cutouts In order to absorb the forces produced during milling, segments must be provided for cutouts. By significantly reducHousing side dimensions 87 mm 125 mm 145 mm 195 mm 237 mm 87 mm 125 mm 145 mm 195 mm 237 mm 47 mm 47 mm 47 mm 47 mm 47 mm 67 mm 67 mm 67 mm 67 mm 67 mm 107750_en_01 Space for recesses a 44 mm 82 mm 102 mm 152 mm 194 mm 38 mm 76 mm 96 mm 146 mm 188 mm b 31.1 mm 31.1 mm 31.1 mm 31.1 mm 31.1 mm 39.4 mm 39.4 mm 39.4 mm 39.4 mm 39.4 mm ing the cutout length, the outer and middle segments can be made thinner. Minimum width of outer segment c 7 mm 7 mm 7 mm 7 mm 7 mm 10 mm 10 mm 10 mm 10 mm 10 mm d 4.2 mm 4.2 mm 4.2 mm 4.2 mm 4.2 mm 10 mm 10 mm 10 mm 10 mm 10 mm Maximum length of cutout e – – 70 mm 73.5 mm 70 mm – – 70 mm 70 mm 70 mm Minimum width of middle segment f – – 5 mm 5 mm 5 mm – – 10 mm 10 mm 10 mm Number of middle segments PHOENIX CONTACT – – 1 1 2 – – 1 1 2 9 / 14 UCS 5.4 PCB dimensions b a Figure 6 Maximum assembly area a 4,45 b d 4,45 c Ø3,2 Ø6 Figure 7 Maximum PCB dimensions For housing 125 145 195 237 87 125 145 195 Maximum assembly area a b 100 62 120 100 170 120 212 170 Distance between fixing holes c d 91.6 53.6 111.6 91.6 161.6 111.6 203.6 161.6 PCB thickness 0.8 mm ... 3 mm 0.8 mm ... 3 mm 0.8 mm ... 3 mm 0.8 mm ... 3 mm Keep-out zone, no components at these positions 107750_en_01 PHOENIX CONTACT 10 / 14 UCS 6 Mounting the housing 6.1 Mounting PCBs 6.2 Screw on the housing Use the self-tapping T10 Torx screws provided to attach the housing. We recommend a torque screwdriver with a T10 bit (500 rpm). The screws are designed in such a way that they cannot be lost when the cover is released. NOTE: The housing can be opened a maximum of 10 times. • Figure 8 • • • Screw down the upper housing half-shell with 1.2 Nm ... 1.4 Nm. Mounting the housing (with UCS CCD...) Insert the four corner inlays into the lower part of the housing half-shells. – Corner inlay with domes for PCB mounting (UCS CCD...) – Corner inlay without domes for PCB mounting (UCS CC...) Insert the side panels and the PCBs. The sequence depends on how the connections are routed outwards. The inside of the side panels is marked with “Inside”. Screw the PCBs into the UCS CCD... corner inlays or the UCS GD adhesive domes with 0.4 Nm ... 0.5 Nm. Only use the T7 Torx screws provided for this. We recommend a torque screwdriver with a T7 bit (500 rpm). 107750_en_01 PHOENIX CONTACT 11 / 14 UCS 6.3 Inserting a height adapter 6.4 Attaching adhesive domes Figure 10 • • Figure 9 • UCS GD adhesive dome with adhesive template Make sure that the surface of the housing is clean, dry, and free from grease. Temperature range: +18°C ... +25°C Attach the UCS GD adhesive domes to the housing half-shell using the appropriate template. – Pressing force: 60 N – Pressing time: 3 s We can produce adhesive templates for you on request. Adhesive templates for PCBs with form factor can be found at phoenixcontact.net/products. UCS HAC... height adapter When using tall housings, insert the UCS HAC height adapter in the correct direction. The pins must point upwards. 107750_en_01 PHOENIX CONTACT 12 / 14 UCS 6.5 Mounting the housing on a wall The UCS WM-B... wall bracket is available for wall mounting Figure 11 • 6.6 Snapping on the stand The UCS PED... stand is available for the secure attachment of the flat housing (47 mm) UCS WM-B... wall bracket Replace the corner inlays with corner inlays with longitudinal holes. Recommended screws for wall fastening: S5 dowel, ø 4.0 • UCS PED... stand Snap the stand into the screw holes in the housing. b a Figure 13 Figure 12 UCS WM-B... wall bracket, drilling diagram For housing 125 145 195 237 87 125 145 195 107750_en_01 Drill hole spacing a b 135 97 155 135 205 155 247 205 PHOENIX CONTACT 13 / 14 UCS 6.7 Mounting accessories Stacking adapters You can connect two housings using the UCS CS... stacking adapter. Figure 14 • Mounting the UCS CS... stacking adapter Snap the stacking adapter into the screw holes in the housing. Corner guards UCS CP... corner guards are available for protecting the housing against impacts and providing an anti-slip function. Figure 15 • Mounting the UCS CP... corner guards Snap the corner guards into the screw holes in the housing. 107750_en_01 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com 14 / 14