2320542

QUINT-PS/24DC/24DC/ 5/CO DC/DC converter with SFB technology, dip-coated, primary-switched, input: 24 V DC, output: 24 V DC, output current: 5 A Data sheet 105537_en_01 1 © PHOENIX CONTACT 2014-02-13 Description QUINT DC/DC converter – superior system availability from SFB technology Compact DC/DC converters from the new QUINT POWER generation maximize your system availability. With SFB technology (Selective Fuse Breaking Technology), 6-fold nominal current for 12 ms, it is possible to trigger even standard circuit breakers reliably and quickly. Faulty current paths are switched off selectively, the fault is located, and important system parts remain in operation. Comprehensive diagnostics are provided through constant monitoring of the input voltage, output voltage and output current. Preventive function monitoring visualizes critical operating states and indicates them to the controller before errors can occur. The application fields for DC/DC converters are numerous – Changing the voltage level – Refreshing the output voltage for constant voltage at the end of long cables – Setup of independent supply systems by electrical isolation Features – – – – – – – Wide-range voltage input Galvanic isolation Reverse polarity protection Preventive function monitoring Reliable starting of difficult loads with POWER BOOST static power reserve Fast tripping of standard circuit breakers with dynamic SFB technology power reserve High MTBF > 890,000 h (40°C) Flexible use – – – Dip coating enables use in oxidizing and sulfidizing atmospheres with humidities of up to 100 % Adjustable output voltage Can be used in Class I, Division 2, Groups A, B, C, D (Hazardous Location) ANSI-ISA 12.12 Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products. QUINT-PS/24DC/24DC/ 5/CO 2 Table of contents 1 Description .............................................................................................................................. 1 2 Table of contents ..................................................................................................................... 2 3 Ordering data .......................................................................................................................... 3 4 Technical data ......................................................................................................................... 4 5 Safety regulations and installation notes.................................................................................. 8 6 Basic circuit diagram ............................................................................................................... 9 7 Structure.................................................................................................................................. 9 8 Installation ............................................................................................................................... 9 9 Dimensions and mounting positions ...................................................................................... 10 10 Mounting on DIN rails ............................................................................................................ 11 10.1 Normal mounting position .................................................................................................... 11 10.2 Rotated mounting position (270° Y-axis) .................................................................................. 11 11 Input ...................................................................................................................................... 11 11.1 Protection of the primary side ............................................................................................... 11 12 Output.................................................................................................................................... 12 12.1 Protecting the secondary side ............................................................................................... 12 13 Output characteristic curve.................................................................................................... 12 14 SFB technology ..................................................................................................................... 13 14.1 Circuit breaker tripping characteristics .................................................................................... 13 14.2 Installation notes ............................................................................................................... 13 14.3 Deactivating SFB technology ................................................................................................ 13 14.4 SFB configuration .............................................................................................................. 14 15 Signaling................................................................................................................................ 15 15.1 Active switching output “DC OK” ............................................................................................ 15 15.2 Active switching output “I  19.2 V” .................................................................................... 16 16 Derating................................................................................................................................. 16 16.1 Temperature-dependent derating .......................................................................................... 16 16.2 Voltage-dependent derating ................................................................................................. 16 16.3 Position-dependent derating ................................................................................................. 17 17 Operating modes ................................................................................................................... 20 17.1 Series operation ................................................................................................................ 20 17.2 Parallel operation ............................................................................................................... 20 17.3 Redundant operation .......................................................................................................... 20 17.4 Increasing power ............................................................................................................... 21 105537_en_01 PHOENIX CONTACT 2 QUINT-PS/24DC/24DC/ 5/CO 3 Ordering data Description Type Order No. Pcs. / Pkt. Primary-switched QUINT DC/DC converter for DIN rail mounting, input: 24 V DC, output: 24 V DC/5 A, dip-coated PCB, with integrated SFB (selective fuse breaking) technology, including mounted universal DIN rail adapter UTA 107/30 QUINT-PS/24DC/24DC/ 5/CO 2320542 1 Accessories Type Order No. Pcs. / Pkt. Primary-switched QUINT power supply for DIN rail mounting, input: 1phase, output: 24 V DC/10 A, with integrated SFB (selective fuse breaking) technology, including mounted universal DIN rail adapter UTA 107 QUINT-PS/ 1AC/24DC/10 2866763 1 Primary-switched QUINT power supply for DIN rail mounting, input: 1QUINT-PS/ 1AC/24DC/10/CO phase, output: 24 V DC/10 A, dip-coated PCB, with integrated SFB (selective fuse breaking) technology, including mounted universal DIN rail adapter UTA 107 2320911 1 Primary-switched QUINT power supply for DIN rail mounting, input: 3phase, output: 24 V DC/10 A, with integrated SFB (selective fuse breaking) technology, including mounted universal DIN rail adapter UTA 107 QUINT-PS/ 3AC/24DC/10 2866705 1 Active QUINT redundancy module for DIN rail mounting with integrated SFB (selective fuse breaking) technology and monitoring functions, input: 24 V DC, output: 24 V DC/2 x 10 A or 1 x 20 A, including mounted universal DIN rail adapter UTA 107/30 QUINT-ORING/24DC/2X10/1X20 2320173 1 Universal DIN rail adapter UTA 107/30 2320089 25 1 Universal wall adapter UWA 182/52 2938235 Assembly adapter for QUINT-PS... power supply on S7-300 rail QUINT-PS-ADAPTERS7/1 2938196 1 Thermomagnetic device circuit breaker, 1-pos., tripping characteristic SFB, 1 PDT contact, plug for base element. CB TM1 1A SFB P 2800836 1 Thermomagnetic device circuit breaker, 1-pos., tripping characteristic SFB, 1 PDT contact, plug for base element. CB TM1 2A SFB P 2800837 1 Thermomagnetic device circuit breaker, 1-pos., tripping characteristic SFB, 1 PDT contact, plug for base element. CB TM1 12A SFB P 2800844 1 Thermomagnetic device circuit breaker, 1-pos., tripping characteristic SFB, 1 PDT contact, plug for base element. CB TM1 16A SFB P 2800845 1 Our range of accessories is being continually extended, our current range can be found in the download area. 105537_en_01 PHOENIX CONTACT 3 QUINT-PS/24DC/24DC/ 5/CO 4 Technical data Input data Nominal input voltage 24 V DC Input voltage range 18 V DC ... 32 V DC Extended input voltage range in operation 14 V DC ... 18 V DC (Derating) Current consumption 7 A (24 V, IBOOST) Inrush current limitation < 15 A (typical) I2t < 0.5 A2s Power failure bypass > 10 ms (24 V DC) Protective circuit Transient surge protection Varistor Protection against polarity reversal Yes , ≤ 30 V DC Input fuse, integrated 15 A (internal (device protection)) Output data Nominal output voltage 24 V DC ±1% Setting range of the output voltage 18 V DC ... 29.5 V DC (> 24 V constant capacity) Output current 5 A (-25 °C ... 60 °C) 6.25 A (with POWER BOOST, -25°C ... 40°C permanently, UOUT = 24 V DC) 30 A (SFB technology, 12 ms) Magnetic fuse tripping B2 / B4 / C2 Current limitation Approximately 7.2 A Max. capacitive load Unlimited Control deviation < 1 % (change in load, static 10 % ... 90 %) < 2 % (change in load, dynamic 10 % ... 90 %) < 0.1 % (change in input voltage ±10 %) Efficiency > 92 % Ascent time < 2 ms (UOUT (10 % ... 90 %)) Residual ripple < 20 mVPP Peak switching voltages < 10 mVPP (20 MHz) Connection in parallel Yes, for redundancy and increased capacity Connection in series Yes , 2 (Devices) Protection against surge voltage on the output < 35 V DC Resistance to reverse feed 35 V DC Power consumption Maximum power dissipation NO-Load 2.4 W Power loss nominal load max. 11.4 W Status and diagnostic indicator DC OK active Active switching output UOUT > 0.9 x UN: High signal Voltage 18 V DC ... 24 V DC Current < 20 mA (short-circuit resistant) Status display "DC OK" LED green Status and diagnostic indicator POWER BOOST, active Active switching output IOUT < IN: High signal Voltage 18 V DC ... 24 V DC Current < 20 mA (short-circuit resistant) Status display "BOOST" LED yellow/IOUT > IN : LED on 105537_en_01 PHOENIX CONTACT 4 QUINT-PS/24DC/24DC/ 5/CO Status and diagnostic indicator UIN OK, active Active switching output UIN > 19.2 V: High signal Voltage 18 V DC ... 24 V DC Current < 20 mA (short-circuit resistant) Status display LED "UIN < 19.2 V" yellow/UIN < 19.2 V DC: LED on General data Insulation voltage input/output 1.5 kV (type test) 1 kV (routine test) MTBF > 890000 h (According to EN 29500) Normal mounting position horizontal DIN rail NS 35, EN 60715 Dimensions W/H/D (normal mounting position/delivered condition) 32 mm / 130 mm / 125 mm Dimensions W / H / D (X-axis rotated 270°) 122 mm / 130 mm / 35 mm Weight 0.7 kg Housing Degree of protection IP20 Type of housing Aluminum (AlMg3) Hood version Galvanized sheet steel, free from chrome (VI) Input connection data Connection method Pluggable screw connection Conductor cross section, solid 0.2 mm² ... 2.5 mm² Conductor cross section, stranded 0.2 mm² ... 2.5 mm² Conductor cross section AWG/kcmil 24 ... 12 Stripping length 8 mm Screw thread M3 Tightening torque 0.5 Nm ... 0.6 Nm Connection data, output/signals Connection method Pluggable screw connection Conductor cross section, solid 0.2 mm² ... 2.5 mm² Conductor cross section, stranded 0.2 mm² ... 2.5 mm² Conductor cross section AWG/kcmil 24 ... 12 Stripping length 7 mm Screw thread M3 Tightening torque 0.5 Nm ... 0.6 Nm Ambient conditions Protection class III Ambient temperature (operation) -25 °C ... 70 °C (> 60 °C derating) Ambient temperature (start-up type tested) -40 °C Ambient temperature (storage/transport) -40 °C ... 85 °C Max. permissible relative humidity (operation) 100 % (at 25 °C, non-condensing) Vibration (operation) < 15 Hz, amplitude ±2.5 mm (according to IEC 60068-2-6) 15 Hz ... 150 Hz, 2.3g, 90 min. Shock 30 g in each direction, according to IEC 60068-2-27 Pollution degree in acc. with EN 50178 2 Climatic class 3K3 (in acc. with EN 60721) 105537_en_01 PHOENIX CONTACT 5 QUINT-PS/24DC/24DC/ 5/CO Standards Electrical Equipment for Machinery EN 60204-1 Electrical safety (of information technology equipment - Safety - Part 1) EN 60950-1/VDE 0805 (SELV) Electronic equipment for use in electrical power installations EN 50178/VDE 0160 (PELV) SELV EN 60950-1 (SELV) EN 60204-1 (PELV) Safe isolation / protection against electric shock DIN VDE 0100-410 Approvals ATEX  II 3 G Ex nA IIC T4 Gc IECEx Ex nA IIC T4 Gc UL approvals UL applied for Shipbuilding Germanischer Lloyd (EMC 1) 105537_en_01 PHOENIX CONTACT 6 QUINT-PS/24DC/24DC/ 5/CO Conformance with EMC Directive 2004/108/EC Noise immunity according to EN 61000-6-2 EN 61000-6-2 requirement Tested Electrostatic discharge EN 61000-4-2 Housing contact discharge 4 kV (Test intensity 2) Housing air discharge 8 kV (Test intensity 3) Comments Criterion B 8 kV (Test intensity 4) 15 kV (Test intensity 4) Criterion A Electromagnetic HF field EN 61000-4-3 Frequency range 80 MHz ... 1 GHz Test field strength 10 V/m Frequency range 1.4 GHz ... 2 GHz Test field strength 3 V/m Frequency range 2 GHz ... 2.7 GHz Test field strength 1 V/m Comments Criterion A 80 MHz ... 1 GHz 10 V/m 1 GHz ... 2 GHz 10 V/m 2 GHz ... 3 GHz 10 V/m Criterion A Fast transients (burst) EN 61000-4-4 Input 2 kV (Test intensity 3 - asymmetrical) 2 kV (Test intensity 3 - asymmetrical) Output 2 kV (Test intensity 3 - asymmetrical) 2 kV (Test intensity 3 - asymmetrical) Signal 1 kV (Test intensity 3 - asymmetrical) Comments Criterion B 2 kV (Test intensity 4 - asymmetrical) Criterion A Surge current loads (surge) EN 61000-4-5 Input 0.5 kV (Test intensity 1 - symmetrical) 1 kV (Test intensity 2 - symmetrical) 0.5 kV (Test intensity 1 - asymmetrical) 2 kV (Test intensity 3 - asymmetrical) Output 0.5 kV (Test intensity 1 - symmetrical) 1 kV (Test intensity 2 - symmetrical) 0.5 kV (Test intensity 1 - asymmetrical) 2 kV (Test intensity 3 - asymmetrical) Signal 1 kV (Test intensity 2 - asymmetrical) Comments Criterion B 1 kV (Test intensity 2 - asymmetrical) Criterion A Conducted interference EN 61000-4-6 Input/Output/Signal asymmetrical Frequency range 0.15 MHz ... 80 MHz Voltage 10 V (Test intensity 3) Comments Criterion A asymmetrical 0.15 MHz ... 80 MHz 10 V (Test intensity 3) Criterion A Emitted interference in acc. with EN 61000-6-3 Radio interference voltage in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry and residential Emitted radio interference in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry and residential All technical specifications are nominal and refer to a room temperature of 25 °C and 70% relative humidity at 100 m above sea level. Current approvals/permissions for the product can be found in the download area under phoenixcontact.net/ products. 105537_en_01 PHOENIX CONTACT 7 QUINT-PS/24DC/24DC/ 5/CO 5 Safety regulations and installation notes Before startup please ensure: – Only qualified specialist personnel may install, start up, and operate the device. – Observe the national safety and accident prevention regulations. EXPLOSION HAZARD! Only remove equipment when it is disconnected and not in the potentially explosive area. DANGER Never carry out work on live parts! The housing can become very hot, depending on the ambient temperature and load! NOTE: Danger if used improperly – The device is a built-in device. – The IP20 degree of protection (IEC 60529/EN 60529) of the device is intended for use in a clean and dry environment. Do not subject the device to any load that exceeds the described limits. – Do not subject the device to mechanical and/or thermal loads that exceed the specified limits. – Installation and startup may only be carried out by qualified personnel. The relevant country-specific regulations must be observed. – It is not permissible to open or modify the device. Do not repair the device yourself but replace it with an equivalent device. Repairs may only be carried out by the manufacturer. The manufacturer is not liable for damage resulting from violation. CAUTION: Before startup please ensure: – Connection must be performed by specialist personnel and protection against electric shock ensured. – It must be possible to switch off the device outside the power supply according to the regulations in EN 60950-1 (e.g., by line protection on the primary side). – All feed lines are sufficiently protected and dimensioned! – All output lines are dimensioned according to the maximum output current of the device or separately protected! – Sufficient convection is guaranteed! 105537_en_01 PHOENIX CONTACT 8 QUINT-PS/24DC/24DC/ 5/CO 6 Basic circuit diagram 8 Installation UIN>19,2V DC OK I .2V IN Figure 1 Structure QUINT POWER 7 DC OK Basic circuit diagram 10 7 ON IN - 5 3 4 1 Figure 2 1 2 3 4 5 6 7 8 9 10 11 12 - DC OK 4V - Ι< ΙN + Bo U IN Figure 3 ut + 12 OK V 19.2 V, active switching output I < IIN, active switching output DC OK, active switching output SFB switch (left: SFB activated, right: SFB deactivated) Strain relief for connecting cables DIN rail adapter 105537_en_01 - ! 4V Convection V Inp V C2 ,2 V + Bo os t DC OK Inp 9 8 - Ι< ΙN – To enable sufficient convection, we recommend a minimum vertical spacing of 50 mm from other devices. Lateral spacing of 5 mm, or 15 mm for active components, must be observed in order to ensure correct device function of the DC/ DC converter. The housing can become very hot depending on the ambient temperature and load of the DC/DC converter. The DC/DC converter can be snapped onto all DIN rails according to EN 60715 and should be mounted in the normal mounting position (connection terminal blocks on top and bottom). PHOENIX CONTACT 9 QUINT-PS/24DC/24DC/ 5/CO 9 Dimensions and mounting positions 5 5 122 115 50 32 Output DC 24V 5A DCIN> 19.2V - DC OK - Ι< ΙN + + 130 QUINT POWER 230 Boost DC OK 18-29.5 V UIN ut D .2V C2 - Pull back the snap-on catch using a screwdriver and detach the DC/DC converter from the bottom edge of the DIN rail. U IN 19 DC OK Ι< ΙN 4V - + 5A + Bo QUINT POWER os DC t OK 18 -29 .5 U IN Inp ut + V .2V IN DC OK - Ι< ΙN 5A - + + Bo The DC/DC converter works with the POWER BOOST power reserve as shown in the U/I characteristic curve in the figure. At ambient temperatures < 40°C, IBOOST is permanently available. It is also available at higher temperatures for a few minutes. In the event of a secondary-side short circuit or overload, the output current is limited to IBOOST. In this case, the DC/DC converter does not switch off but supplies output current continuously. The secondary voltage is then reduced until the short circuit is eliminated. The U/I characteristic curve with the POWER BOOST power reserve ensures that high inrush currents of capacitive loads in the primary circuit can be supplied reliably. -29 .5 U IN ut + 12.1 t OK 18 Inp Figure 7 UOUT [V] QUINT POWER os DC Output characteristic curve V IN 19.2 V DC UIN < 19.2 V DC "UIN < 19.2 V" LED, yellow OFF Lit Active switching output "UIN > 19.2 V" high low Meaning UIN OK UIN low 105537_en_01 Active switching output “I