IB IL 24 PWR IN/R-XC-PAC
Inline power/boost terminal
version for extreme conditions,
24 V DC, without fuse
Data sheet
8499_en_01
1
© PHOENIX CONTACT 2014-12-17
Description
The terminal is designed for use within an Inline station.
If the maximum load of the bus coupler for the communications power (UL) or the supply voltage for the analog terminals (UANA) is reached, this terminal can be used to provide
these voltages again.
To this end, a 24 V DC voltage (U24V) is applied to the terminal from which the communications power (UL) and the supply voltage for the analog terminals (UANA) is generated.
The terminal also allows the 24 V DC main voltage (UM) and
the 24 V DC segment voltage (US) to be supplied.
Thanks to special engineering measures and tests, the terminal can be used under extreme ambient conditions.
Features
–
–
–
–
–
Supply of all 24 V voltages required for the low-level signal of an Inline station
Diagnostic indicators
Can be used under extreme ambient conditions
Extended temperature range of -40°C ... +70°C
(see “Tested successfully: use under extreme ambient
conditions”)
Painted PCBs
This data sheet is only valid in association with the IL SYS INST UM E user manual.
Make sure you always use the latest documentation.
It can be downloaded from the product at phoenixcontact.net/products.
IB IL 24 PWR IN/R-XC-PAC
2
Table of contents
1
Description .............................................................................................................................. 1
2
Table of contents ..................................................................................................................... 2
3
Ordering data .......................................................................................................................... 3
4
Technical data ......................................................................................................................... 3
5
Electrical isolation/isolation of the voltage areas...................................................................... 5
6
Tested successfully: Use under extreme ambient conditions .................................................. 6
7
Internal circuit diagram ............................................................................................................ 7
8
Terminal point assignment....................................................................................................... 8
9
Local diagnostic indicators ...................................................................................................... 9
10
Connection example................................................................................................................ 9
8499_en_01
PHOENIX CONTACT
2
IB IL 24 PWR IN/R-XC-PAC
3
Ordering data
Description
Type
Order No.
Pcs. / Pkt.
Inline power terminal or boost terminal, version for extreme conditions,
complete with accessories (connector connector and labeling field), 24 V
DC, without fuse
IB IL 24 PWR IN/R-XC-PAC
2701298
1
Accessories
Type
Order No.
Pcs. / Pkt.
Connector set, for power terminal block, copper, colored identification.
(Connector/Adapter)
IB IL PWR IN/R-PLSET
2860620
1
10
Labeling field, width: 12.2 mm (Marking)
IB IL FIELD 2
2727501
Labeling field, width: 48.8 mm (Marking)
IB IL FIELD 8
2727515
10
Insert strip, Sheet, white, unlabeled, can be labeled with: Office printing
systems, Plotter: Laser printer, Mounting type: Insert, Lettering field: 62 x
10 mm (Marking)
ESL 62X10
0809492
1
Documentation
Type
Order No.
Pcs. / Pkt.
User manual, English, Automation terminals of the Inline product range
IL SYS INST UM E
-
-
4
Technical data
Dimensions (nominal sizes in mm)
140,5
71,5
119,8
Width
48.8 mm
Height
119.8 mm
Depth
71.5 mm
General data
Color
green
Weight
192 g (with connectors)
Mounting type
DIN rail
Ambient temperature (operation)
-25 °C ... 55 °C
Ambient temperature (operation)
-40 °C ... 70 °C (See “Tested successfully: use under extreme ambient conditions” in the data sheet.)
Ambient temperature (storage/transport)
-40 °C ... 85 °C
Permissible humidity (operation)
10 % ... 95 % (according to DIN EN 61131-2)
Permissible humidity (storage/transport)
10 % ... 95 % (according to DIN EN 61131-2)
Air pressure (operation)
70 kPa ... 106 kPa (up to 3000 m above sea level)
8499_en_01
PHOENIX CONTACT
3
IB IL 24 PWR IN/R-XC-PAC
General data
Air pressure (storage/transport)
70 kPa ... 106 kPa (up to 3000 m above sea level)
Degree of protection
IP20
Protection class
III, IEC 61140, EN 61140, VDE 0140-1
Connection data
Designation
Inline connector
Connection method
Spring-cage connection
Conductor cross section solid / stranded
0.08 mm² ... 1.5 mm² / 0.08 mm² ... 1.5 mm²
Conductor cross section [AWG]
28 ... 16
Stripping length
8 mm
Connection data for UL approvals
Designation
Inline connector
Connection method
Spring-cage connection
Conductor cross section solid / stranded
0.2 mm² ... 1.5 mm² / 0.2 mm² ... 1.5 mm²
Conductor cross section [AWG]
24 ... 16
Stripping length
8 mm
Interface Inline local bus
Connection method
Inline data jumper
Transmission speed
500 kBit/s / 2 MBit/s (Can be used in Inline stations with these transmission
speeds)
Power consumption
NOTE: Electronics may be damaged when overloaded
Provide external fuses for each 24 V area.
The power supply unit must be able to supply four times the nominal current of the external fuse, to ensure that it blows in the event of an error.
When supply voltages UM/US are supplied separately from the supply voltage U24V, they are electrically isolated from one another. This is only
ensured if two separate power supply units are used.
24 V supply (U24V) for generating UL and UANA
24 V DC
Supply voltage range U24V
19.2 V DC ... 30 V DC (including all tolerances, including ripple)
Current consumption
min. 12 mA DC (from U24V, at nominal voltage)
max. 1.25 A DC (from U24V, at nominal voltage; consisting of: 0.75 A DC for the
communications power and 0.5 A DC for the analog voltage supply)
Main circuit supply UM
24 V DC
Supply voltage range UM
19.2 V DC ... 30 V DC (including all tolerances, including ripple)
Power supply at UM
max. 8 A (Sum of UM + US)
Segment supply voltage US
24 V DC
Supply voltage range US
19.2 V DC ... 30 V DC (including all tolerances, including ripple)
Power supply at US
max. 8 A DC (Sum of UM + US)
Communications power UL
7.5 V DC ±5 % (via voltage jumper)
Power supply at UL
max. 2 A DC
I/O supply voltage UANA
24 V DC
Supply voltage range UANA
19.2 V DC ... 30 V DC (including all tolerances, including ripple)
Power supply at UANA
max. 0.5 A DC
Power loss
Power loss
8499_en_01
max. 2.55 W (entire device)
PHOENIX CONTACT
4
IB IL 24 PWR IN/R-XC-PAC
Configuration and parameter data in a PROFIBUS system
Required parameter data
0 Byte
Need for configuration data
0 Byte
Electrical isolation/isolation of the voltage areas
Test section
Test voltage
7.5 V logics supply, 24 V analog supply/functional earth ground
500 V AC , 50 Hz , 1 min
7.5 V logics supply, 24 V analog supply, 24 V main supply, 24 V segment
supply
500 V AC , 50 Hz , 1 min
24 V main supply, 24 V segment supply / functional earth ground
500 V AC , 50 Hz , 1 min
Error messages to the higher level control or computer system
None
Protective circuit
Surge protection (segment supply, main supply, 24 V supply)
Input protective diodes (can be destroyed by permanent overload)
Pulse loads up to 1500 W are short circuited by the input protective diode.
Polarity reversal (segment supply/main supply)
Parallel diodes for protection against polarity reversal; in the event of an error the
high current flowing through the diodes causes the fuse connected upstream to
blow.
Polarity reversal (24 V supply)
Serial diode in the lead path of the power supply unit; in the event of an error only
a low current flows. In the event of an error, no fuse trips within the external power
supply unit.
If you want to protect the 24 V supply, use a 2 A medium-blow fuse.
Approvals
For the latest approvals, please visit phoenixcontact.net/products.
5
Electrical isolation/isolation of the voltage areas
Common potentials
When providing the 24 V supply for generating UL and UANA Main and segment supply have the same potential. From the
separately from the 24 V main supply/24 V segment supply power terminal onwards, common ground is led through the
potential jumper to the devices as reference ground GND.
24 V supply for generating UL and UANA, 24 V analog supply
UANA, and 7.5 V communications power UL have the same
potential. From the bus coupler onwards, common ground is
led through the potential jumper to the devices as the reference ground "Logical GND" (UL-).
When providing the 24 V supply for generating UL and UANA Main supply, segment supply, 24 V analog supply, and 7.5 V
by jumpering the 24 V main supply/24 V segment supply
communications power have the same potential. From the
power terminal onwards, common ground is led through the
potential jumper to the devices as the reference ground "Logical GND" (UL-) for the communications power and analog
supply and separately as reference ground GND for the supply and segment level.
Separate potentials
When providing the 24 V supply for generating UL and UANA The 24 V supply for generating UL and UANA is physically and
separately from the 24 V main supply/24 V segment supply therefore electrically
isolated from the main supply and the segment supply.
When providing the 24 V supply for generating UL and UANA None
by jumpering the 24 V main supply/24 V segment supply
8499_en_01
PHOENIX CONTACT
5
IB IL 24 PWR IN/R-XC-PAC
6
Tested successfully: Use under
extreme ambient conditions
The terminal has been tested successfully over 250 temperature change cycles in accordance with IEC 61131-2 in the
range from -40°C to +70°C.
The following conditions were observed:
– The Inline devices for all connecting cables were connected with a minimum conductor cross section of
0.5 mm²
– The Inline station was assembled on a wall-mounted
horizontal DIN rail
– Fans were used to ensure continuous movement of air
in the control cabinet
– The Inline station was not exposed to vibration or shock
– The Inline station was operated with a maximum of
24.5 V (ensured by using regulated power supply units)
3 h + 30 min
t1
Tmax + 2 K
(3 + 0,6) K/min
Tmin + 3 K
3 h + 30 min
t1
1
Figure 1
Temperature change cycle
Temperature in the control cabinet/ambient
temperature
Cycle
WARNING:
The terminal is not approved for use in potentially explosive areas.
The terminal is not approved for use in safety
technology.
8499_en_01
PHOENIX CONTACT
6
IB IL 24 PWR IN/R-XC-PAC
7
Internal circuit diagram
Local bus
UL+
UANA
ULUL
US
UM
5V
7,5 V
7,5 V
24 V
+24 V (US)
1
Figure 2
+24 V (UM)
Internal wiring of the terminal points
Key:
LED
Electrically isolated area
Power supply unit
Diode
1
Reference potential GND (24 V supply)
Explanation for other used symbols has been
provided in the IL SYS INST UM E user manual.
8499_en_01
PHOENIX CONTACT
7
IB IL 24 PWR IN/R-XC-PAC
8
Terminal point assignment
Figure 3
1.1
1.1 2.1
2.1
1.2
1.2 2.2
2.2
1.3
1.3 2.3
2.3
1.4
1.4 2.4
2.4
Terminal point assignment
Terminal point
Connector 1
Connector 2
Connector 3
1.1 / 2.1
1.2 / 2.2
1.3 / 2.3
1.4 / 2.4
Connector 4
1.1 / 2.1
1.2 / 2.2
1.3 / 2.3
1.4 / 2.4
Designation
Assignment
Not used
Not used
Voltage supply for generating the communications power and analog voltage
Not used
24 V DC
For generating UL and UANA
GND
Ground
Ground of the 24 V supply
FE
Functional earth
Functional earth ground of the power terminal and, therefore,
ground
of the Inline station.
The contacts are directly connected to the potential jumper
and the FE spring on the bottom of the housing.
Voltage supply for the main circuit and segment circuit
24 V supply for segment circuit
24 V DC
US
24 V supply for main circuit
24 V DC
UM
GND
Reference potential of The reference potential is routed directly to the potential
the I/O supply
jumper and simultaneously functions as reference ground for
the main and segment supplies.
FE
Functional earth
Functional earth ground of the power terminal and, therefore,
ground
of the Inline station.
The contacts are directly connected to the potential jumper
and the FE spring on the bottom of the housing.
Functional earth ground is only used to discharge interference.
NOTE: Electronics may be damaged when
overloaded
NOTE: Malfunction
Connect the power terminal to the functional
earth ground (FE) via one of the FE connections of connector 3 or connector 4. To do so,
connect the corresponding contact to a
grounding terminal block.
Ensure that the maximum permissible current
of 8 A flowing through potential jumpers UM
and US (total current) is not exceeded.
8499_en_01
PHOENIX CONTACT
8
IB IL 24 PWR IN/R-XC-PAC
24 V segment supply/24 V main supply
9
Local diagnostic indicators
The segment supply and main supply must have the same
reference potential. Therefore, an electrically isolated voltage area on the I/O side cannot be created.
UL
US
The main supply and the segment supply are protected
against polarity reversal and surge voltage.
UM
NOTE: Module can become damaged
The main supply and segment supply do not
have short-circuit protection.
The user must provide short-circuit protection. Measure the rating of the fuse connected
upstream such that the maximum permissible
load current is not exceeded.
Figure 4
LED
UL
US
UM
Local diagnostic indicators
Color
Green
Green
Green
Meaning
7.5 V communications power
24 V supply for segment circuit
24 V supply for main circuit
24 V segment supply
Function identification
You can provide the segment voltage at this terminal or one
of the supply terminals.
There are several ways of providing the segment voltage at
the terminal (connector 4):
1. The segment voltage can be supplied separately at terminal points 1.1 (or 2.1) and 1.3 (or 2.3) (GND) of the
power connector.
2. Connections 1.1 (or 2.1) and 1.2 (or 2.2) can be jumpered to tap the supply for the segment circuit from the
main circuit.
3. A switch can be inserted between terminal points 1.1 (or
2.1) and 1.2 (or 2.2) to create a switched segment circuit (e.g., an emergency stop circuit).
Black
10
Connection example
2.1
1.1
2.1
1.1
2.1
1.1
2.1
2.2
1.2
2.2
1.2
2.2
1.2
2.2
1.3
2.3
1.3
2.3
1.3
2.3
1.3
2.3
1.4
2.4
1.4
2.4
1.4
2.4
1.4
2.4
+ 24 V DC
(UM)
-
+ 24 V DC
(US)
-
+ 24 V DC
- (UBK)
24 V supply for generating UL and UANA
The 24 V supply has protection against polarity reversal and
surge voltage. These protective elements are only used to
protect the power supply unit.
1.1
1.2
Figure 5
Typical connection of the supply voltage
NOTE: Module can become damaged
The 24 V supply does not have short-circuit
protection.
The user must provide short-circuit protection. Measure the rating of the fuse connected
upstream such that the maximum permissible
load current is not exceeded.
8499_en_01
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany
phoenixcontact.com
9