2701686

AXL F BK S3 Axioline F bus coupler for Sercos Data sheet 105610_en_02 1 © PHOENIX CONTACT 2015-11-10 Description Valid from firmware version 1.10. The bus coupler is intended for use within a third-generation Sercos network and represents the link to the Axioline F system. Up to 63 Axioline F devices can be connected to an existing Sercos network with the help of the bus coupler. Features of Sercos – – – – – – – – – 2 Ethernet-Ports Rotary coding switches for setting the Sercos address Transmission speed of 100 Mbps with a minimum Sercos cycle time of 31.25 µs Sercos diagnostic LED Certified according to Sercos V1.12 Supports Sercos V1.31 FSP-IO (Function Specific Profile-IO) for modular I/O devices A maximum of 8 connections are supported (max. 4 consumer and max. 4 producer connections) Cross communication is possible up to reaching the maximum number of connections – Synchronization Features of Axioline F – – – – – Up to 63 additional Axioline F devices can be connected Typical cycle time of the Axioline F local bus is around 10 μs Runtime in the bus coupler is negligible (goes to 0 µs) Firmware can be updated Diagnostic and status indicators This data sheet is only valid in association with the UM EN AXL F SYS INST user manual. You can find further information on Sercos in the UM DE SERCOS SYS user manual. Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products. You will always find the current SDDML-files here. AXL F BK S3 2 Table of contents 1 Description .............................................................................................................................. 1 2 Table of contents ..................................................................................................................... 2 3 Ordering data .......................................................................................................................... 3 4 Technical data ......................................................................................................................... 4 5 Internal circuit diagram ............................................................................................................ 6 6 Connection of Sercos and supply ............................................................................................ 7 7 Connection example................................................................................................................ 7 8 Configuration via rotary encoding switch ................................................................................. 8 9 Local status and diagnostic indicators ..................................................................................... 9 10 Sercos ................................................................................................................................... 12 11 Sercos parameter .................................................................................................................. 16 12 Access to PDI objects............................................................................................................ 20 13 Mapping method.................................................................................................................... 20 14 Tunnel method....................................................................................................................... 21 15 Reset button .......................................................................................................................... 25 16 Service interface.................................................................................................................... 26 17 Startup................................................................................................................................... 26 18 Firmware update.................................................................................................................... 28 105610_en_02 PHOENIX CONTACT 2 AXL F BK S3 3 Ordering data Description Order No. Pcs./Pkt. Axioline F bus coupler for Sercos (including bus base module and connec- AXL F BK S3 tor) Type 2701686 1 Accessories Type Order No. Pcs./Pkt. Axioline  F bus base module for housing type BK (Replacement item) AXL BS BK 2701422 5 Axioline F short power connector (for e.g., AXL F BK ...) (Replacement item) AXL CN S/UL 2701421 5 RJ45 connector, shielded, with bend protection sleeve, 2 pieces, gray for straight cables, for assembly on site. For connections that are not crossed, it is recommended that you use the connector set with gray bend protection sleeve. (Connector/Adapter) FL PLUG RJ45 GR/2 2744856 1 RJ45 connector, shielded, with bend protection sleeve, 2 pieces, green for crossed cables, for assembly on site. For connections that are crossed, it is recommended that the connector set with green bend protection sleeves is used. (Connector/Adapter) FL PLUG RJ45 GN/2 2744571 1 CAT5-SF/UTP cable (J-02YS(ST)C HP 2 x 2 x 24 AWG), heavy-duty instal- FL CAT5 HEAVY lation cable, 2 x 2 x 0.22 mm², solid conductor, shielded, outer sheath: 7.8 mm diameter, inner sheath: 5.75 mm ± 0.15 mm diameter (Cable/conductor) 2744814 1 CAT5-SF/UTP cable (J-LI02YS(ST)C H 2 x 2 x 26 AWG), light-duty, flexible installation cable 2 x 2 x 0.14 mm², stranded, shielded, outer sheath: 5.75 mm ± 0.15 mm diameter (Cable/conductor) FL CAT5 FLEX 2744830 1 Crimping pliers, for assembling the RJ45 plugs FL PLUG RJ45..., for assembly on site (Tools) FL CRIMPTOOL 2744869 1 Zack marker strip for Axioline F (device labeling), in 2 x 20.3 mm pitch, un- ZB 20,3 AXL UNPRINTED printed, 25-section, for individual labeling with B-STIFT 0.8, X-PEN, or CMS-P1-PLOTTER (Marking) 0829579 25 Zack marker strip, flat, in 10 mm pitch, unprinted, 10-section, for individual labeling with M-PEN 0,8, X-PEN, or CMS-P1-PLOTTER (Marking) ZBF 10/5,8 AXL UNPRINTED 0829580 50 Insert label, Roll, white, unlabeled, can be labeled with: THERMOMARK ROLL, THERMOMARK ROLL X1, THERMOMARK X, THERMOMARK S1.1, Mounting type: snapped into marker carrier, Lettering field: 35 x 18.7 mm (Marking) EMT (35X18,7)R 0801831 1 Connecting cable, for connecting the controller to a PC for PC Worx and LOGIC+, USB A to micro USB B, 2 m in length. (Cable/conductor) CAB-USB A/MICRO USB B/2,0M 2701626 1 Documentation Type Order No. Pcs./Pkt. User manual, English, Axioline F: System and installation UM EN AXL F SYS INST - - User manual, English, Axioline F: Diagnostic registers, and error messages UM EN AXL F SYS DIAG - - User manual, English, Sercos system manual for I/O devices UM EN SERCOS SYS - - Application note, English, Updating the firmware of an Axioline F bus coupler AH EN TFTP FIRMWARE UPDATE AXL F BK - - 105610_en_02 PHOENIX CONTACT 3 AXL F BK S3 4 Technical data Dimensions (nominal sizes in mm) 122,4 Width 125,9 74 45 45 mm Height 125.9 mm Depth 74 mm Note on dimensions The depth is valid when a TH 35-7.5 DIN rail is used (according to EN 60715). General data Color traffic grey A RAL 7042 Weight 177 g (with connector and bus base module) Ambient temperature (operation) -25 °C ... 60 °C (Mounting position: wall mounting on horizontal DIN rail) -25 °C ... 55 °C (Mounting position: any) Ambient temperature (storage/transport) -40 °C ... 85 °C Permissible humidity (operation) 5 % ... 95 % (non-condensing) Permissible humidity (storage/transport) 5 % ... 95 % (non-condensing) Air pressure (operation) 70 kPa ... 106 kPa (up to 3000 m above sea level) Air pressure (storage/transport) 70 kPa ... 106 kPa (up to 3000 m above sea level) Degree of protection IP20 Protection class III, IEC 61140, EN 61140, VDE 0140-1 Mounting position Any (observe temperature derating) Connection data Designation Axioline F connector Connection method Push-in connection Conductor cross section solid / stranded 0.2 mm² ... 1.5 mm² / 0.2 mm² ... 1.5 mm² Conductor cross section [AWG] 24 ... 16 Stripping length 8 mm Please observe the information provided on conductor cross sections in the “Axioline F: system and installation” user manual. 105610_en_02 PHOENIX CONTACT 4 AXL F BK S3 Interface Sercos Number 2 Connection method RJ45 socket, auto negotiation and auto crossing Transmission speed 100 MBit/s (Full duplex) Cycle Time 31.25 µs Transmission physics Ethernet in RJ45 twisted pair Transmission length max. 100 m Interface Axioline F local bus Connection method Bus base module Transmission speed 100 MBit/s Interface Service Number 1 Connection method Micro USB type B System limits Number of supported devices max. 63 (per station) NOTE: Electronics may be damaged when overloaded Observe the logic current consumption of each device when configuring an Axioline F station. It is specified in every module-specific data sheet. The current consumption can differ depending on the individual module. The permissible number of devices that can be connected therefore depends on the specific station structure. Sercos Equipment type Sercos slave Device profile FSP_IO Update rate 31.25 µs Sercos protocols Sercos Specification Sercos specification 1.31 Supply of the bus coupler Supply of communications power UL 24 V DC Maximum permissible voltage range 19.2 V DC ... 30 V DC (including all tolerances, including ripple) Current supply at UBus 2A Current consumption from UL typ. 105 mA (without I/Os and UL = 24 V) max. 570 mA (with 2 A at UBus for the I/Os and UL = 24 V) Power consumption at UL typ. 2.5 W (without I/Os) max. 13.7 W (with 2 A load at UBus for the I/Os) NOTE: Electronics may be damaged when overloaded Provide external fuses for the 24 V UL area. The power supply unit must be able to supply four times the nominal current of the external fuse to ensure that it blows in the event of an error. Error messages to the higher level control or computer system None Mechanical tests Vibration resistance in acc. with EN 60068-2-6/IEC 60068-2-6 5g Shock in acc. with EN 60068-2-27/IEC 60068-2-27 30g Continuous shock according to EN 60068-2-27/IEC 60068-2-27 10g 105610_en_02 PHOENIX CONTACT 5 AXL F BK S3 Conformance with EMC Directive 2004/108/EC Noise immunity test in accordance with EN 61000-6-2 Electrostatic discharge (ESD) EN 61000-4-2/IEC 61000-4-2 Criterion B; 6 kV contact discharge, 8 kV air discharge Electromagnetic fields EN 61000-4-3/IEC 61000-4-3 Criterion A; Field intensity: 10 V/m Fast transients (burst) EN 61000-4-4/IEC 61000-4-4 Criterion B, 2 kV Transient surge voltage (surge) EN 61000-4-5/IEC 61000-4-5 Criterion B; DC supply lines: ±0.5 kV/±0.5 kV (symmetrical/asymmetrical); fieldbus cable shield: ±1 kV Conducted interference EN 61000-4-6/IEC 61000-4-6 Criterion A; Test voltage 10 V Noise emission test according to EN 61000-6-3 Radio interference properties EN 55022 Class B Approvals For the latest approvals, please visit phoenixcontact.net/products. 5 Internal circuit diagram Key: S FE Sercos RDY FE Service Reset Local bus SD RJ45 D 5V E RJ45 3.3V Functional earth ground Service interface Reset button Axioline F local bus (hereinafter referred to as local bus) RJ45 interface RJ45 FE Service C Reset Power supply unit with electrical isolation Local bus UBus µC Microcontroller Power supply unit XXX UL 3.3 V UBus XXX LED 24 V Electrically isolated areas UL 24 V Figure 1 105610_en_02 Internal wiring of the terminal points PHOENIX CONTACT 6 AXL F BK S3 6 Connection of Sercos and supply 6.1 Connecting Sercos 6.2 Connecting the supply voltage - terminal point assignment Connecting Sercos to the bus coupler via an 8-pos. RJ45 connector. a1 a2 The Sercos connections are set to autocrossing (auto crossover). Install Sercos in accordance with the specifications in the current "Planning and Installation Guide" (see www.sercos.com). Also observe the information in the "Sercos system manual for I/O devices" user manual. Shielding The shielding ground of the connected twisted pair cables is electrically connected with the socket. When connecting network segments, avoid ground loops, potential transfers, and voltage equalization currents via the braided shield. Figure 2 a1 b1 a2 b2 b1 b2 Terminal point assignment Terminal Color Assignment point Supply voltage input a1, a2 Red 24 V DC Supply of the logic voltage (internally jumpered) (UL) b1, b2 Blue GND Reference potential of the supply voltage (internally jumpered) 7 Connection example Observe bending radii The housing dimensions specified under "Dimensions" refer to the bus coupler with I/O connectors without Ethernet connection. When installing the bus coupler in a control box, observe the bending radii of the cables and the connectors used. Sercos S SD RDY If required, use angled RJ45 connectors to maintain these bending radii. D E 12 14 0 2 4 6 8 10 S1 X10 UL 105610_en_02 CD AB 0 2 89 Figure 3 S2 4 6 24 V DC + (UL) EF X1 Connection of the cables PHOENIX CONTACT 7 AXL F BK S3 8 Configuration via rotary encoding switch You can configure the address assignment and other functions using rotary encoding switches. 8.3 Switch position 12C All settings are reset to the delivery state. After modifying the switch position, restart the bus coupler, as the modification to the switch position does not take effect during operation. S1 14 0 10 The device is ready for operation after powering up, as soon as the RDY LED lights up green. A connection to the device however cannot be established in this switch position. As soon as the RDY LED lights up green, a new switch position can be selected on the rotary encoding switch and the device can be restarted. 2 12 4 8 6 x10 S2 E D C B A F 0 2 4 9 8 Alternatively, the default setting can also be restored via the reset button (see “Reset button”). 6 x1 Figure 4 Rotary encoding switch The code results from the sum of S1 x 10 plus S2 x 1. The image shows code 77 (7 x 10 + 7). S1 0 0 ... 15 12 8.1 Resetting to the default settings 8.4 Reserved/invalid switch position The device starts with the previous settings, e.g.,  with the settings that were valid before the device was restarted. S2 Code Function 0 00 Remote address assignment 0 ... 9 01 ... 159 Manual address assignment C 12C Resetting to the default settings Other Reserved Remote address assignment Switch position 00 The standard Sercos remote access is activated with this switch position, so that the bus coupler accepts an address assignment e.g., via the engineering system. 8.2 Manual address assignment Switch position 01 ... 159 The devices are automatically assigned addresses as standard. Set the Sercos address manually with this switch position. Remote address assignment, e.g., via an engineering tool, is deactivated. 105610_en_02 PHOENIX CONTACT 8 AXL F BK S3 9 Local status and diagnostic indicators S SD ACT LNK ACT RDY D E UL Figure 5 LNK Local status and diagnostic indicators Designation UL Color Green Meaning ULogic S Red/or- Sercos ange/ green State ON OFF OFF Orange ON Flashing orange/ green Flashing orange/ green Flashing orange/ green Green ON Green flashing Flashing red/orange Flashing red/green Red ON Flashing orange (2 Hz) Flashing red (2 Hz) 105610_en_02 Description Communications power supply present. Communications power supply not present. NRT mode; no Sercos communication CP0 CP1: 250 ms green, 2750 ms orange CP2: 250 ms green, 250 ms orange, 250 ms green, 2250 ms orange CP3: 250 ms green, 250 ms orange, 250 ms green, 250 ms orange, 250 ms green, 1750 ms orange CP4 Loop back activated User error; see chapter on "Diagnostics: bus and user errors" MST loss Communication error Identification (bit 15 in device control); is used for address assignment and configuration errors. Watchdog error PHOENIX CONTACT 9 AXL F BK S3 Designation SD RDY D 105610_en_02 Color Meaning Red/or- Sub Device ange/ green State Description Green ON Sub device is on the operation level (OL) Orange ON Sub device is on the parameterization level (PL) Red ON Error in the sub device (C1D) OFF Sub device is not active. Green/ Ready Green ON Device is ready for operation. yellow/ Flashing Communications power undervoltage or surge voltage red green/yel- Overtemperature low Yellow ON Firmware/bus coupler is booting Yellow Firmware update is being performed. flashing Flashing Firmware update has failed. yellow/red Flashing Faulty firmware red Red ON Rotary encoding switches are set to an invalid/reserved position. OFF Device is not ready for operation. Red/yel- Diagnostics of local bus communication low/ Run Green ON The station is ready for operation, communication within the station green is OK. All data is valid. There are no faults. Active Green The station is ready for operation, communication within the station flashing is OK. The data is not valid. Valid data from the controller/higher-level network not available. There is no fault in the module. Ready Yellow ON The station is ready for operation, no data exchange taking place. Yellow Access from Startup+ in I/O check mode flashing Flashing Local bus error during active I/O check yellow/red Flashing Local bus error on startup red Possible causes: Configuration cannot be generated, information is missing from a device Chip version of a device is