2703022

PP-RJ-...-F Patch panel with surge protection Data sheet 107964_en_06 1 © PHOENIX CONTACT 2020-09-09 Description The device is an Ethernet patch panel for DIN rail mounting. It represents the transition of the field cabling to the internal control cabinet cabling. The patch panel is connected to the end device via the RJ45 jack using a pre-assembled patch cable. The device includes integrated surge protection for high system availability and shield current monitoring with visual indicator. The patch panels are passive devices and do not usually need an external power supply. However, in order to use shield current monitoring, the patch panel must be used in a PoE-carrying cable. The required power is drawn from the PoE voltage. Features – – – – – – – – – 10/100/1000 Mbps Mounting on a DIN rail Safe shield connection to ground potential Surge protection Shield current monitoring Installation in Ex zone 2 Shipbuilding approval in accordance with DNV GL PoE-capable in accordance with IEEE 802.3bt, type 4 Various connection options depending on the product version – RJ45 jack – Screw terminal blocks – Push-in connection – IDC connection Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products. PP-RJ-...-F 2 Table of contents 1 Description .............................................................................................................................. 1 2 Table of contents ..................................................................................................................... 2 3 Ordering data .......................................................................................................................... 3 4 Technical data ......................................................................................................................... 6 5 Safety regulations and installation notes................................................................................ 10 5.1 Power over Ethernet (PoE) ................................................................................................... 10 5.2 Installation in Zone 2........................................................................................................... 10 5.3 UL notes .......................................................................................................................... 11 6 Transport and unpacking....................................................................................................... 11 7 Product description................................................................................................................ 12 7.1 Compatibility .................................................................................................................... 12 7.2 Dimensions ...................................................................................................................... 12 7.3 Function elements ............................................................................................................. 13 8 Installation ............................................................................................................................. 14 8.1 Mounting ......................................................................................................................... 14 8.2 Removal .......................................................................................................................... 14 8.3 RJ45 interface .................................................................................................................. 14 8.4 Terminal assignment .......................................................................................................... 15 8.5 Stripping .......................................................................................................................... 15 8.6 Screw terminal blocks (only PP-RJ-SC-F) ................................................................................ 16 8.7 Push-in terminal blocks (only PP-RJ-SCC-F) ............................................................................ 16 8.8 IDC terminal blocks (only PP-RJ-IDC-F) .................................................................................. 16 8.9 Shield contacting with strain relief .......................................................................................... 17 9 Shield current monitoring....................................................................................................... 18 10 Surge protection .................................................................................................................... 18 11 Disposal................................................................................................................................. 18 107964_en_06 PHOENIX CONTACT 2 / 18 PP-RJ-...-F 3 Ordering data Description Type Order No. Pcs./Pkt. Patch panel, two RJ45 jacks, 10/100/1000 MBps, DIN rail adapter, IP20, shield current monitoring, surge protection PP-RJ-RJ-F 2703020 1 Patch panel, RJ45 jack on screw terminal blocks, 10/100/1000 Mbps, DIN rail adapter, IP20, shield contacting with strain relief, shield current monitoring, surge protection PP-RJ-SC-F 2703021 1 Patch panel, RJ45 jack on Push-in terminal blocks, 10/100/1000 Mbps, DIN rail adapter, IP20, shield contacting with strain relief, shield current monitoring, surge protection PP-RJ-SCC-F 2703022 1 Patch panel, RJ45 jack on IDC terminal blocks, 10/100/1000 Mbps, DIN rail adapter, IP20, shield contacting with strain relief, shield current monitoring, surge protection PP-RJ-IDC-F 2703023 1 Accessories Type Order No. Pcs./Pkt. Patch panel, two RJ45 jacks, 10/100/1000 MBps, DIN rail adapter, IP20 PP-RJ-RJ 2703015 1 Patch panel, RJ45 jack on screw terminal blocks, 10/100/1000 Mbps, DIN rail adapter, IP20, shield contacting with strain relief PP-RJ-SC 2703016 1 Patch panel, RJ45 jack on Push-in terminal blocks, 10/100/1000 Mbps, DIN rail adapter, IP20, shield contacting with strain relief PP-RJ-SCC 2703018 1 Patch panel, RJ45 jack on IDC terminal blocks, 10/100/1000 Mbps, DIN rail adapter, IP20, shield contacting with strain relief PP-RJ-IDC 2703019 1 Crimping pliers, for assembling the RJ45 plugs FL PLUG FL CRIMPTOOL RJ45..., for assembly on site 2744869 1 Actuation tool, for ST terminal blocks, also suitable for use SZF 0-0,4X2,5 as a bladed screwdriver, size: 0.4 x 2.5 x 75 mm, 2-component grip, with non-slip grip 1204504 10 Passive network isolator for electrical isolation in Ethernet FL ISOLATOR 100-RJ/SC networks. This protects Ethernet devices from potential differences of up to 4 kV. Can be used for transmission speeds of up to 100 Mbps. Connection using RJ45 and COMBICON plug-in screw terminal block. 2313928 1 Passive network isolator for electrical isolation in Ethernet FL ISOLATOR 100-RJ/RJ networks. This protects Ethernet devices from potential differences of up to 4 kV. Can be used for transmission speeds of up to 100 Mbps. Possible to connect two RJ45 plugs. 2313931 1 107964_en_06 PHOENIX CONTACT 3 / 18 PP-RJ-...-F Accessories Type Order No. Pcs./Pkt. Passive network isolator for electrical isolation in Ethernet FL ISOLATOR 1000-RJ/RJ networks. This protects Ethernet devices from potential differences of up to 4 kV. Can be used for transmission speeds of up to 1 Gbps. Possible to connect two RJ45 plugs. 2313915 1 Passive network isolator for electrical isolation in Ethernet FL ISOLATOR 100-M12 networks. For the protection of Ethernet devices against potential differences of up to 4 kV. Can be used for transmission speeds of up to 100 Mbps. Ethernet connection via two M12 sockets (D-coded). 2902985 1 Patch cable, CAT5, assembled, 0.3 m FL CAT5 PATCH 0,3 2832250 1 Patch cable, CAT5, assembled, 0.5 m FL CAT5 PATCH 0,5 2832263 1 Patch cable, CAT5, assembled, 1 m FL CAT5 PATCH 1,0 2832276 1 Patch cable, CAT5, assembled, 1.5 m FL CAT5 PATCH 1,5 2832221 1 Patch cable, CAT5, assembled, 2 m FL CAT5 PATCH 2,0 2832289 1 Patch cable, CAT5, assembled, 3 m FL CAT5 PATCH 3,0 2832292 1 Patch cable, degree of protection: IP20, number of positions: 8, 10 Gbps, CAT6A, cable outlet: straight NBC-R4AC-R4AC-IE8A/.../... 1411854 1 Patch cable, CAT6A, 4-pair, shielded, connection not crossed (line), assembled at both ends with RJ45/IP20 connectors, outer sheath material: PUR, length: 2.0 m NBC-R4AC/10G-R4AC/10G94F/2,0 1408360 1 Patch cable, CAT6A, 4-pair, shielded, connection not crossed (line), assembled at both ends with RJ45/IP20 connectors, outer sheath material: PUR, length: 3.0 m NBC-R4AC/10G-R4AC/10G94F/3,0 1408365 1 PROFINET patch cable, shielded, star-quad, 22 AWG NBC-R4AC/1,0-93B/R4AC stranded (7-wire), green, straight RJ45 male connector/ IP20 to straight RJ45 male connector/IP20, length: 1.0 m 1408968 1 PROFINET patch cable, shielded, star quad, 22 AWG stranded (7-wire), green, straight RJ45 plug/IP20, to straight RJ45 plug/IP20, length: 2 m 1408969 1 RJ45 connector, IP20, CAT6A, 8-pos., with QUICKON fast VS-08-RJ45-10G/Q connection technology, for 26 ... 24 AWG 1-wire and 7-wire conductors, color: black 1419001 1 RJ45 connector, degree of protection: IP20, number of VS-PN-RJ45-5-Q/IP20 positions: 4, 100 Mbps, CAT5 (IEC 11801:2002), material: PA, connection method: IDC fast connection, cable outlet: straight, color: traffic grey A RAL 7042 1658435 1 Stripping tool, for the multi-level stripping of shielded cables 1657407 1 1656725 1 NBC-R4AC/2,0-93B/R4AC VS-CABLE-STRIP-VARIO RJ45 connector, degree of protection: IP20, number of VS-08-RJ45-5-Q/IP20 positions: 8, 1 Gbps, CAT5 (IEC 11801:2002), material: PA, connection method: IDC fast connection, connection cross section: AWG 26- 23, cable outlet: straight, color: traffic grey A RAL 7042 107964_en_06 PHOENIX CONTACT 4 / 18 PP-RJ-...-F Accessories Order No. Pcs./Pkt. RJ45 connector, degree of protection: IP20, number of VS-08-RJ45-5-Q/IP20 BK positions: 8, 1 Gbps, CAT5 (IEC 11801:2002), material: PA, connection method: IDC fast connection, connection cross section: AWG 26- 23, cable outlet: straight, color: black 1658008 1 Actuation tool, for ST terminal blocks, also suitable for use SZF 0-0,4X2,5 as a bladed screwdriver, size: 0.4 x 2.5 x 75 mm, 2-component grip, with non-slip grip 1204504 10 Electronic diagonal cutter, tapered head, angled (21°), MICROFOX-SP without chamfer, with opening spring 1212488 1 Network cable, Ethernet CAT6A (10 Gbps), 8-position, PUR halogen-free, water blue RAL 5021, shielded, free cable end, on free cable end, cable length: free entry (0.5 ... 400 m) 1417359 1 107964_en_06 Type VS-OE-OE-94F/... PHOENIX CONTACT 5 / 18 PP-RJ-...-F 4 Technical data Supply Supply voltage range 36 V DC ... 52 V DC 10 % (via PoE, for shield current monitoring) 42 V DC ... 57 V DC (with UL approval) Electrical isolation FE // Ethernet Ethernet interface, 10/100/1000BaseT(X) in accordance with IEEE 802.3 PP-RJ-RJ-F PP-RJ-SC-F PP-RJ-SCC-F PP-RJ-IDC-F Connection method RJ45 jack Screw terminal block Push-in connection IDC connection Conductor cross section         flexible 0.14 mm² ... 1.5 mm² 0.2 mm² ... 1.5 mm² 0.14 mm² ... 0.34 mm² rigid 0.14 mm² ... 1.5 mm² 0.2 mm² ... 1.5 mm² 0.14 mm² ... 0.34 mm² AWG flexible 28 AWG...16 AWG 26 AWG...16 AWG 26 AWG...22 AWG Flexible with ferrules without plastic sleeve 0.25 mm² ... 1.5 mm² (only together with CRIMPFOX 6) Flexible with ferrules with plastic sleeve 0.25 mm² ... 1.5 mm² (only together with CRIMPFOX 6) Stripping length Pin assignment 1:1 Torque 5 mm 8 mm 1:1 1:1 1:1 0.22 Nm ... 0.25 Nm Wire diameter incl. insulation 1.6 mm (Terminal block is tested with PVC insulation - other insulation materials available on request) Frequency of connections between conductors of the same cross section 10 Transmission method CAT5e CAT5e CAT5e CAT5e Frequency 125 MHz 125 MHz 125 MHz 125 MHz Serial transmission speed 10/100/1000 Mbps 10/100/1000 Mbps 10/100/1000 Mbps 10/100/1000 Mbps 107964_en_06 PHOENIX CONTACT 6 / 18 PP-RJ-...-F Ethernet interface, 10/100/1000Base-T(X) in accordance with IEEE 802.3 Connection method RJ45 jack Maximum output power 60 W Maximum output current 725 mA (PoE) Serial transmission speed 10/100/1000 Mbps Transmission length 100 m (including patch cables) Connection line twisted pair, shielded, CAT5 or better Pin assignment 1:1 Current carrying capacity ≤ 1.5 A (≤ 60 W (PoE+)) Surge protection Nominal discharge current In (8/20) µs, core-ground 1 kA (C2 - 2 kV) Nominal discharge current In (8/20) µs, shield-ground Standards 1 kA (C2 - 2 kV) DIN EN 61643-21 Shield current monitoring Switch-on threshold ≥ 30 mA Local diagnostics Yellow LED Precision ±5% Response time 3s Shield current ≤ 1.5 A Power consumption 270 mW (shield current monitoring) Impedance ≤1Ω Voltage ≤ 10 V General data Degree of protection IP20 (manufacturer's declaration) Degree of pollution 2 Overvoltage category II Flammability rating according to UL 94 V0 Rated insulation voltage 85 V DC Mounting type DIN rail mounting, stationary Dimensions (W/H/D) 23.8 mm x 101.3 mm x 86 mm Cable diameter 5.5 mm ... 6.5 mm Housing material Plastic gray Vibration resistance in acc. with EN 60068-2-6/IEC 60068-2-6 10 Hz ... 57 Hz, amplitude ±3.5 mm, 57 Hz ... 150 Hz, 5g Shock in acc. with EN 60068-2-27/IEC 60068-2-27 30g for 11 ms, three shocks in each spatial direction Continuous shock according to EN 60068-2-27/ IEC 60068-2-27 10g for 16 ms, 1000 shocks in each spatial direction MTTF (mean time to failure) SN 29500 standard, temperature 25°C, operating cycle 21% 3281 Years MTTF (mean time to failure) SN 29500 standard, temperature 40°C, operating cycle 34.25% 1245 Years MTTF (mean time to failure) SN 29500 standard, temperature 40°C, operating cycle 100% 472 Years 107964_en_06 PHOENIX CONTACT 7 / 18 PP-RJ-...-F Ambient conditions Ambient temperature   Operation -40 °C ... 75 °C Storage/transport -40 °C ... 85 °C Humidity   Operation 10 % ... 95 % (non-condensing) Altitude ≤ 5000 m (for restrictions, see the manufacturer's declaration for altitude operation) ≤ 2000 m (restrictions for ATEX applications) Conformance/Approvals CE CE-compliant ATEX  II 3 G Ex nA nC IIC T4 Gc X Please follow the special installation instructions in the documentation! UL, USA/Canada Class I, Zone 2, AEx nA IIC T4, Ex nA IIC Gc X T4 Class I, Div. 2, Groups A, B, C, D UL, USA UL 60079-0 Ed. 6 / UL 60079-15 Ed. 4 UL, Canada CSA 22.2 No. 60079-0 Ed. 3 / CSA 22.2 No. 60079-15:16 Corrosive gas test ISA-S71.04-1985 G3 Harsh Group A Shipbuilding DNV GL Temperature D Humidity B Vibration B EMC B 107964_en_06 PHOENIX CONTACT 8 / 18 PP-RJ-...-F Conformance with EMC Directive 2014/30/EU Noise immunity according to EN 61000-6-2 Electrostatic discharge EN 61000-4-2 Contact discharge ± 6 kV (Test Level 3) Discharge in air ± 8 kV (Test Level 3) Indirect discharge ± 6 kV Comments Electromagnetic HF field Fast transients (burst) Surge current loads (surge) Conducted interference Criterion B EN 61000-4-3 Frequency range 80 MHz ... 3 GHz (Test Level 3) Field intensity 10 V/m Comments Criterion A EN 61000-4-4 Input ± 2.2 kV (1 minute) Signal ± 2.2 kV (1 minute) Comments Criterion B EN 61000-4-5 Input ± 0.5 kV Signal ± 1 kV (Data line, asymmetrical) EN 61000-4-6 Frequency range 0.15 MHz ... 80 MHz Voltage 10 V Comments Criterion A Emitted interference in acc. with EN 61000-6-4 Interference emission EN 61000-6-4 Class A, industrial applications   EN 61000-6-3 Class B, domain of use: residential and small commercial 107964_en_06 PHOENIX CONTACT 9 / 18 PP-RJ-...-F 5 Safety regulations and installation notes 5.1 CAUTION: Observe the following safety notes when using the device. • – – – • • • • • • • • • • The device can be installed in zone 2 potentially explosive areas. It satisfies the demands of the following standards: EN 60079-0 EN 60079-15 Comprehensive details are to be found in the EU Declaration of Conformity which is enclosed and also available on our website in the latest version. Installation, operation, and maintenance may only be carried out by qualified electricians. Follow the installation instructions as described. When installing and operating the device, the applicable regulations and safety directives (including national safety directives), as well as the generally recognized codes of practice must be observed. The safety-relevant data is included in this packing slip and on the certificates (manufacturer's declaration, additional approvals where applicable). The device must not be opened or modified. Do not repair the device yourself, replace it with an equivalent device. Repairs may only be carried out by the manufacturer. The manufacturer is not liable for damage resulting from violation. The IP20 degree of protection (IEC/EN 60529) specifies that the device is intended for use in a clean and dry environment. Do not subject the device to mechanical and/or thermal stress that exceeds the specified limits. The device is not designed for use in atmospheres with a danger of dust explosions. The device must be stopped and immediately removed from the Ex area if it is damaged, was subject to an impermissible load, stored incorrectly or if it malfunctions. The surge protective devices discharge disturbances of PC-FR< TIA 568 A 1 2 3 6 4 5 7 8 Ethernet PROFINET TIA 568 A TIA 568 B PROFINET  Stripping length You can quickly determine the crimping length for the product versions with connection terminal blocks: • Open the cover. • Place the cable end on the marking line ①. • The edge of the shield contact spring ② indicates the correct length for stripping (5.5 cm). • Strip the cable. • Keep the aluminum foil on the single wires as far as possible. • Fold back 20 mm of the braided shield backwards over the outer sheath. Orange White Green Yellow Blue Brown 107964_en_06 PHOENIX CONTACT 15 / 18 PP-RJ-...-F 8.6 Screw terminal blocks (only PP-RJ-SC-F) 8.8 IDC terminal blocks (only PP-RJ-IDC-F) b a Figure 12 a b c NOTE: device damage c Note the following limitations: – Single wire diameter: 1.6 mm maximum – Wire insulation material: PVC Stripping specifications a 20 mm 55 mm 5 mm Figure 14 • • • 8.7 Strip off each individual wire to 5 mm. If possible, make sure that the individual wires remain twisted up to the terminal blocks. Connect the single wires to the terminal blocks. Push-in terminal blocks (only PP-RJ-SCC-F) a b • • b a c • • Figure 13 a b c • • • b Stripping specifications 20 mm 55 mm Open the connection terminal blocks. If possible, make sure that the individual wires remain twisted up to the terminal blocks. Insert the single wires into the connection terminals as far as they will go. Snap in the terminal blocks. Stripping specifications 20 mm 55 mm 8 mm Strip off each individual wire to 8 mm. If possible, make sure that the individual wires remain twisted up to the terminal blocks. Connect the single wires to the terminal blocks. 107964_en_06 PHOENIX CONTACT 16 / 18 PP-RJ-...-F 8.9 Shield contacting with strain relief The product versions with connection terminal blocks are equipped with built-in strain relief and shielding braid. • Only use cables with an outside diameter of 5.5 ... 6.5 mm. B Figure 17 • A • Figure 15 • • • Snap in the shield contact spring. The braided shield is pressed against the left side of the guiding shaft. This establishes the shield contacting. Organize the wires so that you can close the cover. Open shield contact spring Open the shield contact spring. If the spring is latched in place, use a screwdriver to open it. Figure 16 Close shield contact spring Fully snap in the foldable cover to prevent unintentional opening. Inserting the cable Place the cable with the folded braided shield into the guiding shaft. 107964_en_06 PHOENIX CONTACT 17 / 18 PP-RJ-...-F 9 Shield current monitoring Surge protection The surge protection protects the patch panel and the downstream devices against overvoltages that can arise via port 2. – Protective function in accordance with CAT5e for data rates of up to 1 GB – Protective adapter for all eight signal paths including PoE supply X1 1 SC Figure 18 10 Shield current monitoring 1 If there are different potential references within an installation, equalization currents can flow via the cable shielding. This can damage the device or disrupt communication. LED 1 lights up in the event of cable shield currents greater than +30 mA and less than -30 mA on port 2. 2 The LED may flicker or flash because the shield currents are not constant. You can reduce the equipotential bonding across the data lines by laying the equipotential bonding lines between the individual installation sites separately. Shield current monitoring is only possible under the following conditions: – The device is installed in a PoE supply line in accordance with IEEE 802.3af or at. – The Power Sourcing Equipment (PSE) supplies a power of at least 270 mW. 3 1 2 X1 X2 • OUT Protected output side IN Unprotected side, possible surge voltage Install the patch panel immediately upstream of the device to be protected. Connect the RJ45 connection X1 and the device to be protected via a patch cable (see accessories). • Grounding can be created directly on the NS 35 DIN rail. 1 2 3 X1 6 OUT 4 5 7 8 1 2 3 6 5 7 8 Figure 19 11 IN 4 X2 Circuit diagram Disposal Dispose of the device separately from other waste, i.e., via an appropriate collection site. 107964_en_06 PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany phoenixcontact.com 18 / 18