2730077

IBS IP CDIO/R 24-12/4/8(-SF) Input/Output Module With Twelve Digital Inputs and Four Digital Outputs Data Sheet 5992B R C IB D IA G 05/2004 R D IN 8 9 6 1 1 6 7 7 5 4 1 2 1 2 3 2 3 3 O U T 0 Product Description The module is designed for bodyshell manufacturing systems in the automotive industry. It can be mounted directly on a flat mounting surface or on a Kempf terminal box (particularly suitable for SF versions for potential routing). Both module versions are designed for use with the installation remote bus. The installation remote bus carries the supply voltage for the module and I/O electronics, and also two wire pairs for additional signals. 5 IN 0 0 1 0 IN 4 U S 2 U S 1 E 5 9 9 2 A 0 0 0 These modules can only be operated when a controller board with firmware generation G4.x or later is used. 1 5 9 9 2 A 0 0 1 Figure 1 IBS IP CDIO/R 24-12/4/8(-SF) The IBS IP CDIO/R 24-12/4/8-SF module is a version of the IBS IP CDIO/R 24-12/4/8 module. The differences between the two modules will be noted, otherwise all of the details apply for both module types. Cover unused M12 sockets with protective caps to ensure IP65 protection. 5992B 1 IBS IP CDIO/R 24-12/4/8(-SF) Local Diagnostic and Status Indicators Des. Color Meaning IBDIAG Green ON: Supply voltage present, bus active, no I/O error Flashes (2 Hz):Voltage present, I/O error Flashes (0.5 Hz):Voltage present, bus not active OFF: Supply voltage not present RC Green ON: OFF: RD Red ON: OFF: Outgoing remote bus disabled Outgoing remote bus switched on E Red ON: Group message: Overload/short circuit of sensor supply and/or of outputs No error OFF: 2 Incoming remote bus connection established Incoming remote bus connection defective US1 Green ON: Flashes: OFF: Supply voltage for module electronics and sensors present Below permissible voltage range Supply voltage not present US2 Green ON: Flashes: Supply voltage for actuators present Below permissible voltage range or voltage not present IN0 to IN11 Yellow Yellow: /red OFF: Red: Input set, sensor supply present Input not set, sensor supply present Short circuit/overload of sensor supply (all LEDs of the group of four are red) OUT0 to OUT3 Yellow Yellow: /red OFF: Red: Output set, no short circuit /overload Output not set, no short circuit/overload Short circuit/overload of the relevant output 5992B IBS IP CDIO/R 24-12/4/8(-SF) Internal Circuit Diagram IN T E R B U S In c o m in g in s ta lla tio n O P C m ic r o - O u tg o in g in s ta lla tio n p ro c e s s o r re m o te b u s re m o te b u s U S 1 / U S 2 S C M a n d C C R ( - S F v e r s io n o f m o d u le o n ly ) 2 4 V 5 V D C 5 V O u tp u t In p u t M ic r o p r o c e s s o r b u s V C C U S 2 S u p p re s s o r L o g ic c ir c u it IN S ta tu s in d ic a to r s O U T 5 9 9 2 A 0 0 8 Figure 2 5992B Internal circuit diagram 3 IBS IP CDIO/R 24-12/4/8(-SF) Electrical Isolation of the Individual Function Areas IN T E R B U S IN IN T E R B U S O U T B u s in te r fa c e (O P C a n d m ic r o p r o c e s s o r ) A B E le c tr ic a l is o la tio n b e tw e e n A a n d B 2 4 V D C s u p p ly (U S 1 ) 2 4 V D C s u p p ly (U S 2 ) 1 2 d ig ita l in p u ts in th r e e g r o u p s Figure 3 G r o u n d p o te n tia l 4 d ig ita l o u tp u ts 5 9 9 2 A 0 0 2 Electrical isolation of the individual function areas Installation Remote Bus P r o te c tiv e c a p fo r s e n s o r/a c tu a to r c o n n e c to rs O u tg o in g in s ta lla tio n re m o te b u s In c o m in g in s ta lla tio n re m o te b u s 5 9 9 2 A 0 0 3 Figure 4 4 Connection of the installation remote bus cables 5992B IBS IP CDIO/R 24-12/4/8(-SF) Installation Remote Bus Cable Assembly In c o m in g in s ta lla tio n re m o te b u s O u tg o in g in s ta lla tio n re m o te b u s 1 1 1 1 2 1 3 2 1 1 M a le c o n n e c to r ( b la c k ) 1 0 1 6 1 7 9 1 5 3 1 4 4 5 C re s + 2 4 V 0 V + 2 4 V 0 V C C S S R 8 6 7 D O D O D I D I O M e rv (+ (-U (+ (-U C R C R C M C M F E B S U L 7 8 9 e d U S S 1 U S S 2 1 2 1 2 1 ) ) 2 ) ) T 1 0 1 1 6 4 1 3 2 1 2 1 7 1 3 1 4 5 1 5 1 6 A s s e m b ly s id e y e llo w g re e n g ra y p in k b ro w n w h ite re d b lu e b ro w n b la c k b lu e re d b la c k p u r p le y e llo w /g r e e n P la c e s h ie ld in g in c o n n e c to r Figure 5 1 0 3 1 4 9 1 5 8 5 9 1 0 C re s + 2 4 V 0 V + 2 4 V 0 V C C S S re s re s 4 6 7 8 5 9 9 2 A 0 0 4 2 1 3 1 7 7 1 1 6 4 1 3 2 1 2 1 7 1 3 1 4 5 1 5 1 6 1 1 2 1 6 D O D O D I D I O M e rv (+ (-U (+ (-U C R C R C M C M F E e rv e rv e d U S S 1 U S S 2 1 2 1 2 1 ) ) 2 ) ) e d e d P la c e s h ie ld in g in c o n n e c to r Pin assignment for the installation remote bus cables Please avoid wiring errors, otherwise the module electronics may be damaged. 5992B F e m a le c o n n e c to r ( w h ite ) Signals CCR and SCM are only required in the special application on welding robots. These two signals are carried in the hybrid cable of the installation remote bus. These signals are only supplied for the SF version through an opening in the module base plate. 5 IBS IP CDIO/R 24-12/4/8(-SF) I/O Devices Position of the Connectors and Status Indicators on the Module R C IB D IA G E R D U S 2 U S 1 In p u t 1 0 In p u t 9 In p u t 8 IN 8 9 1 0 6 7 In p u t 6 In p u t 5 IN 4 5 C o n n e c to r 4 6 5 In p u t 2 In p u t 1 In p u t 0 IN 1 1 C o n n e c to r 0 3 C o n n e c to r 3 3 O u tp u t 2 O u tp u t 1 0 In p u t 3 2 2 C o n n e c to r 2 O u tp u t 0 In p u t 7 7 C o n n e c to r 5 4 0 * C o n n e c to r 7 C o n n e c to r 6 In p u t 4 In p u t 1 1 1 1 O U T 0 2 O u tp u t 3 3 C o n n e c to r 1 1 In c o m in g in s ta lla tio n re m o te b u s O u tg o in g in s ta lla tio n re m o te b u s 5 9 9 2 A 0 0 5 Figure 6 Position of the connectors and status indicators on the module * Only in the SF version input 11 is permanently connected in the module to the thermostatic switch input on the bottom of the housing and has no connection to connector 7. 6 5992B IBS IP CDIO/R 24-12/4/8(-SF) Position of the Signals on the Individual Connectors IN 8 ( B it 0 ) + 2 4 V (U S 1 ) (U S 1 ) 4 5 IN 3 3 IN 1 4 + 2 4 V (U S 1 ) 5 2 9 ( B it 1 ) (U S 1 ) IN C o n n e c to r 6 IN 4 ( B it 4 ) (U S 1 ) 4 2 3 IN 1 4 + 2 4 V (U S 1 ) 1 5 3 2 5 ( B it 5 ) IN C o n n e c to r 4 (U S 1 ) 0 ( B it 0 ) 4 2 3 IN 1 4 + 2 4 V (U S 1 ) 1 5 3 (U S 1 ) IN O U T 0 ( B it 0 ) (U S 2 ) (U S 2 ) 4 1 5 3 2 (U S 2 ) C o n n e c to r 0 O u tp u ts 2 A * 3 1 4 O U T 3 ( B it 3 ) 2 5 (U S 2 ) O U T 2 ( B it 2 ) C o n n e c to r 1 O u tp u ts 0 .5 A 5 9 9 2 A 0 0 6 Signal assignment of the connectors Only in the SF version input 11 is permanently connected in the module to the thermostatic switch input on the bottom of 5992B 2 ( B it 2 ) C o n n e c to r 3 C o n n e c to r 2 Figure 7 3 ( B it 3 ) 5 2 1 ( B it 1 ) O U T 1 ( B it 1 ) 6 ( B it 6 ) C o n n e c to r 5 + 2 4 V (U S 1 ) IN 7 ( B it 7 ) 5 (U S 1 ) IN 1 0 ( B it 2 ) C o n n e c to r 7 + 2 4 V (U S 1 ) IN 1 1 * ( B it 3 ) 2 1 the housing and has no connection to connector 7. 7 IBS IP CDIO/R 24-12/4/8(-SF) Connection of Additional Signals for the SF Version For the SF module version, the following additional signals can be connected to springcage terminals on the bottom of the module: CCR to control the welding current, SCM for secondary circuit monitoring of the welding transformer and the signal from a thermostatic switch which monitors the temperature of the welding transformer. Signals CCR and SCM are 1 3 0 m m supplied directly in the hybrid cable and evaluated by the welding controller. The input for the thermostatic switch is permanently connected in the module to input 11. This means that if you are using the thermostatic switch connector, input 11 cannot be used to connect sensors. ( 1 .1 8 in .) 1 1 m m ( 0 .4 3 in .) 2 2 1 5 2 2 1 0 0 0 7 Figure 8 Terminal block base on the module bottom (SF version only) Assignment of the terminal block base Terminal 8 Signal 1 +24 V DC (US1) sensor supply (thermostatic switch) 2 Input signal for thermostatic switch (permanently connected to input 11) 3 GND US1 4 Constant current regulation 1 (CCR1) 5 Constant current regulation 2 (CCR2) 6 Secondary circuit monitoring 1 (SCM1) 7 Secondary circuit monitoring 2 (SCM2) 5992B IBS IP CDIO/R 24-12/4/8(-SF) 3 3 m m ( 1 .3 0 in .) 1 2 3 2 3 3 O U T 0 ( 0 .8 3 in .) 2 1 m m ( 0 .3 1 in .) ( 3 .4 4 in .) IN 2 1 5 0 m m 5 1 0 7 7 3 m m 4 6 8 7 .5 m m 5 0 1 1 7 IN 4 O p e n in g o n ly o n m o d u le IB S IP C D IO /R 2 4 -1 2 /4 /8 -S F ∅8 m m 1 0 6 ( 0 .1 8 in .) 9 ( 0 .1 9 in .) 1 3 m m ( 0 .5 1 in .) U S 2 U S 1 IN 8 3 m m ( 1 .8 9 in .) ∅4 .5 m m R D E ( 2 .8 7 in .) R C IB D IA G 4 8 m m 1 8 .5 m m ( 2 .1 3 in .) ( 5 .9 1 in .) 5 4 m m ( 0 .7 3 in .) Housing Dimensions 1 G a s k e t o n ly fo r S F v e r s io n 3 .0 m m ( 0 .1 2 in .) 6 2 m m ( 2 .4 4 in .) 2 0 .5 m m ( 0 .8 1 in .) 1 4 m m ( 0 .5 5 in .) 5 9 9 2 A 0 0 7 Programming Data ID code 03hex (03dec) Length code 01hex Input address area 2 bytes Output address area 2 bytes Parameter channel (PCP) 0 bytes Register length (bus) 2 bytes 5992B 9 IBS IP CDIO/R 24-12/4/8(-SF) Assignment of Inputs to the INTERBUS Process Data Input Word INTERBUS reference Word "Byte-bit" view Byte Bit 7 6 5 4 3 2 1 0 Module Connector 5 5 4 4 3 3 2 2 Bit Channel/input Word 0 15 14 13 12 11 10 9 8 7 6 5 4 Byte 0 7 6 5 4 3 3 2 1 0 3 2 1 0 7 7 6 6 11 10 9 8 3 2 1 0 2 1 0 Byte 1 2 1 7 6 5 4 Not used 0 Assignment of Outputs to the INTERBUS Process Data Output Word INTERBUS reference Bit "Byte-bit" view Byte Module Connector Bit Channel/output 10 Word 0 Word 15 14 13 12 11 10 9 8 7 6 5 Byte 0 7 6 5 Not used 4 4 Byte 1 3 2 1 0 1 1 0 0 3 2 1 0 7 6 5 4 3 Not used 5992B IBS IP CDIO/R 24-12/4/8(-SF) Technical Data General Housing dimensions (width x height x depth) 54 mm x 150 mm x 62 mm (2.126 in. x 5.906 in. x 2.441 in.) (without connectors) Operating mode Process data operation with one word Type of sensor connection 4-wire technology Type of actuator connection 3-wire technology Total power consumption See "Power Consumption" table on page 12 Permissible operating temperature 0°C to 55°C (32°F to 131°F) Permissible storage temperature -25°C to 70°C (-13°F to +158°F) Degree of protection IP65, DIN 40050, IEC 60529 Class of protection Class 3 VDE 0106; IEC 60536 Humidity (operation) 100% not condensing Humidity (storage) 95% not condensing Air pressure (operation) 86 kPa to 108 kPa, 1500 m (4921 ft.) above sea level Air pressure (storage) 66 kPa to 108 kPa, 3500 m (11483 ft.) above sea level Isolated groups Test voltage Supply voltage US1; sensor supply 500 V AC; 50 Hz for 1 minute Supply Voltage US2 500 V AC; 50 Hz for 1 minute Bus logic, incoming and outgoing remote bus 500 V AC; 50 Hz for 1 minute Preferred mounting position (for SF version) Mounted on Kempf terminal box Functional earth ground connection Via 17-pos. installation remote bus connector Weight 560 g, typical Interface INTERBUS installation remote bus 17-pos. circular connector Connection of Additional Signals for the SF Version Spring-cage terminal Connection capacity (solid, stranded) 5992B 0.14 mm2 - 0.5 mm2 (26 AWG - 20 AWG) 11 IBS IP CDIO/R 24-12/4/8(-SF) Power Consumption Voltage for the bus interface 24 V DC (US1) Current consumption of the bus interface 120 mA, maximum Voltage for the sensor supply 24 V DC (US1) Current consumption of the sensors 600 mA, maximum Total consumption from US1 3.5 W, maximum Actuator supply voltage (US2) 24 V DC Module power consumption at US2 2.5 W, maximum Total power consumption 6.0 W, maximum Supply Voltage (US1) Nominal value 24 V DC Permissible voltage range 18.5 V DC to 32 V DC, ripple included Permissible ripple 3.6 VPP Total current consumption at US1 720 mA Diagnostics Status indicator on the front of the module The voltage US1 is looped through the modules and can be tapped from the connection of the outgoing installation remote bus. The maximum continuous current carrying capacity is 7 A. Sensor Supply Voltage Nominal value US1 minus 1 V Nominal current 600 mA total; 50 mA per input Derating No derating Protective functions Electronic overload/short circuit protection The sensors are grouped in groups of four and each group is supplied by a short-circuit protected supply. 12 5992B IBS IP CDIO/R 24-12/4/8(-SF) Digital Inputs Number 12 inputs (only in the SF version input 11 is permanently connected in the module to the thermostatic switch input on the bottom of the housing and has no connection to connector 7). Signal level (DIN 19240): Logic 0 Logic 1 -30 V to +5 V 13 V to 30 V Delay when changing signal 3 ms, typical Nominal current per input 3.0 mA at 24 V, typical Permissible residual current, "0" signal 1.5 mA, typical Input groups The inputs for connectors 2 and 3, 4 and 5, and 6 and 7, respectively, are grouped together. Diagnostics Status indicator per input. The failure of the sensor supply is reported via the bus, and the error message is reset by an acknowledgment in the host. Supply Voltage (US2) Nominal value 24 V DC Permissible voltage range 18.5 V DC to 32 V DC, ripple included Permissible ripple 3.6 VPP Total current consumption at US2 5A Diagnostics Status indicator on the front of the module The voltage US2 is looped through the modules and can be tapped to the connection for the outgoing remote bus. The maximum continuous current carrying capacity is 7 A. Digital Outputs Number 4 outputs; 2 with a nominal current of 2 A per channel on connector 0; 2 with a nominal current of 0.5 A per channel on connector 1 Minimum output voltage at nominal current US2 minus 1 V Derating No derating Concurrent channel derating None 5992B 13 IBS IP CDIO/R 24-12/4/8(-SF) Digital Outputs (Continued) Limitation of the voltage induced on circuit interruption Up to -20 V, approximately Protection when ground connection interrupted Yes Maximum leakage current, "0" signal ≤0.8 mA Protective functions Electronic short-circuit protection, free running circuit Diagnostics Yellow status indicator for each output; color changes to red in the event of an error; shortcircuit/overload message via the bus, and storage in volatile memory on the module; the error message is reset by an acknowledgment in the host. Electromagnetic Compatibility Emitted interference according to EN 55011 Class A Immunity to interference according to EN 61000-4-2; IEC 61000-4-2 (ESD) Class 3, Criterion 2 Immunity to interference according to EN 61000-4-3; IEC 61000-4-3 10 V/m; Criterion 1 Immunity to interference according to EN 61000-4-4; IEC 61000-4-4 (burst) Class 4; Criterion 2 Immunity to interference according to EN 61000-4-5 (surge) Class 2; Criterion 2 Immunity to interference according to IEC 61000-4-6 (conducted) 10 V Voltage dips according to NAMUR NE21 0 ms ↔ 20 ms; repeat rate 1 s; criterion 1 Mechanical Capability Vibration according to IEC 60068-2-6 (operation) 5g; Criterion 1 Shock according to IEC 60068-2-27 30g Degree of protection IP65 when mounted; cover unused connectors with protective caps 14 5992B IBS IP CDIO/R 24-12/4/8(-SF) Ordering Data Description Order Designation Order No. Digital input/output module IBS IP CDIO/R 24-12/4/8 27 30 06 4 Digital input/output module with special functions IBS IP CDIO/R 24-12/4/8-SF 27 30 07 7 Protective caps for unused sensor/actuator connections (5 pcs.) IBS IP PROT IO 27 59 91 9 Crimping pliers CRIMPFOX RC 2,5 12 05 44 8 Remote bus connector: Male connector, straight Female connector, straight Male connector, angled Female connector, angled TGGM/CDIO/17-ST TGGM/CDIO/17-BU TWGM/CDIO/17-ST TWGM/CDIO/17-BU 16 67 89 5 16 67 90 5 16 67 95 0 16 67 96 3 Make sure you always use the latest documentation. It can be downloaded at www.phoenixcontact.com. 5992B 15 © Phoenix Contact 05/2004 Technical modifications reserved TNR 90 02 54 5 IBS IP CDIO/R 24-12/4/8(-SF) Phoenix Contact GmbH & Co. KG Flachsmarktstr. 8 32825 Blomberg Germany + 49 - (0) 52 35 - 3-00 + 49 - (0) 52 35 - 3-4 12 00 www.phoenixcontact.com Worldwide Locations: www.phoenixcontact.com/salesnetwork 16 5992B