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FL IL 24 BK-B-PAC Inline bus coupler for Ethernet Data sheet 7580_en_01 © PHOENIX CONTACT - 08/2008 With the help of a bus coupler, 63 Inline terminals can be connected at any position within an existing Ethernet system. – – – – – – – on l in ec om po ne – Ethernet TCP/IP; 10/100 Base-T(X) Transmission speeds of 10 Mbps and 100 Mbps Ethernet connection via 8-pos. RJ45 female connector Up to 63 other Inline terminals can be connected (process data channel) DDI (Device Driver Interface) software interface and Modbus/TCP Process data access via XML Management via WEB IP parameter setting via BootP Diagnostic and status LEDs Driver software for Sun Solaris/ Windows NT/2000 Software interface kit for other Unix systems Approved for the use in potentially explosive areas (observe the notes on page 10) s. – – – – The bus coupler is the interface between the Ethernet network and the Inline installation system. co Features Description nt 1 m AUTOMATION This data sheet is only valid in association with the IL SYS INST UM E user manual. For further information on the bus coupler, please refer to the FL IL 24 BK-B UM E user manual. Make sure you always use the latest documentation. It can be downloaded at www.download.phoenixcontact.com. A conversion table is available on the Internet at www.download.phoenixcontact.com/general/7000_en_00.pdf. This data sheet is valid for the products listed on the following page: FL IL 24 BK-B-PAC 2 Ordering data Products Description Type Order No. Pcs./Pkt. FL IL 24 BK-B-PAC 2862327 1 Accessories: Ethernet Description Type Order No. Pcs./Pkt. Gray RJ45 connector set for linear cable FL PLUG RJ45 GR/2 2744856 2 Green RJ45 connector set for crossed cable FL PLUG RJ45 GN/2 2744571 2 Inline bus coupler for Ethernet; complete with accessories (connectors, labeling fields and end plate) FL CAT5 HEAVY 2744814 FL CAT5 FLEX 2744830 FL CRIMPTOOL Media converter 660 nm FL MC 10BASE T/FO POF 2744869 Media converter 850 nm FL MC 10BASE T/FO G850 Accessories: Software Description Type Factory Manager, network management software FL SWT FL SNMP OPC gateway, software for information exchange between SNMP and OPC FL SNMP OPC SERVER 2744513 nt FL OPC SNMP AGENT Order No. Pcs./Pkt. 2831044 1 2832166 1 2832179 1 2729127 1 CD FL 24 24 BK 2832069 1 po IO configurator; CD-ROM with driver software, example program, OPC configurator and user documentation in pdf format 2744788 IBS OPC SERVER ne INTERBUS OPC server CD-ROM with German and English product version 2.1x and online documentation. Additional language versions are available on request. s. co Assembly tool for RJ45 connector m Double sheathed Ethernet cable Stranded Ethernet cable Type Order No. Pcs./Pkt. Inline connector, with color print IB IL SCN-8-CP 2727608 1 in ec Accessories: Other Description om Accessories: Connector as replacement item Description Order No. Pcs./Pkt. CLIPFIX 35-5 3022276 50 Power supplies QUINT-PS ... see INTERFACE catalog Type Order No. Pcs./Pkt. FL IL 24 BK-B UM E 2698766 1 "Automation Terminals of the Inline Product Range" user manual IL SYS INST UM E 2698737 1 "I/O modules at bus couplers" application note AH IL BK IO LIST 9015358 1 "Inline Terminals for Use in Zone 2 Potentially Explosive Areas" application note AH EN IL EX ZONE 2 – – on l Type Recommended end clamp; placed both to the right and left of the module to secure it on the DIN rail Documentation Description "Hardware and Firmware Manual for the Inline/Ethernet BusCoupler" user manual 7580_en_01 PHOENIX CONTACT 2 FL IL 24 BK-B-PAC 3 Technical data General data 90 mm x 120 mm x 72 mm Weight 270 g, typical Ambient temperatures (operation) 0°C … +55°C Ambient temperature (storage/transport) -25°C … +85°C Permissible humidity (operation/storage/transport) 10% ... 95% according to EN 61131-2 Permissible air pressure (operation/storage/transport) 70 kPa ... 106 kPa (up to 3000 m above sea level) Degree of protection IP20 according to IEC 60529 Class of protection Class 3 according to EN 61131-2, IEC 61131-2 Connection to protective earth ground Functional earth ground must be connected through the 24 V DC power/FE connector. The contacts are directly connected to the potential jumper and FE springs on the bottom of the housing. The terminal is grounded when it is snapped onto a grounded DIN rail. Functional earth ground is only used to discharge interference. Ambient compatibility Free from substances that would hinder coating with paint or varnish (according to VW specification) Resistance to solvents Standard solvents s. co m Housing dimensions (width x height x depth) Connection data for Inline connectors Spring-cage terminals Conductor cross-section 0.08 mm2 to 1.5 mm2 (solid or stranded), 28 - 16 AWG nt Connection method ne Interfaces Ethernet interface Number One 8-pos. RJ45 female connector po Connection format Twisted pair cable with a conductor cross section of 0.14 mm2 to 0.22 mm2 Connection medium 100 Ω Cable impedance 10/100 Mbps Maximum network segment expansion Inline local bus Transmission speed Electrical isolation in ec Connection om Transmission speed 100 m Through data routing 500 kbps No Number of Inline terminals that can be connected Limitation through software 63, maximum Maximum logic current consumption of the connected local bus modules: Imax ≤ 2 A DC on l Limitation through power supply unit Observe the logic current consumption of each device when configuring an Inline station. It is specified in every terminal-specific data sheet. The current consumption can differ depending on the individual terminal. The permissible number of devices that can be connected therefore depends on the specific station structure. Protocols/MIBs Supported protocols 7580_en_01 TCP/UDP BootP PHOENIX CONTACT 3 FL IL 24 BK-B-PAC Common data for 24 V main supply, segment supply, and bus coupler supply Connection Through Inline connector; terminal point assignment see page 9 Recommended cable lengths 30 m, maximum; routing cables through outdoor areas is not permitted Continuation Via potential routing Special demands on the voltage supply The UM/US supplies are electrically isolated from the bus coupler supply UBK if they are supplied separately. This is only ensured if two separate power supply units are used. Nominal value 24 V DC Tolerance -15%/+20% (according to EN 61131-2) Ripple ± 5% Permissible range 19.2 V to 30 V m NOTE: Module damage in the event of overload co Each 24 V area must be protected externally. The power supply unit must be able to supply 4 times (400%) the nominal current of the external fuse, to ensure that the fuse blows safely in the event of an error. 24 V main supply (UM)/24 V segment supply (US) Voltages (main and segment supply) that are transferred from the bus coupler to the potential jumpers follow the supply voltages without delay. Current carrying capacity 8 A, maximum (total current of US and UM) nt s. Behavior in the event of voltage fluctuations 24 V bus coupler supply UBK 92 mA (At no-load operation, i. e., Ethernet connected, no local bus devices are connected, bus inactive) ne Minimum current consumption at nominal voltage 1.5 A (Load of the 7.5 V communications power with 2 A, the 24 V analog voltage with 0.5 A) po Maximum current consumption at nominal voltage om Communications power UL (7.5 V) and the analog supply UANA (24 V) are generated from the bus coupler supply UBK. Nominal value Maximum output current Safety equipment in ec Communications power (UL) and analog supply (UANA) Communications power (potential jumpers) 7.5 V DC 2 A DC (observe derating) Electronic short-circuit protection Nominal value on l Analog supply (potential jumpers) 24 V DC Maximum output current 0.5 A DC (observe derating) Safety equipment Electric short-circuit protection 7580_en_01 PHOENIX CONTACT 4 FL IL 24 BK-B-PAC Derating of the communications power and the analog terminal supply 100 90 80 70 P [%] 60 50 m 40 30 co 20 0 0 5 10 15 20 25 30 35 40 45 50 nt TA [°C] s. 10 55 5560A012 Current carrying capacity of the power supply unit for communications power and analog supply in % Ambient temperature in °C ne P [%] TA [°C] PET = PBUS + PPERI a W b W x S I ) + (0.7 xSI ) A m = 1Lm A n = 1Ln om PEL = 2.6 W + (1.1 po Power dissipation Formula to calculate the power dissipation of the electronics Total power dissipation in the terminal Power dissipation for bus operation without I/O load (constant) Power dissipation with I/O connected ILn n a Current consumption of device n from the communications power Index of the number of connected devices (n = 1 to a) Number of connected devices (supplied with communications power) n=1 ILm m b b S ILm Total current consumption of the devices from the 7.5 V communications power (2 A, maximum) on l a S ILn in ec Where PEL PBUS PPERI Current consumption of the device m from the analog supply Index of the number of connected analog devices (m = 1 to b) Number of the connected analog devices (supplied with analog voltage) Total current consumption of the devices from the 24 V analog supply (0.5 A, maximum) m=1 7580_en_01 PHOENIX CONTACT 5 FL IL 24 BK-B-PAC Power dissipation/derating Using the maximum currents 2 A (logic current) and 0.5 A (current for analog terminals) in the formula to calculate the power dissipation when the I/Os are connected results in the following: PPERI = 2.2 W + 0.35 W = 2.55 W 2.55 W correspond to 100% current carrying capacity of the power supply unit in the derating curves on page 5. Make sure that the indicated nominal current carrying capacity in the derating curves is not exceeded when the ambient temperature is above 40°C. Corresponding to the formula, the total current carrying capacity of the connected I/Os (PPERI) is relevant. If, for example, no current is drawn from the analog supply, the percentage of current coming from the communications power may be increased. Example: Ambient temperature: 55°C Nominal current carrying capacity of communications power and analog supply: 50% according to the diagram ILLogic = 1 A, ILAnalog = 0.25 A m PPERI = 1.1 W + 0.175 W PPERI = 1.275 W (corresponds to 50% of 2.55 W) co Possible logic current if the analog supply is not loaded: PPERI = 1.1 W/A x ILLogic + 0 W PPERI / 1.1 W/A = ILLogic s. ILLogic = 1.275 W / 1.1 W/A nt ILLogic = 1.159 A Protective equipment Input protective diodes (can be destroyed by permanent overload) ne Surge voltage (segment supply/main supply/bus coupler supply) Pulse loads up to 1500 V are short circuited by the input protective diode. Polarity reversal (segment supply/main supply) Parallel diodes for protection against polarity reversal; in the event of an error the high current through the diodes causes the preconnected fuse to blow. Serial diode in the lead path of the power supply unit; in the event of an error only a low current flows. In the event of an error, no fuse trips within the external power supply unit. Ensure protection of 2 A by fuses through the external power supply unit. Mechanical tests Shock test according to IEC 60068-2-27 in ec Vibration resistance according to IEC 60068-2-6 om po Polarity reversal (bus coupler supply) Free fall according to IEC 60068-2-32 Operation: 25g, 11 ms period, half-sine shockpulse Storage/transport: 50g, 11 ms period, half-sine shock pulse Operation/storage/transport: 5g, 150 Hz, Criterion A 1m Conformance with EMC directives Developed according to IEC 61000-6.2 on l IEC 61000-4-2 (ESD) Criterion B 6 kV contact discharge 6 kV air discharge (without labeling field) 8 kV air discharge (with labeling field) IEC 61000-4-3 (Radiated noise immunity) Criterion A IEC 61000-4-4 (Burst) Criterion B IEC 61000-4-5 (Surge) Criterion B IEC 61000-4-6 (Conducted noise immunity) Criterion A IEC 61000-4-8 (Noise immunity against magnetic fields) Criterion A EN 55011 (Noise emission) Class A NOTE: Errors Portable radiotelephone equipment (P ≥ 2 W) must not be operated any closer than 2 m. There should be no strong radio transmitters or ISM (industrial scientific and medical) devices in the vicinity. Approvals For the latest approvals, please visit www.download.phoenixcontact.com or eshop.phoenixcontact.com. 7580_en_01 PHOENIX CONTACT 6 FL IL 24 BK-B-PAC 4 Installation instructions Des. Color Status Module electronics UL Green ON NOTE: Electrostatic discharge The terminal contains components that can be damaged or destroyed by electrostatic discharge. When handling the terminal, observe the necessary safety precautions against electrostatic discharge (ESD) in accordance with EN 61340-5-1 and EN 61340-5-2. OFF NOTE: Green The terminal is designed for SELV operation in according to IEC 950 / EN 60950 / VDE 0805. FAIL 100 ON s. nt ne Ethernet port PP Green om PP Green OFF po Local diagnostic and status indicators US co OFF The shielding ground of the connected twisted pair cables is electrically connected with the female connector. When connecting network segments, avoid ground loops, potential transfers, and voltage equalization currents via the braided shield. 5 ON FAIL Red ON OFF ON OFF 100 Green ON US XMT on l LINK UM OFF UL in ec RCV XMT Green ON OFF RCV Yellow ON OFF LNK Green ON 75801007 Figure 1 24 V supply for 7 V communications power/ interface supply present 24 V supply for 7 V communications power/ interface supply not present 24 V supply for main circuit present 24 V supply for main circuit not present 24 V segment supply present 24 V segment supply not present m UM Meaning Diagnostic and status indicators OFF Plug & play mode active Plug & play mode is not active The firmware has detected an error. The firmware has not detected an error. Operation with 100 Mbps (if LNK LED active) Operation with 10 Mbps (if LNK LED active) Sending of data telegrams No sending of data telegrams Receiving of data telegrams No receiving of data telegrams Physical network connection ready to operate Physical network connection interrupted or not present Reset The bus coupler can be reset by switching the supply voltage off and on again. 7580_en_01 PHOENIX CONTACT 7 FL IL 24 BK-B-PAC Connecting Ethernet and supply 6.1 Connecting Ethernet 1 co m 6 75801008 Ethernet connection s. Figure 2 ne po om Assignment TD+ (transmit data +) TD- (transmit data -) RD+ (receive data +) Reserved Reserved RD- (receive data -) Reserved Reserved in ec Pin 1 2 3 4 5 6 7 8 nt Connect the Ethernet to the module via an 8-pos. RJ45 connector. For the pin assignment of the RJ45 female connector, please refer to the following table: Figure 3 7580_en_01 Pin 4 Pin 3 Pin 2 Pin 1 Pin 8 Pin 7 Pin 6 Pin 5 on l RJ45 8-pos. RJ45 female connectors PHOENIX CONTACT 8 FL IL 24 BK-B-PAC 6.2 Connecting the supply Typical connection of the supply voltage The module is operated using a +24 V DC SELV. 1 2 1.1 1 1 2.1 1.2 2 2 2.2 2.3 U S U M 1.3 3 3 1.4 4 4 F L IL 2 4 B K -B -P A C O rd .-N o .: 2 8 6 2 3 2 7 U L 2.4 P P 1 75801009 R C V L IN K 1 0 /1 0 0 NOTE: po Functional earth ground must be connected through the -24 V DC power/FE connector. ne The maximum total current through the potential jumpers UM and US is 8 A. Figure 5 B K L G N D nt NOTE: U s. X M T 1 1 2 2 co 1 0 0 Terminal point assignment of the Inline connector 2 m F A IL Figure 4 In te rn a l ju m p e r in th e m o d u le + + + - 3 3 U - U S M S G N D 4 4 6 1 5 9 0 0 0 4 Typical connection of the supply voltage Assignment 1.2 24 V DC 24 V segment supply The supplied voltage is directly routed to the potential jumper. 24 V bus coupler supply UBK The communications power for the bus coupler and the connected local bus devices is generated from this power. The 24 V analog voltage (UANA) for the local bus devices is also generated. 24 V main supply UM The supplied voltage is directly led to the potential jumper. LGND GND of the bus coupler supply This potential is reference ground for the bus coupler electronics. SGND Reference potential for US and UM The reference potential is directly led to the potential jumper and is, at the same time, reference ground for the main and segment supply. Functional Grounding of the bus coupler and therefore of the Inline station earth ground The contacts are directly connected to the potential jumper and the FE spring on the bottom of the housing. US in ec 24 V DC Wire color/remark 1.3 on l Terminal point 1.1 2.3 SGND 1.4, 2.4 FE 2.1, 2.2 24 V DC LGND om Terminal point assignment of the Inline connector Functional earth ground is only used to discharge interference. 7580_en_01 PHOENIX CONTACT 9 FL IL 24 BK-B-PAC 7 Notes on using the terminal in potentially explosive areas 7.1 Approval according to EC directive 94/9 (ATEX) II 3G Ex nAC IIC T4 X WARNING: Explosion hazard This Inline bus coupler conforms to the requirements of protection type "n" and can be installed in a zone 2 potentially explosive area. This Inline bus coupler is a category 3G item of electrical equipment. Before startup, ensure that the following points and instructions have been observed. 4. For a list of terminals approved for use in zone 2 potentially explosive areas, please refer to the AH EN IL EX ZONE 2 application note. 5. ne Check the labeling on the Inline terminal and the packaging (see Figure 6). nt Before using an Inline terminal in a zone 2 potentially explosive area, first check that the terminal has been approved for installation in this area. 6. INTERBUS UL xx LISTED 31ZN Proc. Ctrl. Eqpt. For Haz. Locs. Cl. I, Zn. 2, AEx nC IIC T5 Cl. I, Zn. 2, Ex nC IIC T5 Cl. I, Div. 2, Grp. A,B,C,D T5 5561C001 Typical labeling of terminals for use in potentially explosive areas on l in ec Figure 6 GL om IBx IL xx xx x Order-No.: xxxxxxx Module-ID: xx HW/FW XX/- 7580_en_01 po 7. II 3G Ex nAC IIC T4 X Potential routing 4 A maximum for use in Ex areas m 3. co 2. WARNING: Explosion hazard Only use Inline terminals that are approved for use in potentially explosive areas. When working on the Inline bus coupler, always disconnect the supply voltage. The Inline bus coupler may only be installed, started up, and maintained by qualified specialist personnel. Mount the Inline bus coupler in a control cabinet or metal housing. The minimum requirement for both items is IP54 protection according to EN 60529. The Inline bus coupler must not be subject to mechanical strain or thermal loads, which exceed the limits specified in the product documentation. The Inline bus coupler must not be repaired by the user. Repairs may only be carried out by the manufacturer. The Inline bus coupler is to be replaced by an approved bus coupler of the same type. During operation, only category 3G equipment must be connected to Inline bus couplers in zone 2. Observe all applicable standards and national safety and accident prevention regulations for installing and operating equipment. s. 1. 7.2 Restrictions WARNING: Explosion hazard When using terminals in potentially explosive areas, observe the technical data and limit values specified in the corresponding documentation (user manual, data sheet, package slip). WARNING: Explosion hazard Restrictions regarding the Inline system Please make sure that the maximum permissible current of 4 A flowing through potential jumpers UM and US (total current) is not exceeded when using the Inline terminals in potentially explosive areas. PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany • Phone: +49-(0) 5235-3-00 PHOENIX CONTACT • P.O.Box 4100 • Harrisburg • PA 17111-0100 • USA • Phone: +717-944-1300 www.phoenixcontact.com 10