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2878612

2878612

  • 厂商:

    PHOENIX(菲尼克斯)

  • 封装:

  • 描述:

    TEMP CONTROL MODULE 8 ANALOG 24V

  • 数据手册
  • 价格&库存
2878612 数据手册
IB IL TEMP 4/8 RTD ... Inline analog input terminal, 8 channels, RTDs, 2 and 3-wire connection method 4 x AUTOMATION Data sheet 7079_en_05 1 © PHOENIX CONTACT 2011-03-17 Function description The terminal is designed for use within an Inline station. This terminal provides an 8-channel input module for resistance temperature detectors (RTDs). There are two options for data exchange: – Via process data (four inputs each in one bus cycle, multiplex mode) – Via PCP (all eight inputs in the "Analog Values" PCP object) This terminal supports: – Platinum and nickel sensors, e.g., Pt100, Pt1000, Ni1000 according to standard DIN EN 60751 and the SAMA guideline, as well as various other sensors – KTY81 and KTY84 sensors – The sensor type Pt10000 especially for building automation Features – – – – – – – Eight inputs for resistive temperature sensors and linear resistors up to 20 kΩ. Connection of sensors in 2 and 3-wire technology Communication via either process data or parameter channel (PCP) Channels are configured independently of one another using the bus system. Robust inputs, ideal for the use in harsh industrial environments with high electromagnetic interference Diagnostic indicators Temperature and resistance measurement in the range of milliseconds The measuring temperature is represented by standardized 16-bit values. This data sheet is only valid in association with the IL SYS INST UM E user manual. Make sure you always use the latest documentation. It can be downloaded at www.phoenixcontact.net/catalog. Function blocks are available to aid use of this terminal. They can be downloaded at www.phoenixcontact.net/catalog. This data sheet is valid for all products listed on the following page: IB IL TEMP 4/8 RTD ... Table of contents 1 Function description ................................................................................................................... 1 2 Ordering data.............................................................................................................................. 3 3 Technical data ............................................................................................................................ 4 4 Internal basic circuit diagram ...................................................................................................... 7 5 Local diagnostic and status indicators and terminal point assignment........................................ 8 6 Safety note.................................................................................................................................. 9 7 Installation instructions ............................................................................................................... 9 8 Electrical isolation ....................................................................................................................... 9 9 Connection notes........................................................................................................................ 9 10 Connection example................................................................................................................... 9 11 Programming data/configuration data........................................................................................10 12 Process data..............................................................................................................................10 13 OUT process data words ...........................................................................................................10 14 IN process data words ...............................................................................................................13 15 Formats for representing measured values................................................................................15 16 PCP communication ..................................................................................................................18 17 Configuration and analog values................................................................................................21 18 Measuring ranges ................................................................................................................................................ 22 19 Measuring errors........................................................................................................................23 20 General notes and recommendations for the signal/noise ratio .................................................25 21 Step response ...........................................................................................................................26 7079_en_05 PHOENIX CONTACT 2 IB IL TEMP 4/8 RTD ... 2 Ordering data Terminal blocks Description Type Order No. Pcs. / Pkt. Inline analog input terminal, complete with accessories (connectors and labeling fields), 8 channels, RTDs, 2 and 3-wire connection method, transmission speed of 500 kbps, terminal points of connectors numbered individually IB IL TEMP 4/8 RTD-PAC 2863915 1 Inline analog input terminal, complete with accessories (connectors and labeling fields), 8 channels, RTDs, 2 and 3-wire connection method, transmission speed of 500 kbps, terminal points of connectors numbered continuously IB IL TEMP 4/8 RTD-PAC/CN 2692487 1 Inline analog input terminal, complete with accessories (connectors and labeling fields), 8 channels, RTDs, 2 and 3-wire connection method, transmission speed of 2 Mbps, terminal points of connectors numbered individually IB IL TEMP 4/8 RTD-2MBD-PAC 2878612 1 Inline analog input terminal, without accessories, 8 channels, RTDs, 2 and 3-wire connection method, transmission speed of 500 kbps IB IL TEMP 4/8 RTD 2863009 1 Inline analog input terminal, without accessories, 8 channels, RTDs, 2 and 3-wire connection method, transmission speed of 2 Mbps IB IL TEMP 4/8 RTD-2MBD 2862916 1 You need 4 connectors with shield connector for the IB IL TEMP 4/8 RTD and IB IL TEMP 4/8 RTD-2MBD terminals. Accessories Description Type Order No. Pcs. / Pkt. Connector with shield connection IB IL SCN-6 SHIELD-TWIN 2740245 5 Shield connection clamp for applying the shield on busbars, 8 mm diameter SK8 3025163 10 Shield connection clamp for applying the shield on busbars, 14 mm diameter SK14 3025176 10 Shield connection clamp for applying the shield on busbars, 20 mm diameter SK20 3025189 10 Shield connection clamp for applying the shield on busbars, 35 mm diameter SK35 3026463 10 Support for assembly on DIN rails for 10 mm x 3 mm busbars AB-SK 3025341 10 Support for direct mounting with contact to the mounting surface AB-SK 65 3026489 10 Support, made of insulation material, with fixing screws, can be used for either 10 mm x 3 mm or 6 mm x 6 mm busbars AB-SK/E 3026476 10 N busbar, 10 mm x 3 mm, 1 m long NLS-CU 3/10 0402174 1 End terminal, 4 mm2 , without insulating cap AK 4 0404017 50 End terminal, 4 mm2 , with insulating cap, green-yellow for PE AK G GNYE 0421029 50 End terminal, 4 mm2 , with insulating cap, black for L1, L2, L3 AKG 4 BK 0421032 50 Documentation Description Type Order No. Pcs. / Pkt. "Automation terminals of the Inline product range" user manual IL SYS INST UM E – – "Peripherals Communication Protocol (PCP)" user manual IBS SYS PCP G4 UM E 2745169 1 "Porting using PCP compact" user manual IBS PCP COMPACT UM E 9015349 1 7079_en_05 PHOENIX CONTACT 3 IB IL TEMP 4/8 RTD ... 3 Technical data General data Housing dimensions (width x height x depth) 48.8 mm x 136.8 mm x 71.5 mm (with connectors) Weight 125 g (without connectors), 190 g (with connectors) Operating mode Process data mode with 5 words/1 word PCP Connection method for sensors 2 and 3-wire technology Ambient temperature (operation) -25°C ... +55°C Ambient temperature (storage/transport) -25°C ... +85°C Permissible humidity (operation/storage/transport) 10% ... 95%, according to DIN EN 61131-2 Permissible air pressure (operation/storage/transport) 70 kPa ... 106 kPa (up to 3000 m above sea level) Degree of protection IP20 Class of protection Class III, EN 61131-2, IEC 61131-2 Connection data for Inline connectors Connection method Spring-cage terminal blocks Conductor cross section 0.08 mm2 ... 1.5 mm2 (solid or stranded), 28 - 16 AWG Interface Inline local bus Inline data routing Transmission speed IB IL TEMP 4/8 RTD, IB IL TEMP 4/8 RTD-PAC, IB IL TEMP 4/8 RTD-PAC/CN 500 kbps IB IL TEMP 4/8 RTD-2MBD, IB IL TEMP 4/8 RTD-2MBD-PAC 2 Mbps Power consumption 500 kbps 2 Mbps Communications power UL 7.5 V 7.5 V Current consumption from UL 75 mA (typical) 100 mA (typical) I/O supply voltage UANA 24 V DC 24 V DC Current consumption at UANA 28 mA (typical) 41 mA (typical) Total power consumption 1.24 W (typical) 1.75 W (typical) Supply of the module electronics and I/O through bus coupler/power terminal Connection method Potential routing Analog inputs Number 8 analog RTD inputs Description of the input Input for resistive temperature sensors Connection method Spring-cage connection Connection method 2, 3-wire (shielded) Linear resistance range 0 Ω ... 400 Ω, 0 Ω ... 20 kΩ Sensor types that can be used Pt, Ni, KTY, Cu, linear resistors Standards for characteristic curves According to DIN EN 60751: 07/1996/ according to SAMA RC 21-4-1966 Measuring principle Successive approximation Measured value representation 16 bits (15 bits + sign bit) Conversion time of the A/D converter 5 µs, typical; 10 µs, maximum Process data update 6 ms (up to 230 ms possible depending on the connection method) Data formats IB IL, IB ST, S7-compatible Accuracy 0.06% (typical), 0.25% (maximum) Accuracy ±0.5°C (typical) 7079_en_05 PHOENIX CONTACT 4 IB IL TEMP 4/8 RTD ... Additional tolerances influenced by electromagnetic fields Type of electromagnetic interference Typical deviation of the measuring range final value Relative for the input area linear R 0 to 400 Ω Relative for the input area linear R 0 to 20 kΩ Electromagnetic fields; field strength 10 V/m according to EN 61000-4-3/IEC 61000-4-3 < ±4.8% < ±0.5% Conducted interference Class 3 (test voltage 10 V) according to EN 61000-4-6/IEC 61000-4-6 < ±3.5% < ±0.3% Tolerances at TA = +25°C Sensor type Range Lower limit Upper limit TA = +25°C Absolute deviation Typical Maximum TA = +25°C Relative deviation Typical Maximum Pt100DIN and SAMA (3-wire connection) -200°C +850°C ±0.50°C ±2.13°C ±0.06% ±0.25% Pt100DIN and SAMA (2-wire connection) -200°C +850°C ±1.22°C ±5.64°C ±0.14% ±0.66% Pt10000 DIN and SAMA (2 and 3-wire connection) 0°C +70°C ±0.60°C ±1.80°C ±0.86% ±2.57% Pt10000 DIN and SAMA (2 and 3-wire connection) -200°C +180°C ±1.24°C ±3.10°C ±0.69% ±1.72% Rlin400 (3-wire termination) 0Ω 400 Ω ±0.20 Ω ±0.83 Ω ±0.05% ±0.21% Rlin400 (2-wire termination) 0Ω 400 Ω ±0.48 Ω ±2.20 Ω ±0.12% ±0.55% Rlin20k (2 and 3-wire termination) 0Ω 20000 Ω ±150 Ω ±200 Ω ±0.75% ±1.00% The data contains the offset error, gain error, and linearity error in its respective basic setting. The data is related to nominal operation (preferred mounting position, US = 24 V) with pre-set 32-sample filter. Please also observe the values for temperature drift and the tolerances under EMI. All errors indicated as a percentage are related to the positive measuring range final value. The maximum tolerance values represent the worst case measurement inaccuracy. They contain the theoretically maximum possible tolerances in the corresponding measuring ranges. In the same way, the theoretical maximum possible tolerances of the calibration and test equipment have been taken into account. This data is valid for at least twelve months. Temperature and drift response Sensor type Range Lower limit Upper limit TA = -25°C to +55°C Drift (related to the measuring range final value) Typical Maximum Pt100 DIN and SAMA -200°C +850°C 60 ppm/K 220 ppm/K Pt1000 DIN and SAMA -200°C +850°C 150 ppm/K 500 ppm/K Pt10000 DIN and SAMA 1200 ppm/K -200°C +180°C 390 ppm/K Rlin400 0Ω 400 Ω 60 ppm/K 250 ppm/K Rlin20k 0Ω 20000 Ω 280 ppm/K 900 ppm/K Protective equipment Short-circuit protection for each input 7079_en_05 Yes PHOENIX CONTACT 5 IB IL TEMP 4/8 RTD ... Electrical isolation Common potentials The 24 V main voltage UM, 24 V segment voltage US, and GND have the same potential. FE is a separate potential area. Separate potentials in the IB IL TEMP 4/8 RTD terminal Test distance Test voltage 7.5 V supply (bus logic)/ ±15 V, ±5 V analog supply (analog I/O) 500 V AC, 50 Hz, 1 min. 7.5 V supply (bus logic)/functional earth ground 500 V AC, 50 Hz, 1 min. ±15 V, ±5 V analog supply (analog I/O)/functional earth ground 500 V AC, 50 Hz, 1 min. Error messages to the higher-level control or computer system Failure of the internal I/O voltage supply Yes, I/O error message sent to the bus coupler Failure of or insufficient communications power UL Yes, I/O error message sent to the bus coupler Error messages via process data Peripheral fault/user error Yes (see page 15) Mechanical requirements Vibration, IEC 60068-2-6; EN 60068-2-6 5g Shock, IEC 60068-2-27; EN 60068-2-27 30g Approvals For the latest approvals, please visit www.phoenixcontact.net/catalog. 7079_en_05 PHOENIX CONTACT 6 IB IL TEMP 4/8 RTD ... 4 Internal basic circuit diagram L o c a l b u s U U O P C S R E 1 L + A N A U L - L e v e ls h ift 3 V /5 V S u p e r v is o r 2 4 V ± 5 V ± 1 5 V R E F µ C V o lta g e M o n ito r in g M U X IK + 2 4 V (U M 2 IK 3 IK 4 IK IK 5 6 IK IK 7 8 ) S + 2 4 V (U IK 1 M U X ) 7 0 7 9 A 0 0 2 Figure 1 Internal wiring of the terminal points Key: Amplifier OPC S R E 1 Protocol chip V o lta g e M o n ito r in g Voltage monitoring Register expansion x x x L e v e ls h ift 3 V /5 V X X X M U X S u p e r v is o r µ C DC/DC converter with electrical isolation Level adaptation Multiplexer Hardware monitoring Constant current source Microcontroller Optocoupler Other symbols used are explained in the IL SYS INST UM E user manual. Analog/digital converter R E F 7079_en_05 Reference voltage PHOENIX CONTACT 7 IB IL TEMP 4/8 RTD ... 5 Local diagnostic and status indicators and terminal point assignment T R D T E M P 4 /8 R T D 5.2 Terminal point assignment for 2-wire connection Terminal points X.1 X.2 Signal Assignment I1+/U1+ I1-/U1- X.3 X.1 X.2 – I2+/U2+ I2-/U2- X.3 X.4, 2.4 – – RTD sensor 1 I: Constant current supply U: Measuring input – RTD sensor 2 I: Constant current supply U: Measuring input – FE 5.3 1 Terminal points X.1 X.2 X.3 X.1 X.2 X.3 X.4, X.4 2 1 .1 1 1 2 .1 1 .2 2 2 2 .2 1 .3 3 3 2 .3 1 .4 4 4 2 .4 Terminal point assignment for 3-wire connection Signal Assignment I1+/U1+ I1U1I2+/U2+ I2U2– RTD sensor 1 Constant current supply Measuring input sensor 1 RTD sensor 2 Constant current supply Measuring input sensor 2 FE 7 0 6 3 A 0 0 3 Figure 2 IB IL TEMP 4/8 RTD with an appropriate connector A B 4x 1 x Function identification 1.1 Green 1.2 1 2 x 1 2 2 3 3 2.1 1.1 2.2 1.2 2.3 1.3 2 Mbps: white stripe in the vicinity of the D LED 1.3 5.1 Des. D TR Local diagnostic and status indicators 1.4 4 4 2.4 1 x 1.4 2 1 1.1 2.1 1 11 1.2 2.2 2 4 2 1 2 11 11 22 22 2 33 33 3 3.4 4.4 5.4 6.4 7.4 8.4 44 44 44 Color Meaning Green Diagnostics Green PCP active 4 8.1 8.2 8.3 8.4 7079A003 Figure 3 A) B) 7079_en_05 x 1 3.3 4.3 5.3 6.3 7.3 8.3 33 1.4 2.4 1 3.2 4.2 5.2 6.2 7.2 8.2 22 1.3 2.3 3 2 3.1 4.1 5.1 6.1 7.1 8.1 Terminal point numbering: individual connectors (A) and connector sets (B) Using the IB IL TEMP 4/8 RTD-PAC and IB IL TEMP 4/8 RTD-2MBD-PAC with the connectors provided. Using IB IL SCN-6 SHIELD-TWIN individual connectors Using the IB IL TEMP 4/8 RTD-PAC/CN terminal with the provided connectors PHOENIX CONTACT 8 IB IL TEMP 4/8 RTD ... 6 Unused channels Safety note During configuration, ensure that no isolating voltage for safe isolation is specified between the analog inputs and the bus. During thermistor detection, for example, this means that the user has to provide signals with safe isolation, if applicable. 7 Short-circuit unused channels (see Figure 5 on page 9, channels 2 to 7). This ensures that the measuring values at the other channels are within the specified tolerances. 10 Connection example When connecting the shield before the terminal, insulate the shield on the sensor side (shown in gray in Figure 5). Figure 5 shows the connection schematically. Installation instructions High current flowing through potential jumpers UM and US leads to a temperature rise in the potential jumpers and inside the terminal. To keep the current flowing through the potential jumpers of the analog terminals as low as possible, always place the analog terminals after all the other terminals at the end of the main circuit (for the sequence of the Inline terminals, see also IL SYS INST UM E user manual). 8 Connection of passive sensors Slot 1 Channel 4 3 2 1 2 3 4 5 6 7 8 Electrical isolation D TR L o c a l b u s (IN ) U L B u s c o n n e c tio n O P C a n d m ic r o c o n tr o lle r (7 .5 V D C ) U L U U A N A (2 4 V D C ) 2 4 V ± 5 V ± 1 5 V Figure 4 (7 .5 V D C ) A N A 1 (2 4 V D C ) A I/O in te r fa c e ± 5 V ± 1 5 V F E p o te n tia l TEMP 4/8 RTD L o c a l b u s (O U T ) A n a lo g in p u ts B E le c tr ic a l is o la tio n b e tw e e n a re a A a n d B 7 0 6 3 A 0 0 5 2 1 2 1 2 1 2 I 1+ 1 11 11 11 1 I 8+ I 1- 2 22 22 22 2 I 8- 3 33 33 33 3 U8- 4 44 44 44 4 Electrical isolation of the individual function areas 7063B007 9 Connection notes Figure 5 Connection of sensors in 2 and 3-wire technology with shield connection Connecting the resistance temperature detectors Always connect temperature shunts using shielded, twisted-pair cables. Channel 1: 2-wire technology; channel 8: 3-wire technology Other channels: not used (with short-circuit jumpers) Connecting the shield The connection examples show how to connect the shield (Figure 5). Insulate the shield at the sensor. 7079_en_05 PHOENIX CONTACT 9 IB IL TEMP 4/8 RTD ... 11 Programming data/configuration data INTERBUS (local bus) ID code Length code Process data channel Input address area Output address area Parameter channel (PCP) Register length (bus) 12 Other bus systems DFhex (223dec) 05hex 80 bits 5 words 5 words 1 word 6 words For the programming data/configuration data of other bus systems, please refer to the corresponding electronic device data sheet (e.g., GSD, EDS). Process data The terminal has five process data words and one PCP word. O U T 1 O U T IN 1 S ta tu s w o rd IN Figure 6 13 O U T 2 O U T 3 O U T 4 O U T 5 IN 2 IN 3 IN 4 IN 5 C o n tro l w o rd 7 0 6 3 A 0 0 8 Order of the process data words OUT process data words Five process data output words are available. Configure the terminal channels via the OUT process data words OUT1 and OUT2. In this context, the output word OUT1 contains the command and the output word OUT2 contains the parameters belonging to this command. The following configurations are possible: Configuration Selection of mean-value generation (filtering) Type of sensor connection Short designation Filter Default If you change the configuration, the message "Measured value invalid" appears (diagnostic code 8004hex), until new measured values are available. Please note that extended diagnostics is only possible if the IB IL format is configured as the format for representing the measured values. As this format is preset on the terminal, it is available as soon as the voltage is applied. 16-sample mean value Connec3-wire techtion nology Value of reference resistance R0 R0 100 Ω Resolution setting Resolution 0.1°C Selection of the format for repre- Format IBIL format senting measured values Sensor type setting Sensor Pt100 (DIN) type Configuration errors are indicated in the status word. The configuration settings are stored in a volatile memory. 7079_en_05 PHOENIX CONTACT 10 IB IL TEMP 4/8 RTD ... 13.1 Output word OUT1 (control word) OUT1 Bit 15 14 13 12 11 10 9 8 Command code Assignment 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 1 0 Bit 15 to bit 8 (command code): 0 0 0 0 0 0 Bit 15 to bit 8 0 0 0 C 0 0 1 0 0 0 1 0 C 0 0 OUT1 C 0x00hex 0 0800hex 1 0900hex 0 0 0 0 1 0 1 0 0 0 0 0 0 1 0 1 0 1 1 0 0 1 0 C 1 C C 0 C C 1x00hex 0 3C00hex C 4x00hex 0 1 0 1 0 C C C 5x00hex 0 1 1 0 0 0 0 0 0A00hex 6000hex Command function Read measured value in IN2 channel-by-channel. Read measured values of channels 1 to 4 in IN2 to IN5. Read measured values of channel 5 to 8 into IN2 to IN5. Read measured values of channels 1 to 4 in IN2 to IN5. Conversion of these channels only (shorter conversion time) Read configuration in IN2 channel-by-channel. Read firmware version and module ID in IN2. Configure channel, configuration in OUT2 Configure channel and read measured value of the channel, configuration in OUT2, measured value in IN2. Configure entire terminal (all channels); configuration in OUT2. CCC = channel number 13.2 Output word OUT2 (parameter word) The parameters for the commands 4x00hex, 5x00hex, and 6000hex must be specified in OUT2. This parameter word is only evaluated for these commands. OUT2 Bit 15 Assignment 0 Filter 14 13 Filter 12 2/3 11 10 9 R0 Selects mean value generation. After every conversion, the measured value is saved in a mean value memory via which the mean value is generated. The memory size can be selected with the filter option. E.g., for a 16sample mean value, the mean value is generated using the last 16 measured values. 2/3 Connection method, 2-wire or 3-wire Selection of sensor resistance at 0°C. R0 Here, for example, you can select whether Pt100, Pt500, Pt1000 or Pt10000 are to be used for the platinum sensor type. Resolution Quantization of the measured value, choice between °Celsius or °Fahrenheit Format Represents the measured value in the IN process data Sensor type Sets the selected sensor type 7079_en_05 8 7 6 Resolution 5 4 Format 3 2 Sensor type If invalid parameters are specified in the parameter word, the command will not be executed. The command is acknowledged in the input words with the set error bit. PHOENIX CONTACT 11 IB IL TEMP 4/8 RTD ... 13.3 Parameters for configuration The values displayed in bold are default settings. Bit 14 and bit 13: Code dec bin 0 00 1 01 2 10 3 11 Bit 12: Filter 16-sample mean value No mean value 4-sample mean value 32-sample mean value Code dec bin 0 0 1 1 Connection method (2/3) 3-wire 2-wire Code dec bin hex Bit 11 to bit 8 Code dec bin 0 1 2 3 4 5 6 7 0000 0001 0010 0011 0100 0101 0110 0111 R0 [Ω] hex 0 1 2 3 4 5 6 7 100 10 20 30 50 120 150 200 8 9 10 11 12 13 14 15 1000 1001 1010 1011 1100 1101 1110 1111 R0 [Ω] 8 9 A B C D E F 240 300 400 500 1000 1500 2000 10000 Bit 7 and bit 6: Code dec bin 0 1 2 3 00 01 10 11 Resolution for sensor type 0 to 11 13 (Potentiometer [%]) 0.1°C 1% 0.01°C 0.1% 0.1°F Reserved 0.01°F 14 (Linear R: 0 to 400 Ω) 0.1 Ω 0.01 Ω Reserved 15 (Linear R: 0 to 20000 Ω) 1Ω 0.1 Ω Reserved Bit 5 and bit 4 Code dec bin 0 00 1 01 2 10 3 11 7079_en_05 Format IB IL format (15 bits + sign bit with extended diagnostics) IB ST format (12 bits + sign bit + 3 diagnostic bits) S7-compatible format (15 bits + sign bit) Reserved PHOENIX CONTACT 12 IB IL TEMP 4/8 RTD ... Bit 3 to bit 0: Code dec bin 0 0000 1 0001 2 0010 3 0011 4 0100 5 0101 6 0110 7 0111 Sensor type Code dec bin 8 1000 9 1001 10 1010 11 1011 12 1100 13 1101 14 1110 15 1111 Pt DIN Pt SAMA Ni DIN Ni SAMA Cu10 Cu50 Cu53 Ni1000 (Landis & Gyr) Sensor type Ni500 (Viessmann) KTY 81-110 KTY 84 KTY 81-210 Reserved Potentiometer [%] Linear R: 0 to 400 Ω Linear R: 0 to 20000 Ω Example of a parameterization Sensor Pt1000 DIN OUT2 Bit 15 Assignment 0 Assignment 0 14 13 Filter 1 12 11 10 2/3 1 1 14 IN process data words 14.1 Input word IN1 (status word) 9 8 R0 1 1 7 6 Resolution 0 0 5 4 3 Format 2 1 0 Sensor type 0 0 0 0 0 0 0 0 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 The input word IN1 serves as status word. IN1 Bit 15 Assignment EB 14 13 12 11 10 Mirrored command code EB: Error bit EB = 0 EB = 1 No error has occurred. An error has occurred. 9 8 Mirroring of the command code: A command code mirrored from the control word. Here, the MSB is suppressed. The following error bits set the error bit during configuration: – An invalid parameter word was sent. Remedy: Check the parameters (see "Parameters for configuration" on page 12) – Parameterization via process data was disabled during parameterization via PCP Remedy: Permit parameterization via process data ("System bit" element, "Conf" bit = 1, see "Config Table object" on page 19) 7079_en_05 PHOENIX CONTACT 13 IB IL TEMP 4/8 RTD ... 14.2 Input words IN2 to IN5 For the control word 3C00hex, IN2 supplies the firmware version and the module ID. The measured values, the configuration or the firmware version are transmitted to the controller board or the PC using the process data input words IN2 through IN5 in accordance with the configuration. Example: firmware version 1.23 IN2 Bit Assignment (hex) Meaning 15 14 13 12 11 10 1 9 MSB LSB SB AV 0 OC OR 6 5 13 12 11 10 9 8 7 6 13 12 11 10 9 8 7 Analog value 6 3 2 3 1 0 Ehex Module ID about the formats, please refer to "Formats for representing measured values" on page 15. 5 4 3 2 1 LSB 0 IB IL format, S7-compatible format Analog value 14 4 Firmware version 1.23 SB 15 SB 7 2 Basically three formats are available for the representation of the measured values. For more detailed information MSB 15 14 8 5 4 3 2 0 1 OC 0 OR IB ST format Most significant bit Least significant bit Sign bit Analog value Reserved Open circuit/short circuit Overrange Open-circuit detection: An open circuit is detected according to the following table: Faulty sensor cable I+/U+ IUYes – No 7079_en_05 2-wire 3-wire Yes Yes – Yes Yes No Open circuit is detected. The cable is not connected when using this connection method. Open circuit is not detected. PHOENIX CONTACT 14 IB IL TEMP 4/8 RTD ... 15 Formats for representing measured values 15.1 IB IL format (default setting) The measured value is represented in bits 14 to 0. An additional bit (bit 15) is available as a sign bit. This format supports extended diagnostics. Values > 8000hex and < 8100hex indicate an error. The following diagnostic codes are possible: Code (hex) 8001 8002 8004 8010 8020 8040 8080 Error Measuring range exceeded (overrange) Open circuit Measured value invalid/no valid measured value available (e.g., because channel was not configured) Configuration invalid I/O supply voltage faulty Terminal faulty Below measuring range (underrange) Measured value representation in IB IL format, 15 bits MSB 15 14 SB SB 13 12 11 10 9 8 7 6 Analog value 5 4 3 2 1 LSB 0 Sign bit Typical analog values depending on the resolution Sensor type All temperature sensors Potentiometer Linear 0 to 400 Ω Linear 0 to 20 kΩ Sensor/code 0 to 11 13 14 15 Resolution (bits 7 and 6) 00bin/10bin 00bin 00bin 00bin Process data item (= analog value) 1% [%] 0.1 Ω [Ω] 1Ω [Ω] – – hex dec 0.1°C/0.1°F [°C]/[°F] 8002 – Open circuit – 8001 – Overrange (see table on page 22) – See note below 2710 10000 1000.0 10000 (100 x R0) 0FA0 4000 400.0 4000 (40 x R0) 400.0 000A 10 1.0 10 (0.10 x R0) 1.0 10 0001 1 0.1 1 (0.01 x R0) 0.1 1 0 0 >400.0 >20000 – 10000 4000 0000 0 0 0 FFFF -1 -0.1 – – – FC18 -1000 -100.0 – – – Underrange (cf. Table page 22) – – – 8080 7079_en_05 PHOENIX CONTACT 15 IB IL TEMP 4/8 RTD ... This sensor type (potentiometer) does not have defined upper limits of the measuring range. Depending on the gain, however, an open circuit is detected at approximately 400 Ω or at approximately 20000 Ω. Please note for the potentiometer (No. 13) and linear resistor (No. 14 and 15) sensor types that below 0.8% of the nominal range (e.g., 0 Ω to 3 Ω for the "linear R: 0 to 400 Ω" type) the diagnostic messages "Overrange" and "Underrange" can be generated. Sensor type All temperature sensors Potentiometer Linear 0 to 400 Ω Linear 0 to 20 kΩ Sensor/code 0 to 11 13 14 15 Resolution (bits 7 and 6) 01bin/11bin 01bin 01bin 01bin Process data item (= analog value) dec 0.01°C/0.01°F [°C]/[°F] 0.1% [%] 0.01 Ω [Ω] 0.1 Ω [Ω] 8002 – Open circuit – – – 8001 – > 325.12 Overrange (see page 22) – 3251.2 325.12 3251.2 2710 10000 100.00 1000.0 (10 x R0) – 100.00 1000.0 0FA0 4000 40.00 400.0 (4 x R0) 40.00 400.0 000A 10 0.1 1 (0.01 x R0) 0.1 1 0001 1 0.01 0.1 (0.001 x R0) 0.01 0.1 hex 0000 0 0 0 0 0 FFFF -1 -0.01 – – – FC18 (-1000) -10 -10 – – – D8F0 -10000 -100.00 – – – Underrange (see page 22) – – – 8080 If the measured value is outside the representation area of the process data, the "Overrange" or "Underrange" error message is displayed. Please note for the potentiometer (No. 13) and linear resistor (No. 14 and 15) sensor types that below 0.8% of the nominal range (e.g., 0 Ω to 3 Ω for the "linear R: 0 to 400 Ω" type) the diagnostic messages "Overrange" and "Underrange" can be generated. 7079_en_05 PHOENIX CONTACT 16 IB IL TEMP 4/8 RTD ... 15.2 IB ST format The measured value is represented in bits 14 through 3. The remaining 4 bits are available as sign and error bits. Measured value representation in IB ST format; 12 bits MSB 15 14 SB SB 0 OC OR 13 12 11 10 9 8 7 Analog value 6 5 4 3 2 0 1 OC LSB 0 OR Sign bit Reserved Open circuit/short circuit Overrange Typical analog values depending on the resolution Sensor type Sensor code Resolution (bits 7 and 6) Process data item (= analog value) hex dec xxxx xxxx xxxx xxx1bin 2710 03E8 0008 0000 FFF8 FC18 xxxx xxxx xxxx xxx1bin 10000 1000 8 0 -8 -1000 xxxx xxxx xxxx xx1xbin AV x RTD sensor (0 to 11) 00bin/10bin 0.1°C/0.1°F [°C]/[°F] 01bin/11bin 0.01°C/0.01°F [°C]/[°F] Overrange (AV = positive final value from the table on page 22) 1000.0 100.00 100.0 10.00 0.8 0.08 0 0 -0.8 -0.08 -100.0 -10.00 Underrange (AV = negative final value from the table on page 22) Open circuit/short circuit (AV = negative final value from the table on page 22) Analog value Can have the value 0 or 1 If the measured value is outside the representation area of the process data, bit 0 is set to 1. In the event of an open/short circuit, bit 1 is set to 1. 7079_en_05 PHOENIX CONTACT 17 IB IL TEMP 4/8 RTD ... 15.3 S7-compatible format The measured value is represented in bits 14 to 0. An additional bit (bit 15) is available as a sign bit. Measured value representation in S7-compatible format; 15 bits MSB 15 14 SB SB AV 13 12 11 10 8 7 6 Analog value 5 4 3 2 1 LSB 0 Sign bit Analog value IB input data word (Two's complement) (hex) 7FFF 2710 (10000) 03E8 (1000) 0008 (8) 0000 FFF8 (-8) FC18 (-1000) 8000 16 9 All temperature sensors Resolution 0.1°C or 0.1°F (°C) or (°F) Overrange 1000.0 100.0 0.8 0 -0.8 -100.0 Underrange All temperature sensors Resolution 0.01°C or 0.01°F (°C) or (°F) Overrange 100.0 10.00 0.08 0 -0.08 -10 Underrange PCP communication For information on PCP communication, please refer to the IBS SYS PCP G4 UM E and IBS PCP COMPACT UM E user manuals. By default upon delivery, the terminal is configured according to the default settings on page 10. The terminal can be configured using process data or PCP to suit your application. In PCP mode, the terminal is configured with the "Config Table" object. 16.1 The IBS CMD (for standard controller boards) and IBS PC WORX (for Field Controllers (FC) and Remote Field Controllers (RFC)) programs are available for the configuration and parameterization of your INTERBUS system. For additional information, please refer to the "IBS CMD SWT G4 UM E" user manual and the documentation for the version of PC WORX used. Object dictionary Index 0080hex 0081hex Data type Array of Unsigned 16 Array of Unsigned 16 A 12 8 L 2 2 Meaning A: Number of elements rd: Read access permitted L: Length of an element in bytes wr: Write access permitted 7079_en_05 Object name Config table Analog Values Rights rd/wr rd PHOENIX CONTACT 18 IB IL TEMP 4/8 RTD ... 16.2 Object descriptions Config Table object Configure the terminal using this object. If you configure the terminal using PCP and the "Conf" bit equals 0 in the "System bit" element, parameterization via process data is disabled. Set the "Conf" bit to 1 in order to enable parameterization via process data in addition to parameterization via PCP. Object description: Object Config table Access Read, Write Data type Array of Unsigned 16 Index 0080hex 12 x 2 bytes Subindex 00hex 01hex 02hex 03hex 04hex 05hex 06hex 07hex 08hex 09hex 0Ahex 0Bhex 0Chex Write all elements Configuration of channel 1 Configuration of channel 2 Configuration of channel 3 Configuration of channel 4 Configuration of channel 5 Configuration of channel 6 Configuration of channel 7 Configuration of channel 8 Reserved System bit Reserved Reserved Length (bytes) 18hex 02hex Subindex 00hex Subindex 01hex to 0Chex Data Terminal configuration Element value range The "Configuration channel x" elements have the following structure: Bit 15 Assignment 0 14 13 Filter 12 2/3 11 10 9 R0 8 7 6 Resolution 5 4 Format 3 2 1 0 Sensor type For the value ranges of the individual parameters, please refer to "Parameters for configuration" on page 12. If an invalid configuration is specified, a negative confirmation is generated with error message 08hex, 00hex or xx30hex. The low byte of the additional error code is 30hex (value is out of range), the high byte contains the number of the affected element. Example: Config Table is completely filled with data (subindex 00) and the entry for channel 6 is invalid. In this case, the additional error code equals 0630hex. 7079_en_05 PHOENIX CONTACT 19 IB IL TEMP 4/8 RTD ... The "System bit" element is set up as follows: Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Assignment 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Con f "Conf" If bit 0 = 0, configuration via process data is disabled (default)."Conf" If bit 0 = 1, configuration via process data is permitted (command codes 40xxhex and 6000hex). Analog Values object The elements of this object contain the analog values of the channels in a format that has been selected for this channel. Object description: Object Analog Values Access Read Data type Array of Unsigned 16 Index 0081hex Subindex 00hex 01hex 02hex 03hex 04hex 05hex 06hex 07hex 08hex Read all elements Analog value of channel 1 Analog value of channel 2 Analog value of channel 3 Analog value of channel 4 Analog value of channel 5 Analog value of channel 6 Analog value of channel 7 Analog value of channel 8 Length (bytes) 10hex 02hex Subindex 00hex Subindex 01hex to 08hex Data Analog values of the channels 7079_en_05 8 x 2 bytes PHOENIX CONTACT 20 IB IL TEMP 4/8 RTD ... 17 Configuration and analog values The terminal only needs to be configured if the channels are not to be operated with the default values (see "Parameters for configuration" on page 12). You can either configure the terminal via process data or via PCP and transmit analog values accordingly. Example 2 Each channel is configured differently. Step 1 If you have configured the terminal via PCP, the configuration can no longer be modified via the process data. 2 Examples for terminal configuration via process data 3 For easy terminal configuration a function block can be downloaded at www.phoenixcontact.net/catalog 4 5 Example 1 All channels are to be configured as Ni1000 in 3-wire technology with 16-sample mean value generation. IBIL is used as format with a resolution of 0.1°C. The configuration value is therefore 0002hex. Step 1 2 3 4 5 6 7 8 Process data OUT2 = 0C02hex OUT1 = 6000hex Wait until IN1 = 6000hex OUT1 = 0800hex 6 ... 15 Meaning Specify configuration 16 Wait for confirmation Process data OUT2 = configuration for channel 1 OUT1= 4000hex Wait until IN1 = 4000hex OUT2 = configuration for channel 2 OUT1 = 4100hex Wait until IN1 = 4100hex OUT2 = configuration for channel 3 OUT1 = 4200hex Wait until IN1 = 4200hex ... OUT2 = configuration for channel 8 OUT1= 4700hex Wait until IN1 = 4700hex Meaning Specify configuration K1 Wait for confirmation Specify configuration C2 Wait for confirmation Specify configuration K3 Wait for confirmation ... Specify configuration K8 Wait for confirmation Request the measured values of channels 1 to 4 Wait for confirmation Wait until IN1 = 0800hex Measured value channel Read measured values 1 = IN2, ..., Measured value channel 4 = IN5 if measured value = 80xxhex , an error message is sent, otherwise temperature in °C = measured value x 10 Request the measured OUT1 = 0900hex values of channels 5 to 8 Wait until Wait for confirmation IN1 = 0900hex Measured value channel Read measured values 5 = IN2, ..., Measured value channel 8 = IN5 7079_en_05 PHOENIX CONTACT 21 IB IL TEMP 4/8 RTD ... 18 Measuring ranges 18.1 Measuring ranges depending on the resolution (IB IL format) Resolution 00 01 10 11 18.2 Temperature sensors Temperature values can be converted from °C to °F with this formula: T [° F ] = T [° C ] x -273°C to +3276.8°C; resolution: 0.1°C -273°C to +327.68°C; resolution: 0.01°C -459°F to +3276.8°F; resolution: 0.1°F -459°F to +327.68°F; resolution: 0.01°F 9 5 + 3 2 Where: T [°F] T [°C] Temperature in °F Temperature in °C Input measuring ranges No. Input 0 Sensor type Pt R0 10 Ω to 2000 Ω 0 Pt10000 1 Pt R0 10 Ω to 2000 Ω According to DIN EN 60751: 07/1996 Measuring range Lower limit Upper limit -200°C +850°C -200°C +180°C -200°C +850°C According to SAMA 1 Pt10000 -200°C +180°C 2 Ni R0 10 Ω to 2000 Ω According to DIN EN 60751: 07/1996 -60°C +180°C Ni R0 10 Ω to 2000 Ω According to SAMA -60°C +180°C 4 Cu10 According to SAMA -70°C +500°C 5 Cu50 According to SAMA -50°C +200°C 6 Cu53 According to SAMA -50°C +180°C 3 Temperature sensors 7 Ni1000 L&G -50°C +160°C 8 Ni500 (Viessmann) -60°C +250°C 9 KTY81-110 -55°C +150°C 10 KTY84 -40°C +300°C KTY81-210 -55°C +150°C R0 (100%) 11 12 Reserved 13 Relative potentiometer range 0% 14 Linear resistance measuring range 0Ω 400 Ω 0Ω 20000 Ω 15 The number (No.) corresponds to the code of the sensor type in bit 3 to bit 0 of the parameter word (see "Sensor type" on page 13). Please note for the potentiometer (No. 13) and linear resistor (No. 14 and 15) sensor types that below 0.8% of the nominal range (e.g., 0 Ω to 3 Ω for the "linear R: 0 to 400 Ω" type) the diagnostic messages "Overrange" and "Underrange" can be generated. 7079_en_05 PHOENIX CONTACT 22 IB IL TEMP 4/8 RTD ... 19 Measuring errors 19.1 Systematic measuring errors during temperature measurement using resistance thermometers When measuring temperatures using resistance thermometers, systematic measuring errors are often the cause for incorrect measuring results. T R The sensors can be connected in 2 or 3-wire technology. D T E M P 4 /8 R T D A 1 IK R L I+ ϑ R L U M ~ ϑ 2 1 2 1 2 1 B 2 1 1 1 1 1 1 1 1 I+ I2 2 2 2 2 2 2 2 I- U 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 U IK M R L R L ~ ϑ 7 0 6 3 A 0 0 9 Figure 7 Connecting the resistance thermometers in 3-wire technology (A) and 2-wire technology (B) With 3-wire technology, the effect of the cable resistance on the measured result in the terminal is eliminated or minimized by multiple measuring of the temperature-related voltage and corresponding calculations. 2-wire technology is a more cost-effective connection method. The U+ and U- cables are no longer needed. The temperature-related voltage is not directly measured at the sensor and therefore falsified by the two cable resistances RL. This connection method is particularly well suited for sensors with high R0 (e.g., Pt1000, Pt10000, Ni1000). The measuring errors that occur if R0 is low can make the entire measurement unusable (see diagrams in Figure 8 to Figure 10). However, these diagrams show at which points in the measurement system measures can be taken to minimize these errors. 7079_en_05 PHOENIX CONTACT 23 IB IL TEMP 4/8 RTD ... 19.2 Systematic errors during temperature measurement using 2-wire technology 1 5 .0 K 1 2 .0 , T 9 .0 (1 ) (2 ) 6 .0 (3 ) 3 .0 0 .0 0 .0 2 .5 5 .0 7 .5 1 0 .0 1 2 .5 1 5 .0 1 7 .5 m l 2 0 .0 5 7 5 5 1 0 1 4 Systematic temperature measuring error ΔT depending on the cable length l Figure 8 Curves depending on cable cross section A Temperature measuring error for A = 0.14 mm2 Temperature measuring error for A = 0.25 mm2 Temperature measuring error for A = 0.50 mm2 (1) (2) (3) (Measuring error valid for: copper cable χ = 57 m/Ωmm2, TA = 25°C and Pt 100 sensor) 6.0 K 5.0 DT 4.0 3.0 2.0 1.0 0.0 A considerable improvement is made through the use of Pt 1000 sensors. Due to the 10 times higher temperature coefficient α (α = 0.385 Ω/K for Pt100 to a = 3.85 Ω/K for Pt1000) the effect of the cable resistance on the measurement is decreased by a factor of 10. All errors in the diagrams above would be reduced by factor 10. Figure 8 clearly shows the effect of the cable length on the cable resistance and therefore on the measuring error. The solution is to use the shortest possible sensor cables. Figure 9 shows the influence of the cable cross-section on the cable resistance. It can be seen that cables with a cross section of less than 0.5 mm2 cause errors to increase exponentially. Figure 10 shows the influence of the ambient temperature on the cable resistance. This parameter is of minor importance and can hardly be influenced. It is mentioned here only for the sake of completeness. The formula for calculating the cable resistance is as follows: RL = RL = RL20 x ( 1 + 0.0039 l cxA 1 K x ( 1 + 0.0039 x (TA - 20°C)) 1 K x (TA - 20°C)) Where: 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 mm² 1.0 A 70790015 Systematic temperature measuring error ΔT depending on the cable cross section A Figure 9 (Measuring error valid for: copper cable χ = 57 m/Ωmm2, TA = 25°C, l = 5 m,and Pt 100 sensor) A 0.0039 1/K TA 2.5 K 2.0 DT 1.5 Cable resistance in Ω Cable resistance at 20°C in Ω Cable length in m Specific electrical conductivity of copper in Ωmm2/m Cable cross section in mm2 Temperature coefficient for copper (degree of purity of 99.9%) Ambient temperature (cable temperature) in °C Since there are two cable resistances in the measuring system (forward and return), the value must be doubled. 1.0 0.5 0.0 -30 RL RL20 l χ -20 -10 0 +10 +20 +30 +40 +50 °C +60 TA 57550016 Figure 10 The absolute measuring error in Kelvin [K] is provided for platinum sensors according to DIN using the average temperature coefficient α (α = 0.385 Ω/K for Pt100; α = 3.85 Ω/ K for Pt1000). Systematic temperature measuring error ΔT depending on the cable temperature TA (Measuring error valid for: copper cable χ = 57 m/Ωmm2, l = 5 m, A = 0.25 mm2, and Pt 100 sensor) All diagrams show that the increase in cable resistance causes the measuring error. 7079_en_05 PHOENIX CONTACT 24 IB IL TEMP 4/8 RTD ... 20 General notes and recommendations for the signal/noise ratio Optimizing the signal/noise ratio in RTD applications using the IB IL TEMP 4/8 RTD terminal. Background: The terminal used has a high dynamic performance and can quickly detect the smallest changes in resistance or temperature. In practice, however,a Pt100 sensor in air immediately passes on even the smallest changes. Temperature fluctuations due to air circulation are measured immediately and are transmitted to the higher-level PLC. Remedy: High dynamics is not required for all applications. In order to obtain more stable measured values, set the internal filtering parameter to 32-sample filtering. Moreover, an additional application filter can improve the signal/noise ratio. As far as noise levels are concerned, 2-wire operation is more favorable than 3-wire operation. The thermal system at the sensor can be slowed, if required. This can be achieved, for example,by installing it on a body with a high thermal storage capacity. This could be, for example, a metal block of aluminum or steel. The signal/noise ratio will be influenced positively. Overview of the recommended measures for temperature measurements with minimized noise: No. Sensor type Filter 1 Pt100 Ni100 32 Connection 2/3 2 Pt1000 Ni1000 Pt10000 32 2 32 2 3 Remarks Other With regard to the signal/noise ration it – is much better to use 2-wire termina- – tion instead of 3-wire termination for terminal operation. Check the tolerances for each respec- – tive measuring task. Check the tolerances for each respective measuring task. Due to the high R0, a 2-wire connection is recommended, ideally with long supply lines. In addition, when using a 2-wire connection, the signal/noise ratio is more favorable. Short circuit unused channels. Enlarge the sensor ground (connect sensor ground, for example, to a metal block). If required, use an additional application filter. (Example: In order to keep the influence of the cable resistance at a value of< 0.1 K, the copper cable may be up to 110 m long with a cross-section of 0.25 mm2.) 7079_en_05 PHOENIX CONTACT 25 IB IL TEMP 4/8 RTD ... 21 Step response The step response is the time when a step of the analog input variables (temperature, resistance) is available as a measured value in the IN process data. It consists of several time parts. (Basic value + 3-wire additional time + transient period) x filter x number of channels = step response The 3-wire additional time is only required for 3wire measurements. Basic value 1.5 ms 3-wire additional time 0.3 ms Transient period Filter Number of channels 0 ms or 3 ms 16-sample: 16 No mean-value generation: 1 4-sample: 4 32-sample: 32 Normally: 8 Convert only 4 channels (command 0A): 4 The transient period depends on the sensor type. Transient period 0 ms per channel for the following sensor types: – Pt10 to Pt100 – Ni10 to Ni100 – Cu10, Cu50, Cu53 – Potentiometer [%] – Linear R: 0 to 400 Ω Transient period 3 ms per channel for the following sensor types: – Ni1000 (Landis & Gyr) – Ni500 (Viessmann) – KTY 81-110 – KTY 84 – KTY 81-210 – Linear R: 0 to 20000 Ω Examples Configuration Basic value 1.5 ms 0000hex = Default: Pt100, 3-wire, 16-sample mean-value generation 1.5 ms 4C02hex: Ni1000, 2-wire, 4-sample mean-value generation 2000hex: 1.5 ms Pt100, 3-wire, no mean-value generation, convert only four channels 1.5 ms 3000hex: Pt100, 2-wire, no mean-value generation, convert only four channels 3-wire additional time 0.3 ms Transient period 0 ms 0 ms Filter Time 16 Number of channels 8 3 ms 4 8 144 ms 0.3 ms 0 ms 1 4 7.2 ms 0 ms 0 ms 1 4 6 ms 230 ms The INTERBUS runtimes and the time between sending a command and sending the next command are not included in the calculations. 7079_en_05 PHOENIX CONTACT GmbH & Co. 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