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2904621

2904621

  • 厂商:

    PHOENIX(菲尼克斯)

  • 封装:

    -

  • 描述:

    AC/DCCONVERTER24V240W

  • 数据手册
  • 价格&库存
2904621 数据手册
QUINT4-PS/3AC/24DC/10 Power supply unit Data sheet 107104_en_00 1 © PHOENIX CONTACT 2016-11-29 Description QUINT POWER power supplies with integrated NFC interface and SFB technology ensure superior system availability. Technical data (short form) Input voltage range 3x 400 V AC ... 500 V AC -20 % ... +10 % 2x 400 V AC ... 500 V AC -10 % ... +10 % Mains buffering ≥ 22 ms (3x 400 V AC) ≥ 22 ms (3x 480 V AC) Nominal output voltage (UN) 24 V DC Setting range of the output voltage (USet) 24 V DC ... 29.5 V DC Adaptable – Signaling thresholds and characteristic curves can be set via NFC Powerful – – SFB technology: 6 times the nominal current for 15 ms Power reserves: Static boost of up to 125% (PN) for a sustained period Dynamic boost of up to 200% (PN) for 5 s Preventive – Comprehensive signaling Residual ripple < 75 mVPP Nominal output current (IN) Static Boost (IStat.Boost) Dynamic Boost (IDyn.Boost) Selective Fuse Breaking (ISFB) 10 A 12.5 A 20 A (5 s) 60 A (15 ms) Output power (PN) Output power (PStat. Boost) Output power (PDyn. Boost) 240 W 300 W 480 W Efficiency typ. 93 % (400 V AC) typ. 92.6 % (480 V AC) Robust – – Mains buffering > 20 ms High degree of immunity, thanks to integrated gas-filled surge arrester (6 kV) MTBF (IEC 61709, SN 29500) > 654000 h (40°C) Ambient temperature (operation) -25 °C ... 70 °C -40°C (startup type tested) > 60 °C Derating: 2,5 %/K Dimensions W/H/D 50 mm / 130 mm / 125 mm Weight 0.9 kg All technical specifications are nominal values and refer to a room temperature of 25 °C and 70 % relative humidity at 100 m above sea level. QUINT4-PS/3AC/24DC/10 2 Table of contents 1 Description ..................................................................................................................................1 2 Table of contents.........................................................................................................................2 3 Ordering data .............................................................................................................................. 4 4 Technical data............................................................................................................................. 5 5 Safety and installation notes...................................................................................................... 15 6 High-voltage test (HIPOT) ......................................................................................................... 16 6.1 6.2 6.3 7 Structure of the power supply .................................................................................................... 18 7.1 7.2 7.3 8 Function elements ........................................................................................................................................18 Device dimensions and keepout areas .........................................................................................................18 Block diagram...............................................................................................................................................19 Mounting/removing the power supply........................................................................................ 20 8.1 8.2 8.3 8.4 9 High-voltage dielectric test (dielectric strength test) and why must it be performed?....................................16 High-voltage dielectric test during the manufacturing process......................................................................16 High-voltage dielectric test performed by the customer ................................................................................16 6.3.1 Performing high-voltage testing.........................................................................................................17 6.3.2 Disconnecting the gas-filled surge arrester .......................................................................................17 Mounting the power supply unit ....................................................................................................................20 Removing the power supply unit...................................................................................................................20 Retrofitting the universal DIN rail adapter .....................................................................................................20 8.3.1 Disassembling the universal DIN rail adapter ....................................................................................20 8.3.2 Mounting the universal DIN rail adapter.............................................................................................21 Retrofitting the universal wall adapter ...........................................................................................................21 8.4.1 Mounting the UWA 182/52 universal wall adapter .............................................................................21 8.4.2 Mounting the UWA 130 2-piece universal wall adapter .....................................................................22 Device connection terminal blocks .................................................................................................................22 9.1 9.2 9.3 9.4 Input .............................................................................................................................................................22 Protection of the primary side .......................................................................................................................23 Output...........................................................................................................................................................23 Protection of the secondary side...................................................................................................................23 10 Output characteristic curves...................................................................................................... 24 10.1 10.2 10.3 U/I Advanced output characteristic curve .....................................................................................................24 Smart HICCUP output characteristic curve...................................................................................................25 FUSE MODE output characteristic curve......................................................................................................25 11 Configuring the power supply .................................................................................................... 26 11.1 11.2 11.3 11.4 Configuration with PC software.....................................................................................................................26 Configuring the power supply .......................................................................................................................26 Configuration with NFC-capable mobile terminal device ..............................................................................27 Ordering a configured power supply .............................................................................................................27 107104_en_00 PHOENIX CONTACT 2 / 39 QUINT4-PS/3AC/24DC/10 12 SFB technology .................................................................................................................................................... 27 12.1 12.2 12.3 12.4 Tripping circuit breakers ............................................................................................................................... 27 Tripping a fuse.............................................................................................................................................. 27 SFB configuration......................................................................................................................................... 28 Maximum distance between the power supply and load .............................................................................. 28 12.4.1 Thermomagnetic device circuit breaker, type: Phoenix Contact CB TM1 SFB.................................. 28 12.4.2 Thermomagnetic circuit breaker, type: Siemens 5SY, ABB S200 ..................................................... 29 12.4.3 Fuse, type: Cooper Bussmann GMA xA, GMC xA ............................................................................ 30 13 Signaling....................................................................................................................................31 13.1 13.2 13.3 13.4 13.5 13.6 13.7 Location and function of the signaling elements ........................................................................................... 31 Description of signaling ................................................................................................................................ 33 13.2.1 Output voltage................................................................................................................................... 33 13.2.2 Output current ................................................................................................................................... 33 13.2.3 Output power .................................................................................................................................... 33 13.2.4 Operating hours ................................................................................................................................ 33 13.2.5 Early warning of high temperature..................................................................................................... 33 13.2.6 Voltage limitation active .................................................................................................................... 33 13.2.7 Input voltage OK ............................................................................................................................... 34 13.2.8 Phase monitoring (3AC operation) .................................................................................................... 34 13.2.9 Remote input..................................................................................................................................... 34 LED status indicators ................................................................................................................................... 34 U/I Advanced characteristic curve signaling ................................................................................................. 35 SMART HICCUP characteristic curve signaling ........................................................................................... 35 FUSE MODE characteristic curve signaling ................................................................................................. 36 SLEEP MODE signaling ............................................................................................................................... 36 14 Operating modes .......................................................................................................................37 14.1 14.2 Series operation ........................................................................................................................................... 37 Parallel operation ......................................................................................................................................... 37 14.2.1 Redundancy operation...................................................................................................................... 38 14.2.2 Increased power ............................................................................................................................... 38 15 Derating .....................................................................................................................................39 15.1 15.2 15.3 107104_en_00 Ambient temperature.................................................................................................................................... 39 Input voltage................................................................................................................................................. 39 Installation height ......................................................................................................................................... 39 PHOENIX CONTACT 3 / 39 QUINT4-PS/3AC/24DC/10 3 Ordering data Description Type Order No. Pcs./Pkt. Primary-switched QUINT POWER power supply with free QUINT4-PS/3AC/24DC/10 choice of output characteristic curve, SFB (selective fuse breaking) technology, and NFC interface, input: 3phase, output: 24 V DC/10 A 2904621 1 Online configured version of the primary-switched QUINT QUINT4-PS/3AC/24DC/10/... POWER power supply with free choice of output characteristic curve, SFB (selective fuse breaking) technology, and NFC interface, input: 3-phase, output: 24 V DC/10 A 2907872 1 Accessories Order No. Pcs./Pkt. Universal wall adapter for securely mounting the power UWA 182/52 supply in the event of strong vibrations. The power supply is screwed directly onto the mounting surface. The universal wall adapter is attached at the top/bottom. 2938235 1 2-piece universal wall adapter for securely mounting the UWA 130 power supply in the event of strong vibrations. The profiles that are screwed onto the side of the power supply are screwed directly onto the mounting surface. The universal wall adapter is attached on the left/right. 2901664 1 Assembly adapter for QUINT-PS... power supply on S7300 rail QUINT-PS-ADAPTERS7/1 2938196 1 Near Field Communication (NFC) programming adapter with USB interface for the wireless configuration of NFCcapable products from PHOENIX CONTACT with software. No separate USB driver is required. TWN4 MIFARE NFC USB ADAPTER 2909681 1 Fuse, for the photovoltaics industry according to UL 2579, FUSE 10,3X38 6A PV A Length: 38 mm, Diameter: 10.3 mm, Color: white 3062778 10 Plug-in device protection, according to type 3/class III, for PLT-SEC-T3-3S-230-FM 3-phase power supply networks with separate N and PE (5-conductor system: L1, L2, L3, N, PE), with integrated surge-proof fuse and remote indication contact. 2905230 1 Type The range of accessories is being continuously extended. The current range of accessories can be found in the download area for the product. 107104_en_00 PHOENIX CONTACT 4 / 39 QUINT4-PS/3AC/24DC/10 4 Technical data Input data Unless otherwise stated, all data applies for 25°C ambient temperature, 400 V AC input voltage, and nominal output current (IN). Input voltage range 3x 400 V AC ... 500 V AC -20 % ... +10 % 2x 400 V AC ... 500 V AC -10 % ... +10 % ± 260 V DC ... 300 V DC -13 % ... +30 % Frequency range (fN) 50 Hz ... 60 Hz -10 % ... +10 % Network type Star network Current consumption 3x 0.5 A (400 V AC) 3x 0.4 A (480 V AC) 2x 0.8 A (400 V AC) 2x 0.9 A (480 V AC) 3x 0.4 A (500 V AC) 2x 0.9 A (500 V AC) 0.7 A ( 260 V DC) 0.6 A ( 300 V DC) The specified values for current consumption apply for operation in the static boost (PN x 125%). Discharge current to PE typical < 3.5 mA 1 mA (550 V AC, 60 Hz) Mains buffering ≥ 22 ms (3x 400 V AC) ≥ 22 ms (3x 480 V AC) Switch-on time 100% LED lights up yellow, output power > 240 W POut > 75% LED lights up green, output power > 180 W POut > 50% LED lights up green, output power > 120 W UOut > 0.9 x USet LED lights up green UOut < 0.9 x USet LED flashes green 107104_en_00 PHOENIX CONTACT 8 / 39 QUINT4-PS/3AC/24DC/10 Signal contact (configurable) Signal output (configurable) Out 1 Digital 0 / 24 V DC , 20 mA Default 24 V DC , 20 mA ( 24 V DC for UOut > 0.9 x USet ) Signal output (configurable) Out 2 Digital 0 / 24 V DC , 20 mA Analog 4 mA ... 20 mA  5 % (Load ≤400 ) Default 24 V DC , 20 mA ( 24 V DC for POut  0.9 USet) Control input (configurable) Rem Function Output power ON/OFF (SLEEP MODE) Default Output power ON (> 1.5 kΩ/24 V DC/open bridge between Rem and SGnd) Signal ground SGnd Reference potential for Out1, Out2, and Rem Signal connection data Connection method Push-in connection Conductor cross section, solid 0.2 mm² ... 1.5 mm² Conductor cross section, flexible 0.2 mm² ... 1.5 mm² Conductor cross section AWG 24 ... 16 Stripping length 8 mm Reliability 400 V AC MTBF (IEC 61709, SN 29500) Life expectancy (electrolytic capacitors) Output current (IOut) > 1034000 h (25 °C) > 654000 h (40°C) > 320000 h (60°C) 400 V AC 480 V AC 5A > 389000 h ( 40 °C ) > 364000 h ( 40 °C ) 10 A > 200000 h ( 40 °C ) > 183000 h ( 40 °C ) > 566000 h ( 25 °C ) > 520000 h ( 25 °C ) 10 A The expected service life is based on the capacitors used. If the capacitor specification is observed, the specified data will be ensured until the end of the stated service life. For runtimes beyond this time, error-free operation may be reduced. The specified service life of 15 years is simply a comparative value. Min. Max. PFC stage Switching frequency 25 kHz 500 kHz Auxiliary converter stage 90 kHz 110 kHz Main converter stage 56 kHz 500 kHz 107104_en_00 PHOENIX CONTACT 9 / 39 QUINT4-PS/3AC/24DC/10 General data Degree of protection IP20 Protection class I Inflammability class in acc. with UL 94 (housing) V0 Side element version Aluminum Hood version Stainless steel X6Cr17 Weight 0.9 kg 400 V AC 480 V AC Maximum power dissipation in no-load condition 1 % P Ou 5 > 7 0% > 5 OK DC C NF Signal 29,5V 24V M3 V QUINT POWER 24 13 14 Rem SGnd Out 1 Out 2 2 > 100% Boost > 75% P Out > 50% DC OK HV 3 QUINT POWER /= NFC InputInput AC 400-500 AC V L1/ L2 L3/+ 4 Figure 1 Potential-related wiring for the high-voltage test Key No. 1 2 3 4 Designation Potential levels DC output circuit Blue Potential 1 Signal contacts Green (optional) Potential 2 High-voltage --tester AC input circuit Red Potential 3 107104_en_00 Color coding Figure 2 Disconnect gas-filled surge arrester To disconnect the gas-filled surge arrester, proceed as follows: 1. Disconnect the power to the device. 2. Unscrew the Phillips head screw completely and keep the gas-filled surge arrester screw in a safe place. The gas-filled surge arrester is now disconnected and is no longer functional. 3. Perform the surge voltage test on the power supply. 4. Following successful high-voltage testing, screw the gas-filled surge arrester screw fully back into the power supply. DANGER: Risk of electric shock or damage to the power supply due to using the wrong gas-filled surge arrester screw To connect the gas-filled surge arrester, only use the gas-filled surge arrester screw that was originally installed in the power supply. PHOENIX CONTACT 17 / 39 QUINT4-PS/3AC/24DC/10 Structure of the power supply The fanless convection-cooled power supply can be snapped onto all DIN rails according to EN 60715. 7.1 7.2 Device dimensions and keepout areas Nominal output capacity Ambient temperature 0 ... 50 % -25 ... 70 °C ≥ 50% ... 125% ≥ 50 % ... 100 % -25 ... ≤40 °C >40 ... 70 °C Function elements + + Output DC 24V 10A 3 2 UOut + + Output DC 24V 10A UOut 6 Signal 29,5V 24V 230 13 14 Rem SGnd Out 1 Out 2 > 100% Boost > 75% P Out > 50% DC OK NFC QUINT POWER QUINT POWER > 100% Boost > 75% P Out > 50% DC OK 5 50 13 14 Rem SGnd Out 1 Out 2 115 24V 60 50 Signal 29,5V 4 8 Distance lateral top/ bottom 0 mm 40 mm / 20 mm 5 mm 50 mm 15 mm 130 7 7 NFC L1/- L2 L3/+ L1/- L2 L3/+ Input AC 400-500 V 1 Figure 3 Input AC 400-500 V Operating and indication elements Figure 4 Device dimensions and maximum keepout areas (in mm) Key 131 125 130 122 80 Designation AC input voltage connection terminal blocks Signaling connection terminal blocks DC output voltage connection terminal blocks Output voltage button (-) / (+) Status and diagnostics indicators Universal DIN rail adapter (rear of housing) NFC interface (Near Field Communication) Gas-filled surge arrester for surge protection (left side of housing) 45 No. 1 2 3 4 5 6 7 8 Figure 5 107104_en_00 Device dimensions (in mm) PHOENIX CONTACT 18 / 39 QUINT4-PS/3AC/24DC/10 7.3 Block diagram (-) Inrush limiter L1 L2 L3 + + - active PFC (+) 13 14 OVP Rem SGnd Out 1 Out 2 C NFC POut Figure 6 Block diagram Key Symbol Designation Surge protection (varistor, gas-filled surge arrester) with filter Symbol Bridge rectifier OVP 13 14 Inrush current limitation active PFC Additional regulatory protection against surge voltage Relay contact and signal contacts Rem SGnd Out 1 Out 2  Inrush limiter Designation Optocoupler (electrically isolating) Power factor correction (PFC) Switching transistor and main transmitter (electrically isolating) C Microcontroller NFC interface (Near Field Communication) NFC Secondary rectification and smoothing Output voltage button (-) / (+) Filter Signal/display LEDs (POut, DC OK) POUT Auxiliary converter (electrically isolating) 107104_en_00 PHOENIX CONTACT 19 / 39 QUINT4-PS/3AC/24DC/10 8 Mounting/removing the power supply 8.1 Mounting the power supply unit D Proceed as follows to mount the power supply: 1. In the normal mounting position the power supply is mounted on the DIN rail from above. Make sure that the universal DIN rail adapter is in the correct position behind the DIN rail (A). 2. Then press the power supply down until the universal DIN rail adapter audibly latches into place (B). 3. Check that the power supply is securely attached to the DIN rail. C A Figure 8 A 8.3 B Removing the power supply from the DIN rail Retrofitting the universal DIN rail adapter For installation in horizontal terminal boxes it is possible to mount the power supply at a 90° angle to the DIN rail. No additional mounting material is required. Use the Torx screws provided to attach the universal DIN rail adapter to the side of the power supply. B Figure 7 8.2 Snapping the power supply onto the DIN rail Removing the power supply unit Proceed as follows to remove the power supply: 1. Take a suitable screwdriver and insert this into the lock hole on the universal DIN rail adapter (A). 2. Release the lock by lifting the screwdriver (B). 3. Carefully swivel the power supply forward (C) so that the lock slides back into the starting position. 4. Then separate the power supply from the DIN rail. 8.3.1 Disassembling the universal DIN rail adapter Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Separate the universal DIN rail adapter from the rear of the power supply. 8 M3x Figure 9 107104_en_00 M3x 8 Disassembling the universal DIN rail adapter PHOENIX CONTACT 20 / 39 QUINT4-PS/3AC/24DC/10 8.3.2 Mounting the universal DIN rail adapter To mount the universal DIN rail adapter on the left side of the device, proceed as follows: 1. Position the universal DIN rail adapter on the left side of the housing so that the mounting holes are congruent with the hole pattern for the mounting holes. 2. Insert the Torx screws that were removed earlier into the appropriate hole pattern on the universal DIN rail adapter so that the necessary drill holes on the power supply can be accessed. 3. Screw the universal DIN rail adapter onto the power supply. The maximum tightening torque of the Torx screw (Torx® T10) is 0.7 Nm. x8 M3 8.4.1 Mounting the UWA 182/52 universal wall adapter Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Separate the universal DIN rail adapter from the rear of the power supply. 3. Position the universal wall adapter in such a way that the keyholes or oval tapers face up. The mounting surface for the power supply is the raised section of the universal wall adapter. 4. Place the power supply on the universal wall adapter in the normal mounting position (input voltage connection terminal blocks below). 5. Insert the Torx screws into the appropriate hole pattern on the universal wall adapter so that the necessary mounting holes on the power supply can be accessed. 6. Screw the universal wall adapter onto the power supply. x8 M3 8 M3x Figure 10 8.4 8 M3x Mounting the universal DIN rail adapter Retrofitting the universal wall adapter The UWA 182/52 universal wall adapter (Order No. 2938235) or UWA 130 universal wall adapter (Order No. 2901664) is used to attach the power supply directly to the mounting surface. The use of universal wall adapters is recommended under extreme ambient conditions, e.g., strong vibrations. Thanks to the tight screw connection between the power supply and the universal wall adapter or the actual mounting surface, an extremely high level of mechanical stability is ensured. Figure 11 Mounting the UWA 182/52 universal wall adapter The maximum tightening torque of the Torx screw (Torx® T10) is 0.7 Nm. Make sure you use suitable mounting material when attaching to the mounting surface. The power supply is attached to the UWA 182 or UWA 130 universal wall adapter by means of the Torx screws of the universal DIN rail adapter. 107104_en_00 PHOENIX CONTACT 21 / 39 QUINT4-PS/3AC/24DC/10 8.4.2 Mounting the UWA 130 2-piece universal wall adapter Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Separate the universal DIN rail adapter from the rear of the power supply. 3. Position the universal wall adapter. The mounting surface for the power supply is the raised section of the universal wall adapter. 4. Place the power supply on the universal wall adapter in the normal mounting position (input voltage connection terminal blocks below). 5. Insert the Torx screws into the appropriate hole pattern on the universal wall adapter so that the necessary mounting holes in the side flanges of the power supply can be accessed. 6. Screw the two-piece universal wall adapter onto the power supply. 9 Device connection terminal blocks The AC input and DC output terminal blocks on the front of the power supply feature screw connection technology. The signal level is wired without tools by means of Push-in connection technology. For the necessary connection parameters for the connection terminal blocks, refer to the technical data section. 9.1 Input The power supply is operated in a three-phase AC power grid (star network). The power supply is connected on the primary side via the INPUT L1/L2/L3/connection terminal blocks. The power supply is approved for connection to TN, TT, and IT power grids (star networks) with a maximum phase-to-phase voltage of 500 V AC. TN-S 8 M3x TN-C 8 M3x L1 L2 L3 L1 L2 L3 + - + TT Figure 12 - iT L1 L2 L3 N Mounting the UWA 130 universal wall adapter L1 L2 L3 Figure 13 L1 L2 L3 L1 L2 L3 + 107104_en_00 L1 L2 L3 PEN L1 L2 L3 N PE - + - Network configurations in star network PHOENIX CONTACT 22 / 39 QUINT4-PS/3AC/24DC/10 9.2 Protection of the primary side Installation of the device must correspond to EN 60950-1 regulations. It must be possible to switch off the device using a suitable disconnecting device outside the power supply. The line protection on the primary side is suitable for this (see technical data section). DANGER: Hazardous voltage An all-pos. fuse must be present for operation on three-phase and DC systems. 9.3 By default, the power supply is pre-set to a nominal output voltage of 24 V DC. The output voltage is adjusted via the two arrow keys (-) and (+) on the front of the power supply. When you press the arrow key once briefly, the output voltage is reduced (-) or increased (+) by 3 mV. When you press the arrow key for longer, the voltage is adjusted in 100 mV increments. 9.4 Protection for AC supply Input AC 400...500 V L1 L2 L1 L2 L3 N PE Figure 14 Protection of the secondary side The power supply is electronically short-circuit-proof and no-load-proof. In the event of an error, the output voltage is limited If sufficiently long connecting cables are used, fuse protection does not have to be provided for each individual load. L3 N PE Output L1/- L2 L3/+ If each load is protected separately with its own protective device, the selective shutdown in the event of a fault enables the system to remain operational. Pin assignment for AC supply voltage Protection for DC supply If the power supply is operated with a DC voltage, the star point of the DC supply system used for supply must be grounded. Input DC  300 V + 300 V + PE 300 V L1/- L2 L3/+ PE Figure 15 107104_en_00 Pin assignment for DC supply voltage PHOENIX CONTACT 23 / 39 QUINT4-PS/3AC/24DC/10 10.1 Output characteristic curves This section describes the various output characteristic curves together with their areas of application for customization to your specific application. The U/I Advanced characteristic curve is set by default. Application U/I Advanced Normal load (nominal  operating area) System extension  (static boost) Load with high switch on current (dynamic boost) Energy storage  charging (e.g., of batteries) Tripping of fuses (SFB  technology) Keeping cable heating -at a low level in the event of an error Configuration without -protection on the secondary side Smart HICCUP  FUSE MODE     --  -- -- --  --  Key UN 5s  UN 3 0 Designation Suitable for the application Not suitable for the application IN 100% IStat. Boost 125% 200% IOut [A] Symbol  -- U/I Advanced output characteristic curve The preset U/I Advanced output characteristic curve is optimized for the following applications: – For selective tripping of standard circuit breakers (SFB technology). The power supply supplies up to 6 times the nominal current for 15 ms. Loads connected in parallel continue working. – When supplying loads with high switch-on currents, such as motors. The dynamic boost of the power supply supplies up to 200% of the nominal power for 5 s. This ensures that sufficient reserve energy is available; overdimensioning of the power supply is not necessary. – For system extension. With the static boost, up to 125% of the nominal output power is available for a sustained period (up to 40°C). – For fast energy storage charging (e.g., of batteries) to supply a wide range of loads. The power supply operates in the nominal operating range. Energy supply to the load is ensured. UOut [V] 10 IDyn. Boost ton 0 Figure 16 107104_en_00 t [s] U/I Advanced output characteristic curve PHOENIX CONTACT 24 / 39 QUINT4-PS/3AC/24DC/10 10.2 Smart HICCUP output characteristic curve 10.3 FUSE MODE output characteristic curve The preset Smart HICCUP output characteristic curve is optimized for the following applications: – If only a low short-circuit current is permitted. – If following an overload or short circuit the output voltage should be made available again automatically. Selecting the FUSE MODE output characteristic curve sets the following default values. – tFuse = 100 ms – IFuse = IN IOut [A] In the event of an overload (e.g., short circuit), the power supply switches off the DC output permanently. The value of the switch-off threshold and the time period for which it may be exceeded can be freely selected. The power supply is restarted via the remote contact. As an option, the power supply can be switched on by switching the supply voltage on the primary side off and on. UOut [V] The SMART HICCUP output characteristic curve keeps the thermal load of the connecting cables at a low level in the event of a sustained overload. If loads are not protected or are protected in a way that is not permitted, the loads are supplied for 2 s. The DC output of the power supply is then switched off for 8 s. This procedure is repeated until the cause of the overload has been remedied. UN 5s IFuse UN 2 0 0 IN 100% IStat. Boost 125% tFuse t [s] 200% FUSE MODE output characteristic curve IOut [A] Figure 18 IDyn. Boost 2s 0 Figure 17 107104_en_00 t [s] Smart HICCUP output characteristic curve PHOENIX CONTACT 25 / 39 QUINT4-PS/3AC/24DC/10 Configuring the power supply < 1,5 k Signal With the fourth generation of the QUINT POWER power supply, it is now possible for the first time to adapt the behavior of the power supply. In addition to setting the output voltage and selecting the output characteristic curves, you can configure signal outputs Out 1, Out 2, and floating signal contact 13/14, for example. Configuration of the remote input for controlling the power supply or specification of signal options and signal thresholds also extend the range of possible applications. The power supply is configured via the device's internal NFC (near field communication) interface. 13 14 Rem SGnd Out 1 Out 2 Figure 19 The power supply behaves like a passive NFC tag. An auxiliary power source is required in order to supply the power supply with configuration data. = SLEEP MODE connection versions Hold the USB-PROG-ADAPTER in front of the mounted power supply so that the NFC antenna symbols are congruent with one another. Configuration with PC software Configuring the power supply To configure the power supply, proceed as follows: • Before you can configure the power supply, it should either be disconnected from the supply voltage or switched to SLEEP MODE. • To switch the power supply to SLEEP MODE, use one of the external circuits. The following connection versions are possible between the Rem (remote input) and SGnd (signal ground) connection terminal blocks. Plug-in bridge or isolator: R = < 1.5 k, voltage source: U = < 5 V DC (observe the polarity) 107104_en_00 Sig na l t UOuV 29 ,5 13 14 m Re d n SG 1 t Ou 2 t Ou Bo os t % t V 24 100 Pou > 5% > 750% > OK DC Figure 20 • CONN NFC C NF M3 x8 QUINT POWER In order to configure the power supply via the NFC interface, the following hardware and software requirements must be met: – PC or notebook (as of Windows 7, Microsoft.Net Framework 4.5, USB 2.0 interface, 50 MB hard disk capacity, QUINT POWER software). – Programming adapter: TWN4 MIFARE NFC USB ADAPTER (Order No. 2909681) is plugged into the USB interface. – Programming software: the QUINT POWER software has been successfully installed. 11.2 < 5 V DC - • 11.1 + DAT 11 Configuration of the power supply In the programming interface of the QUINT POWER software, press the [Read] button. The current device and configuration data for the power supply is read and displayed. If a connection cannot be established between the USB-PROG-ADAPTER and the power supply, more detailed information can be found in the user manual for the QUINT POWER software. For information regarding the configuration of the power supply, such as selecting the characteristic curve and output parameters, refer to the user manual for the QUINT POWER software. PHOENIX CONTACT 26 / 39 QUINT4-PS/3AC/24DC/10 11.3 Configuration with NFC-capable mobile terminal device The QUINT POWER app enables you to conveniently configure the power supply using a mobile terminal device, such as a smartphone. In order to configure the power supply via the NFC interface, the following hardware and software requirements must be met: – NFC-capable mobile terminal device with Android operating system as of Version 4.1.x (Jelly Bean) – QUINT POWER app (Google Play Store) 12 SFB technology SFB (selective fuse breaking) technology can be used to trip circuit breakers and fuses connected on the secondary side quickly and reliably. In the event of a short circuit on the secondary side, the power supply supplies up to 6 times the nominal current for 15 ms. The faulty load circuit is switched off selectively. Loads that are connected in parallel are still supplied with energy. Operation of these system parts is ensured. In order to always enable the reliable tripping of circuit breakers and fuses, certain framework conditions must be observed (see SFB configuration section). For information regarding the configuration of the power supply, such as selecting the characteristic curve and output parameters, please refer to the QUINT POWER app. Ordering a configured power supply Customer-specified QUINT POWER power supplies are ordered as a KMAT item (configurable material) and are configured during the production process in the factory. The power supply is therefore supplied ready to connect for your specific application. 12.1 Tripping circuit breakers The circuit breaker is tripped by the high SFB current of the power supply, typically within 3 to 5 ms. As a result, voltage dips at loads that are connected in parallel are avoided. I [A] 11.4 The U/I Advanced output characteristic curve supports SFB technology. 6x IN 15 ms To configure the power supply, switch to the configuration area for the product at www.phoenixcontact.net. IN 0 Figure 21 12.2 t [s] SFB pulse trips circuit breakers Tripping a fuse Fuses are tripped by melting the predetermined breaking point inside the fuse capsule. The tripping characteristic of the fuse is described by the melting integral (I²t). A high current is crucial in order to achieve a very short tripping time. 107104_en_00 PHOENIX CONTACT 27 / 39 QUINT4-PS/3AC/24DC/10 12.3 SFB configuration Observe the following framework conditions for determining the maximum distance between the power supply and load: – The performance class of the power supply. – The cross section of the connecting cable. – The tripping characteristic of the fuse component. Power supply unit + + - - Load l Figure 22 12.4 Schematic diagram of the maximum cable length Maximum distance between the power supply and load The distances given in the table are worst-case values and therefore cover the entire tolerance range for the magnetic tripping of circuit breakers. The possible distances are often greater in practice. 12.4.1 Thermomagnetic device circuit breaker, type: Phoenix Contact CB TM1 SFB Maximum distance l [m] with device circuit breaker Phoenix Contact CB TM1 1A SFB P CB TM1 2A SFB P CB TM1 4A SFB P CB TM1 4A SFB P CB TM1 5A SFB P Conductor cross section A [mm²] 0.75 1.0 1.5 AWG 18 (17) 16 27 36 54 18 25 37 11 15 22 6 8 13 4 5 8 2.5 14 91 63 38 22 14 The cable lengths determined are based on the following parameters: Tripping: DC correction factor (0 Hz): Characteristics:   Ambient temperature: Internal resistance Ri of the device circuit breaker: Comments: 107104_en_00 magnetic Siemens = 1.4; ABB = 1.5 C Characteristic C (5 to 10 times the rated current) x correction factor +20 °C taken into consideration In addition to the short-circuit current, the power supply unit also supplies half the nominal current for load paths connected in parallel. PHOENIX CONTACT 28 / 39 QUINT4-PS/3AC/24DC/10 12.4.2 Thermomagnetic circuit breaker, type: Siemens 5SY, ABB S200 Maximum distance l [m] with circuit breaker Siemens 5SY ABB S200 Conductor cross section A [mm²] 0.75 1.0 1.5 AWG 18 (17) 16 78 104 156 58 77 116 49 65 98 35 47 71 27 36 54 18 24 37 28 37 56 14 19 28 6 8 13 10 14 21 12 17 25 11 15 22 4 6 9 5 7 11 3 4 6 7 10 15 4 6 9 3 4 7 64 85 128 46 62 93 42 57 85 33 44 66 24 33 49 15 20 30 A1 A1.6 A2 A3 A4 A6 B2 B4 B6 C1 C1.6 C2 C3 B6 C1 C1.6 C2 C3 Z1 Z1.6 C2 C3 C4 C6 2.5 14 260 194 164 118 90 62 93 48 21 35 42 37 15 18 11 25 15 11 214 156 143 100 82 51 The cable lengths determined are based on the following parameters: Tripping: DC correction factor (0 Hz): Characteristics:         Ambient temperature: Internal resistance Ri of the device circuit breaker: Comments: 107104_en_00 magnetic Siemens = 1.4; ABB = 1.5 A, B, C, Z Characteristic A (3 times the rated current) x correction factor Characteristic B (5 times the rated current) x correction factor Characteristic C (10 times the rated current) x correction factor Characteristic Z (3 times the rated current) x correction factor +20 °C taken into consideration In addition to the short-circuit current, the power supply unit also supplies half the nominal current for load paths connected in parallel. PHOENIX CONTACT 29 / 39 QUINT4-PS/3AC/24DC/10 12.4.3 Fuse, type: Cooper Bussmann GMA xA, GMC xA Maximum distance l [m] with fuse Cooper Bussmann GMA 1A GMA 1.25A GMA 1.5A GMA 1.6A GMA 2A GMA 2,5A GMA 3,15A GMA 3,5A GMA 3,5A GMC 1A GMC 1.25A GMC 1,5A GMC 1,6A GMC 2A GMC 2,5A Melting integral I²t [A²s]     0.48 0.84 1.6 2 3.1 4.9 4.9 9.7 13 1.8 3.4 5.4 5.8 8.9 13 Conductor cross section A [mm²] AWG 0.75 18 48 36 26 23 19 12 7 6 4 23 17 10 10 6 4 1.0 (17) 64 49 35 31 25 16 9 8 6 31 22 14 13 9 6 1.5 16 97 73 53 47 38 25 14 12 9 47 34 21 20 13 9 2.5 14 162 122 88 79 63 42 23 21 16 78 56 36 34 22 15 The cable lengths determined are based on the following parameters: Tripping: Characteristics:   Reaching the set output voltage again (UOut ≤ 90% USet) Ambient temperature: Internal resistance Ri of the fuse: Comments: 107104_en_00 thermal Cooper Bussmann GMA (fast-blow - fast acting) Cooper Bussmann GMC (medium-blow - medium time delay) 100% Boost > 75% POut > 50% DC OK 7 6 Figure 23 1 4 5 Position of the signaling element Key No. 1 2 3 4 5 6 7 8 9 107104_en_00 Signaling elements 13/14 floating switch contact (N/O contact) Rem, remote input (switch power supply off and on) SGnd, signal ground (reference potential for signals Out 1, Out 2) Out 1 (digital output, function depends on the signal option set) Out 2 (digital or analog output, function depends on the signal option set) LED status indicator DC-OK LED on: UOut > 90% x USet LED flashing: UOut 50 % (output power >120 W) LED status indicator POut >75 % (output power >180 W) LED status indicator POut >100 %, boost mode (output power >240 W) PHOENIX CONTACT 31 / 39 QUINT4-PS/3AC/24DC/10 Preventive function monitoring QUINT POWER default settings upon delivery Out 1 digital 0/24 V DC 20 mA Default Out 2 digital 0/24 V DC 20 mA  Relay 13/14 floating 24 V DC / ≤ 1 A 30 V AC / ≤ 0.5 A Default Out 2 analog 4 ... 20 mA Output voltage ① 25 ... 135% ② 90% Output current ① 5 ... 200% ② 100%    ① 0 ... 20 A ② 0 ... 10 A Output power ① 5 ... 200% ② 100%  Default  ① 0 ... 480 W ② 0 ... 240 W ① 0 ...  h ② 10 years    -- V A P Operating hours 0 0 0 h ① 0 ... 32 V DC ② 0 ... 30 V DC Early warning of high temperature Warning of derating    -- Voltage limitation active Surge voltage at output    -- ACOK Input voltage OK 10 ms after mains failure  --  -- 3ACOK Phase monitoring Warning 2AC operation    -- OVP Key Symbol ① ② Default  -- 107104_en_00 Description Setting range Default setting of the standard item Configuration set upon delivery Configuration that can be selected Configuration that cannot be selected PHOENIX CONTACT 32 / 39 QUINT4-PS/3AC/24DC/10 13.2 Description of signaling In contrast to the default signaling set upon delivery, you can customize the signaling to the specific needs of the system. The simultaneous control of multiple signal outputs by means of one signal option is possible, as is the use of logic operations to link multiple signal options to one control. The power supply is configured using the QUINT POWER software or the QUINT POWER app. The following signal options can be selected to signal system states. 13.2.1 Output voltage Signals whether the output voltage is in the preset range. If the output voltage of the power supply falls below the set threshold value, the signal state changes. Example of use Indicates whether the connected load is being supplied. Used to quickly detect a load circuit that is not being supplied (e.g., in the event of mains failure or short circuit in the supply line). Example of use For systems with a very long operating time, such as wind turbine generators or refineries, maintenance intervals are planned. You can even schedule the maintenance date during configuration based on the ambient temperature and utilization of the power supply (see service life section). 13.2.5 Early warning of high temperature Before the power supply protects itself through power derating in the event of an overtemperature, the signal state changes. Example of use Outdoor control cabinets can reach a high internal temperature depending on the position of the sun. The same is true if a control cabinet fan or cooling system fails. In the event of any form of overtemperature, the power supply provides a warning by means of this signal, well before the supply of the loads is in any danger. Specifications regarding the available output power (see derating section). 13.2.6 Voltage limitation active If the circuit inside the device for protecting against surge voltages is activated at the output, the signal state changes. 13.2.2 Output current If the output current of the power supply exceeds the set threshold value, the signal state changes. Example of use In the case of system extensions, loads are added. This increases the utilization of the power supply. Preventive function monitoring detects critical operating states in good time. Action can be taken before system downtime occurs. Example of use Normative requirements stipulate that an upper voltage limit must be observed at the output in the event of an error. It must therefore be ensured, for example, that safety-related controllers are not supplied with an output voltage that exceeds 32 V DC, even in the event of an error. If foreign bodies (ferrules, screws, etc.) enter the power supply and generate an error, the signal state changes. 13.2.3 Output power If the output power of the power supply exceeds the set threshold value, the signal state changes. Example of use In the case of system extensions, loads are added. This increases the utilization of the power supply. Preventive function monitoring detects critical operating states in good time. Action can be taken before system downtime occurs. 13.2.4 Operating hours If the preset operating time of the power supply is exceeded, the signal state changes. 107104_en_00 PHOENIX CONTACT 33 / 39 QUINT4-PS/3AC/24DC/10 13.2.7 Input voltage OK 13 14 Rem SGnd Out 1 Out 2 Example of use In the event of mains failure, the power supply continues to supply the load with energy for at least 20 ms. Failure of the input voltage is signaled after just 10 ms, which means that this information is provided to the higher-level controller at an early stage. System states can therefore be stored promptly without any loss of data as a result of the unexpected failure of the supply voltage. 13.2.8 Phase monitoring (3AC operation) If one phase fails completely or the voltage difference between the outer conductors is > 10%, the signal state changes. < 1,5 k Signal If the input voltage of the power supply is interrupted for 10 ms, the signal state changes. + Figure 24 External wiring versions, enable SLEEP MODE To switch the power supply back on, change the external circuit between signal terminal blocks Rem and SGnd. Power transmission inside the device is activated again. The energy for supplying the loads is once again available at the DC output terminal blocks. > 1,5 k Signal It is possible that the voltage of one phase may drop or fail completely due to an asymmetrical load on the 3-phase supply network or a fuse tripping. If one phase fails completely or the voltage difference between the outer conductors is > 10%, the power supply signals 2AC operation. Permanent supply of the load by the power supply is still ensured in 2AC operation. 13 14 Rem SGnd Out 1 Out 2 Specifications regarding the available output power (see derating section). + - Figure 25 13.2.9 Remote input To switch the power supply to SLEEP MODE, select one of the three external circuit versions. The external circuit is wired between signal terminal blocks Rem and SGnd (signal ground). = - Example of use The power supply is switched on and off using the digital remote input of the power supply. When switched off, power transmission is deactivated on the DC output side of the power supply. The load connected to the DC output terminal blocks is no longer supplied with energy. The operating mode where the DC output side is deactivated is called SLEEP MODE. < 5 V DC 13.3 10-24 V DC = External wiring versions, disable SLEEP MODE LED status indicators Four LED status indicators are integrated in the front of the power supply, which indicate the current device state. The green DC-OK LED indicates the current status of the output voltage (UOut). The DC-OK LED is permanently on as long as the output voltage UOut is ≥ 0.9 x USet. If the value of the output voltage is < 0.9 x USet, the green DC-OK LED flashes. Depending on the required output power of the connected load, the three POut LEDs, which indicate the current output power, light up. Assuming that the provided output power is > 50% of the nominal output power, the > 50% LED lights up green. If the demanded power continues to increase until it is above 75%, the  50% LED. If the required output power is then greater than the nominal device power, the power supply operates in boost mode. In boost mode, the > 100% LED additionally lights up yellow. The LED status indicator cannot be configured individually. 107104_en_00 PHOENIX CONTACT 34 / 39 QUINT4-PS/3AC/24DC/10 13.4 U/I Advanced characteristic curve signaling The following table shows the standard assignment for signaling for the U/I Advanced characteristic curves which is set by default. LED: POut >100 % yellow Signal Out 2: POut < PN Default Normal operation BOOST Overload operation POut < PN POut > PN UOut < 0.9 x USet Active High Active Low Active Low closed closed open Active High Active High Active Low LED: POut > 75 % LED: POut > 50 % green LED: DC OK Relay: 13/14, DC OK Default Signal Out 1: DC OK LED off Figure 26 13.5 LED on LED flashing U/I Advanced signaling SMART HICCUP characteristic curve signaling The following table shows the standard assignment for signaling for the SMART HICCUP characteristic curve. Figure 27 107104_en_00 Signal image in overload mode PHOENIX CONTACT 35 / 39 QUINT4-PS/3AC/24DC/10 13.6 FUSE MODE characteristic curve signaling The following table shows the standard assignment for signaling for the FUSE MODE characteristic curve. LED: POut >100 % yellow Signal Out 2: POut < PN Default Normal operation BOOST POut < PN POut > PN Active High Active Low Active Low closed closed open Active High Active High Active Low FUSE MODE I > IFuse for t > tFuse LED: POut > 75 % LED: POut > 50 % green LED: DC OK Relay: 13/14, DC OK Default Signal Out 1: DC OK LED off Figure 28 13.7 LED on LED flashing Signal image for FUSE MODE active SLEEP MODE signaling In SLEEP MODE, all LEDs are off, all signals are low, and the relay switching contact is open. 107104_en_00 PHOENIX CONTACT 36 / 39 QUINT4-PS/3AC/24DC/10 14 14.2 Operating modes Depending on the intended use, the power supply can be run in series or parallel operation. 14.1 You can connect several power supplies in parallel in order to increase the power or to supply the loads redundantly. IN Series operation To double the output voltage, connect two power supplies in series. Only use power supplies with the same performance class and configuration for series operation. If two 24 V DC power supplies are connected in series, an output voltage of 48 V DC is available to supply the loads. + + - - Parallel operation + − + − + +24 V + − - Figure 30 +48 V Σ = IN Schematic diagram in parallel operation -48 V + + - - Figure 29 IN + − -24 V + - Schematic diagrams in series operation Observe the following points when carrying out parallel connection: 1. Use power supplies of the same type and performance class 2. Setting power supplies to “parallel operation” via the QUINT POWER software or QUINT POWER app 3. Setting the same output voltages 4. Using the same cable cross sections for wiring 5. Using the same cable lengths for the DC convergence point 6. Operating power supplies in the same temperature environment 7. When three or more power supplies are connected in parallel, each output must be protected (e.g., with circuit breakers, fuses or decoupling modules) For more detailed information on the operating mode for parallel operation, refer to the user manual for the QUINT POWER software or the QUINT POWER app. 107104_en_00 PHOENIX CONTACT 37 / 39 QUINT4-PS/3AC/24DC/10 14.2.1 Redundancy operation When using a QUINT ORING module with ACB technology, the QUINT power supply does not have to be set to “parallel operation” for symmetrical load distribution. Redundant circuits are suitable for supplying systems and system parts which place particularly high demands on operational reliability. If energy is to be supplied to the load with 1+1 redundancy, two power supplies of the same type and performance class must be used. In the event of an error, it must be ensured that one of the power supplies is able to provide the total required power for the load. This means that in redundancy mode, two 10 A power supplies supply a load with a nominal current of 10 A, for example. During normal operation of the power supplies, each power supply therefore supplies 5 A. Always use cables with the same cross sections and lengths when wiring the power supplies on the DC output side. 14.2.2 Increased power When n power supplies are connected in parallel, the output current is increased to n x IN. Parallel connection for increased power is used when extending existing systems. If the individual power supply does not cover the current consumption of the most powerful load, parallel connection of power supplies is recommended. When three or more power supplies are connected in parallel, each output must be protected separately, e.g., by a circuit breaker, fuse or decoupling module such as QUINT ORING or QUINT DIODE. A redundancy module can be used to 100% decouple two power supplies from one another and to ensure the supply. A distinction is made here between passive and active redundancy modules. Optimum decoupling with simultaneous monitoring and minimal power dissipation can be achieved with the QUINT ORING active redundancy module. IN IN IN + − IN + – + – + − + + – − + − Figure 31 Σ = IN Schematic diagram, redundant operation with QUINT ORING + – Figure 32 IΣ= 2 x IN Schematic diagram of increased performance Certain specifications apply in redundancy operation with regard to the configuration of the keepout areas. In redundancy operation, the power supplies are operated with maximum half the nominal power. The keepout areas are therefore reduced. The following conditions must be met for 1+1 and n+1 redundancy operation of the power supplies in conjunction with a QUINT ORING module. Only use power supplies with the same performance class and configuration for parallel connection. Using the signaling settings, you can monitor whether both power supplies are being operated with ≤ half the nominal load. In the case of system extension, an overload is prevented if one of the power supplies fails. 107104_en_00 PHOENIX CONTACT 38 / 39 QUINT4-PS/3AC/24DC/10 15.3 Derating The QUINT POWER power supply runs in nominal operation without any limitations. For operation outside the nominal range, the following points should be observed depending on the type of use. 15.1 Ambient temperature POut [W] When operating the power supply at an ambient temperature of > 60°C, a power derating of 2.5%/K should be observed. Up to an ambient temperature of 40°C, the power supply can take power from the static boost for a sustained period. In the 40°C to 60°C temperature range, the power supply can output more than the nominal power for a sustained period. PDyn. Boost 200% PStat. Boost PN 125% 100% 75% -25 40 60 Installation height The power supply can be operated at an installation height of up to 2000 m without any limitations. Different data applies for installation locations above 2000 m due to the differing air pressure and the reduced convection cooling associated with this (see technical data section). The data provided is based on the results of pressure chamber testing performed by an accredited test laboratory. POut [%] 15 225 200 175 150 125 100 75 50 25 0  0  = PN 100 % 60 °C  = PStat. 125 % 40 °C = PDyn. 200 % 60 °C 1000 2000  3000 4000 5000 H [m] Figure 35 Output power depending on the installation height 70 TA [°C] Figure 33 15.2 Output power depending on the ambient temperature Input voltage The power supply is designed for operation in a three-phase network. If one phase fails or drops in the event of a fault (e.g., due to starting a load on the affected phase as in the case of a cooling unit), sustained operation on two phases is possible. This type of scenario is already covered for QUINT POWER by virtue of its approval. POut [W] The maximum available output power in 2AC operation depends on the input voltage value. PStat. Boost 125% PN 100% 75% 50% 360 390 370 Figure 34 107104_en_00 475 550 UIn [V] Output power in 2AC operation PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany phoenixcontact.com 39 / 39
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