QUINT-PS/96-110DC/24DC/10/CO
DC/DC converter with SFB technology, dip-coated,
primary-switched, input: 96-110 V DC, output:
24 V DC, output current: 10 A
Data sheet
106467_en_00
1
© PHOENIX CONTACT 2015-11-24
Description
QUINT DC/DC converter – superior system availability from
SFB technology
Compact DC/DC converters from the new QUINT POWER
generation maximize your system availability. With SFB
technology (Selective Fuse Breaking Technology), 6-fold
nominal current for 12 ms, it is possible to trigger even standard circuit breakers reliably and quickly. Faulty current
paths are switched off selectively, the fault is located, and
important system parts remain in operation. Comprehensive
diagnostics are provided through constant monitoring of the
input voltage, output voltage and output current. Preventive
function monitoring visualizes critical operating states and
indicates them to the controller before errors can occur.
The application fields for DC/DC converters are numerous
– Changing the voltage level
– Refreshing the output voltage for constant voltage at
the end of long cables
– Setup of independent supply systems by electrical isolation
Features
–
–
–
–
–
–
–
Wide-range voltage input
Galvanic isolation
Reverse polarity protection
Preventive function monitoring
Reliable starting of difficult loads with POWER BOOST
static power reserve
Fast tripping of standard circuit breakers with dynamic
SFB technology power reserve
High MTBF > 772,000 h (40°C)
Flexible use
–
–
–
Dip coating enables use in oxidizing and sulfidizing
atmospheres with humidities of up to 100 %
Adjustable output voltage
Can be used in Class I, Division 2, Groups A, B, C, D
(Hazardous Location) ANSI-ISA 12.12
Make sure you always use the latest documentation.
It can be downloaded from the product at phoenixcontact.net/products.
QUINT-PS/96-110DC/24DC/10/CO
2
Table of contents
1
Description .............................................................................................................................. 1
2
Table of contents ..................................................................................................................... 2
3
Ordering data .......................................................................................................................... 3
4
Technical data ......................................................................................................................... 4
5
Safety regulations and installation notes.................................................................................. 8
6
Basic circuit diagram ............................................................................................................... 9
7
Structure.................................................................................................................................. 9
8
Installation ............................................................................................................................... 9
9
Dimensions and mounting positions ...................................................................................... 10
10
Mounting on DIN rails ............................................................................................................ 11
10.1 Normal mounting position .................................................................................................... 11
10.2 Rotated mounting position (270° Y-axis) .................................................................................. 11
11
Input ...................................................................................................................................... 11
11.1 Protection of the primary side ............................................................................................... 11
12
Output.................................................................................................................................... 12
12.1 Protection of the secondary side ............................................................................................ 12
13
Output characteristic curve.................................................................................................... 12
14
SFB technology ..................................................................................................................... 13
14.1 Circuit breaker tripping characteristics .................................................................................... 13
14.2 Installation notes ............................................................................................................... 13
14.3 Deactivating SFB technology ................................................................................................ 13
14.4 SFB configuration .............................................................................................................. 14
15
Signaling................................................................................................................................ 15
15.1 Active switching output “DC OK” ............................................................................................ 15
15.2 Active switching output “I 0.8 x UN” ................................................................................. 15
15.4 Floating relay contact “DC OK” 13/14 ...................................................................................... 16
15.5 Set 96/110 V DC for signaling (bottom of device) ....................................................................... 16
16
Derating................................................................................................................................. 16
16.1 Temperature-dependent derating .......................................................................................... 16
16.2 Voltage-dependent derating ................................................................................................. 16
16.3 Position-dependent derating ................................................................................................. 17
17
Operating modes ................................................................................................................... 20
17.1 Series operation ................................................................................................................ 20
17.2 Parallel operation ............................................................................................................... 20
17.3 Redundant operation .......................................................................................................... 20
17.4 Increasing power ............................................................................................................... 21
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QUINT-PS/96-110DC/24DC/10/CO
3
Ordering data
Description
Type
Order No.
Pcs./Pkt.
Primary-switched QUINT DC/DC converter with wide range input for DIN
rail mounting with SFB (selective fuse breaking) technology, input: 96 110 V DC, output: 24 V DC/10 A
QUINT-PS/96-110DC/24DC/10/CO
2905012
1
Accessories
Type
Order No.
Pcs./Pkt.
Active QUINT redundancy module for DIN rail mounting with ACB technol- QUINT-ORING/24DC/2X10/1X20
ogy (Active Current Balancing) and monitoring functions, input: 24 V DC,
output: 24 V DC/2 x 10 A or 1 x 20 A, including mounted universal DIN rail
adapter UTA 107/30
2320173
1
Universal DIN rail adapter
UTA 107/30
2320089
100
Universal wall adapter
UWA 182/52
2938235
1
Assembly adapter for QUINT-PS... power supply on S7-300 rail
QUINT-PS-ADAPTERS7/1
2938196
1
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic
SFB, 1 PDT contact, plug for base element.
CB TM1 1A SFB P
2800836
1
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic
SFB, 1 PDT contact, plug for base element.
CB TM1 2A SFB P
2800837
1
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic
SFB, 1 PDT contact, plug for base element.
CB TM1 3A SFB P
2800838
1
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic
SFB, 1 PDT contact, plug for base element.
CB TM1 4A SFB P
2800839
1
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic
SFB, 1 PDT contact, plug for base element.
CB TM1 5A SFB P
2800840
1
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic
SFB, 1 PDT contact, plug for base element.
CB TM1 12A SFB P
2800844
1
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic
SFB, 1 PDT contact, plug for base element.
CB TM1 16A SFB P
2800845
1
Our range of accessories is being continually extended, our current range can be found in the download area.
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PHOENIX CONTACT
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QUINT-PS/96-110DC/24DC/10/CO
4
Technical data
Input data
Nominal input voltage
96 V DC ... 110 V DC
Input voltage range
67.2 V DC ... 154 V DC
Current consumption
3.5 A (96 V DC)
3.1 A (110 V DC)
Inrush current limitation
< 10 A (typical)
I2t
0.37 A2s
Power failure bypass
> 10 ms (96 V DC)
Protective circuit
Transient surge protection Varistor
Protection against polarity reversal
≤ 154 V DC
Input fuse, integrated
10 A (internal (device protection))
Output data
Nominal output voltage
24 V DC ±1 %
Setting range of the output voltage
18 V DC ... 29.5 V DC (> 24 V constant capacity)
Output current
10 A (-40 °C ... 60 °C)
12.5 A (with POWER BOOST, -40°C ... 40°C permanent, UOUT = 24 V DC)
60 A (SFB technology, 12 ms)
Magnetic circuit breaker tripping
B2 / B4 / B6
Active current limitation
18 A
Max. capacitive load
Unlimited
Control deviation
< 1 % (change in load, static 10 % ... 90 %)
< 2 % (change in load, dynamic 10 % ... 90 %)
< 0.1 % (change in input voltage ±10 %)
Efficiency
> 92 % (UIN 96 V DC / UOUT 24 V DC)
Rise time
< 2 ms (UOUT (10 % ... 90 %))
Residual ripple
< 20 mVPP
Peak switching voltages
< 10 mVPP (20 MHz)
Connection in parallel
Yes, for redundancy and increased capacity
Connection in series
Yes
Protection against surge voltage on the output
< 35 V DC
Resistance to reverse feed
35 V DC
Power consumption
Maximum power dissipation in no-load condition
4 W (UIN 110 V DC)
Power loss nominal load max.
22 W (UIN 110 V DC)
Status and diagnostic indicator DC OK active
Active switching output
UOUT > 0.9 x UN: High signal
Voltage
18 V DC ... 24 V DC
Current
< 20 mA (short-circuit resistant)
Status display
"DC OK" LED green
Status and diagnostic indicator POWER BOOST, active
Active switching output
IOUT < IN: High signal
Voltage
18 V DC ... 24 V DC
Current
< 20 mA (short-circuit resistant)
Status display
"BOOST" LED yellow/IOUT > IN : LED on
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QUINT-PS/96-110DC/24DC/10/CO
Status and diagnostic indicator UIN OK, active
Active switching output
UIN > 19.2 V: High signal
Voltage
18 V DC ... 24 V DC
Current
≤ 20 mA (short-circuit resistant)
Status and diagnostic indicator DC OK floating
Active switching output
Relay
General data
Insulation voltage input/output
1.5 kV (type test)
1 kV (routine test)
MTBF (IEC 61709, SN 29500)
> 772000 h (40°C)
Normal mounting position
horizontal DIN rail NS 35, EN 60715
Dimensions W/H/D (normal mounting position/delivered condition)
48 mm / 130 mm / 125 mm
Dimensions W / H / D (X-axis rotated 270°)
122 mm / 130 mm / 51 mm
Weight
0.9 kg
Housing
Degree of protection
IP20
Type of housing
Aluminum (AlMg3)
Hood version
Galvanized sheet steel, free from chrome (VI)
Input connection data
Connection method
Pluggable screw connection
Conductor cross section, solid
0.2 mm² ... 2.5 mm²
Conductor cross section, flexible
0.2 mm² ... 2.5 mm²
Conductor cross section AWG/kcmil
24 ... 12
Stripping length
8 mm
Screw thread
M3
Tightening torque
0.5 Nm ... 0.6 Nm
Connection data, output/signals
Connection method
Pluggable screw connection
Conductor cross section, solid
0.2 mm² ... 2.5 mm²
Conductor cross section, flexible
0.2 mm² ... 2.5 mm²
Conductor cross section AWG/kcmil
24 ... 12
Stripping length
7 mm
Screw thread
M3
Tightening torque
0.5 Nm ... 0.6 Nm
Ambient conditions
Protection class
I
Ambient temperature (operation)
-25 °C ... 70 °C (> 60 °C Derating: 2,5 %/K)
Ambient temperature (start-up type tested)
-40 °C
Ambient temperature (storage/transport)
-40 °C ... 85 °C
Max. permissible relative humidity (operation)
100 % (at 25 °C, non-condensing)
Vibration (operation)
< 15 Hz, amplitude ±2.5 mm (according to IEC 60068-2-6)
15 Hz ... 150 Hz, 2.3g, 90 min.
Shock
30g in each direction, according to IEC 60068-2-27
Pollution degree in acc. with EN 50178
2
Climatic class
3K3 (in acc. with EN 60721)
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QUINT-PS/96-110DC/24DC/10/CO
Approvals
UL approvals
UL/C-UL listed UL 508
UL/C-UL Recognized UL 60950
Current approvals/permissions for the product can be found in the download area under phoenixcontact.net/products.
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QUINT-PS/96-110DC/24DC/10/CO
Conformance with EMC Directive 2004/108/EC
Noise immunity according to EN 61000-6-2
EN 61000-6-2 requirement
Tested
Electrostatic discharge EN 61000-4-2
Housing contact discharge 4 kV (Test Level 2)
Housing air discharge 8 kV (Test Level 3)
Comments Criterion B
8 kV (Test Level 4)
15 kV (Test Level 4)
Criterion A
Electromagnetic HF field EN 61000-4-3
Frequency range 80 MHz ... 1 GHz
Test field strength 10 V/m (Test Level 3)
Frequency range 1.4 GHz ... 2 GHz
Test field strength 3 V/m (Test Level 2)
Frequency range 2 GHz ... 2.7 GHz
Test field strength 1 V/m (Test Level 1)
Comments Criterion A
80 MHz ... 1 GHz
20 V/m (Test Level 3)
1 GHz ... 2 GHz
20 V/m (Test Level 3)
2 GHz ... 3 GHz
10 V/m (Test Level 3)
Criterion A
Fast transients (burst) EN 61000-4-4
Input 2 kV (Test Level 3 - asymmetrical)
4 kV (Test Level 4 - asymmetrical)
Output 2 kV (Test Level 3 - asymmetrical)
2 kV (Test Level 3 - asymmetrical)
Signal 1 kV (Test Level 3 - asymmetrical)
Comments Criterion B
2 kV (Test Level 4 - asymmetrical)
Criterion A
Surge current loads (surge) EN 61000-4-5
Input 0.5 kV (Test Level 1 - symmetrical)
0.5 kV (Test Level 1 - asymmetrical)
2 kV (Test Level 4 - symmetrical)
4 kV (Test Level 4 - asymmetrical)
Output 0.5 kV (Test Level 1 - symmetrical)
0.5 kV (Test Level 1 - asymmetrical)
1 kV (Test Level 3 - symmetrical)
2 kV (Test Level 3 - asymmetrical)
Signal 1 kV (Test Level 2 - asymmetrical)
Comments Criterion B
1 kV (Test Level 2 - asymmetrical)
Criterion A
Conducted interference EN 61000-4-6
Input/Output/Signal asymmetrical
Frequency range 0.15 MHz ... 80 MHz
Voltage 10 V (Test Level 3)
Comments Criterion A
asymmetrical
0.15 MHz ... 80 MHz
10 V (Test Level 3)
Criterion A
Emitted interference in acc. with EN 61000-6-3
Radio interference voltage in acc. with EN 55011
EN 55011 (EN 55022) Class B, area of application: Industry and residential
Emitted radio interference in acc. with EN 55011
EN 55011 (EN 55022) Class B, area of application: Industry and residential
All technical specifications are nominal and refer to a room temperature of 25 °C and 70% relative humidity at
2000 m above sea level.
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QUINT-PS/96-110DC/24DC/10/CO
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Safety regulations and installation
notes
Before startup please ensure:
– Only professionals may install, start up,
and operate the device.
– Observe the national safety and accident
prevention regulations.
EXPLOSION HAZARD!
Only remove equipment when it is disconnected and not in the potentially explosive
area.
DANGER
Never carry out work on live parts!
The housing can become very hot, depending
on the ambient temperature and load!
NOTE: Danger if used improperly
– The device is a built-in device.
– The IP20 degree of protection
(IEC 60529/EN 60529) of the device is intended for use in a clean and dry environment. Do not subject the device to any
load that exceeds the described limits.
– Do not subject the device to mechanical
and/or thermal loads that exceed the
specified limits.
– Installation and startup may only be carried out by qualified personnel. The relevant country-specific regulations must be
observed.
– It is not permissible to open or modify the
device. Do not repair the device yourself
but replace it with an equivalent device.
Repairs may only be carried out by the
manufacturer. The manufacturer is not liable for damage resulting from violation.
CAUTION:
Before startup please ensure:
– Connection must be performed by specialist personnel and protection against
electric shock ensured.
– It must be possible to switch off the device outside the power supply according
to the regulations in EN 60950-1 (e.g., by
line protection on the primary side).
– All feed lines are sufficiently protected
and dimensioned!
– All output lines are dimensioned according to the maximum output current of the
device or separately protected!
– Sufficient convection is guaranteed!
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QUINT-PS/96-110DC/24DC/10/CO
6
Basic circuit diagram
8
Installation
+
+
-
+
-
UIN > 0.8 x UN
DC OK
I
UN
14
Figure 1
7
Basic circuit diagram
10
A
Bo
os
t
DC
OK
18
-29
.5V
Structure
U IN
UN
Bo
DC
18
U IN
Inp
ut
DC
os
–
2
A
t
13
OK
-29
0.8 x UN, active switching output
I < IIN, active switching output
DC OK, active switching output
DC OK relay contact 13/14
SFB switch (left: SFB activated, right: SFB deactivated)
Strain relief for connecting cables
DIN rail adapter
106467_en_00
To enable sufficient convection, we recommend a minimum vertical spacing of
50 mm from other devices. Lateral spacing of 5 mm, or 15 mm for active components, must be observed in order to
ensure correct device function of the DC/
DC converter.
The housing can become very hot depending on the ambient temperature and
load of the DC/DC converter.
The DC/DC converter can be snapped onto
all DIN rails according to EN 60715 and
should be mounted in the normal mounting
position (connection terminal blocks on top
and bottom).
PHOENIX CONTACT
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QUINT-PS/96-110DC/24DC/10/CO
9
Dimensions and mounting positions
48
5
122
115
50
5
Output DC 24V 10A
13 14
U IN >
19.2V
130
QUINT POWER
230
Boost
DC OK
18-29.5 V
UIN
UN
Bo
DC
18
U IN
Inp
ut
DC
A
os
t
OK
-29
IN