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2907073

2907073

  • 厂商:

    PHOENIX(菲尼克斯)

  • 封装:

  • 描述:

    QUINT UPS IQ 24VDC 20A

  • 数据手册
  • 价格&库存
2907073 数据手册
QUINT4-UPS/24DC/24DC/20 Uninterruptible power supply Data sheet 107553_en_00 1 © PHOENIX CONTACT 2018-07-16 Description The QUINT DC-UPS uninterruptible power supply enables continued supply of critical loads in the event of a power supply malfunction. Technical data (short form) Input voltage 24 V DC Input voltage range 18 V DC ... 30 V DC Current consumption (Imax) 31.4 A Fixed connect threshold Undervoltage Surge voltage 22 V DC 30 V DC Intelligent battery management – – – IQ Technology: reliable determination of remaining service life and buffer time Automatic battery detection: Supports VRLA, VRLAWTR, and LI-ION battery technologies Powerful battery charger with up to 5 A charging current Extended load management – – – Energy monitoring: Monitors output and battery voltages and associated currents PC mode: reliable shutdown of the IPC in the event of a mains failure without data loss, and autostart of the IPC when the power returns Cold restart function: UPS startup even without mains power Communication interfaces – – – Supports 1x USB with Modbus/RTU, 2x RJ45 with PROFINET, EtherNet/IP™ or EtherCAT® protocol. Integrated 2-port switch (daisy chain). Library of function blocks and device descriptions. Output voltage range (grid, battery-dependent) 18 V DC ... 30 V DC Output current (IN / IStat. Boost / IDyn. Boost / ISFB) 20 A / 25 A / 30 A (5 s) / 120 A (15 ms) Output power (PN / PStat. Boost / PDyn. Boost) 480 W / 600 W / 720 W (5 s) Efficiency typ. 98 % Nominal capacity (without additional charger) 3 Ah ... 135 Ah Charging current (configurable) max. 5 A MTBF (IEC 61709, SN 29500) > 1157000 h (40 °C) Ambient temperature (operation) -25 °C ... 70 °C -40°C (startup type tested) > 60 °C Derating: 2.5 %/K Dimensions W/H/D 40 mm / 130 mm / 125 mm Weight 0.6 kg Order designation QUINT4-UPS/24DC/24DC/20 QUINT4-UPS/24DC/24DC/20/USB QUINT4-UPS/24DC/24DC/20/PN QUINT4-UPS/24DC/24DC/20/EIP QUINT4-UPS/24DC/24DC/20/EC no communication USB (Modbus/RTU) PROFINET EtherNet/IP™ EtherCAT® All technical specifications are nominal values and refer to a room temperature of 25 °C and 70 % relative humidity at 100 m above sea level. QUINT4-UPS/24DC/24DC/20 2 Table of contents 1 Description ..................................................................................................................................1 2 Table of contents.........................................................................................................................2 3 Ordering data .............................................................................................................................. 6 4 Technical data........................................................................................................................... 12 5 Symbols used............................................................................................................................ 24 6 Safety regulations and installation notes ................................................................................... 25 7 Design ....................................................................................................................................... 26 7.1 7.2 7.3 7.4 8 Mounting/remove ...................................................................................................................... 30 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 9 Rating plate ..................................................................................................................................................26 Device connections and functional elements................................................................................................27 Block diagram...............................................................................................................................................28 Device dimensions .......................................................................................................................................29 Convection ...................................................................................................................................................30 Mounting position (Derating).........................................................................................................................30 Installation height..........................................................................................................................................30 Keep-out areas .............................................................................................................................................31 Mounting the UPS.........................................................................................................................................31 Removing the UPS .......................................................................................................................................32 Retrofitting the universal DIN rail adapter .....................................................................................................32 8.7.1 Disassembling the universal DIN rail adapter ....................................................................................32 8.7.2 Mounting the universal DIN rail adapter.............................................................................................33 Retrofitting the universal wall adapter ...........................................................................................................33 8.8.1 Mounting the UWA 182/52 universal wall adapter .............................................................................33 8.8.2 Mounting the UWA 130 2-piece universal wall adapter .....................................................................34 Device connection terminal blocks / device interfaces .............................................................. 34 9.1 9.2 9.3 9.4 9.5 9.6 107553_en_00 DC input terminal ..........................................................................................................................................35 DC output terminal blocks (buffered load) ....................................................................................................35 Signal terminal blocks...................................................................................................................................36 9.3.1 +24 V DC (SGnd reference potential)................................................................................................36 9.3.2 Floating switch contact ......................................................................................................................36 9.3.3 Digital outputs (DO)...........................................................................................................................36 9.3.4 Digital inputs (DI) ...............................................................................................................................36 9.3.5 Digital/analog input (DI/AI).................................................................................................................36 9.3.6 SGnd (reference potential) ................................................................................................................36 Battery terminals...........................................................................................................................................37 Communication interface..............................................................................................................................37 9.5.1 USB communication interface ...........................................................................................................37 9.5.2 RJ45 communication interfaces ........................................................................................................38 Securing the connection wiring .....................................................................................................................39 PHOENIX CONTACT 2 / 81 QUINT4-UPS/24DC/24DC/20 10 Function elements ............................................................................................................................................... 40 10.1 10.2 10.3 Operating element – rotary selector switch................................................................................................... 40 10.1.1 UPS without communication interface............................................................................................... 41 10.1.2 UPS with communication interface.................................................................................................... 41 Operating element – service button .............................................................................................................. 42 Display elements .......................................................................................................................................... 42 10.3.1 LED status indicators for device status ............................................................................................. 42 10.3.2 LED status indicators for charging status .......................................................................................... 42 10.3.3 LED status indicators for data traffic.................................................................................................. 42 11 System configuration .................................................................................................................43 11.1 System prerequisites for the use of Phoenix Contact batteries..................................................................... 43 12 Operating states and basic functions .........................................................................................44 12.1 12.2 12.3 12.4 12.5 12.6 107553_en_00 Initialization of UPS startup........................................................................................................................... 45 12.1.1 Input supply....................................................................................................................................... 45 12.1.2 Cold restart (battery start) ................................................................................................................. 45 12.1.3 Function of the service button (load default setting) .......................................................................... 45 12.1.4 Signaling ........................................................................................................................................... 46 Mains operation............................................................................................................................................ 46 12.2.1 Output/supply of the load .................................................................................................................. 46 12.2.2 Remote ............................................................................................................................................. 46 12.2.3 Function of the service button (service mode)................................................................................... 47 12.2.4 Signaling ........................................................................................................................................... 49 Charging....................................................................................................................................................... 49 12.3.1 Charge Phoenix Contact battery - SOC is determined ...................................................................... 50 12.3.2 Charge Phoenix Contact battery - SOC is known.............................................................................. 50 12.3.3 Batteries from other manufacturers – SOC is not displayed .............................................................. 50 12.3.4 PS Boost ........................................................................................................................................... 50 12.3.5 Function of the service button (service mode)................................................................................... 51 12.3.6 Signaling ........................................................................................................................................... 51 Battery operation .......................................................................................................................................... 51 12.4.1 Functions of the rotary selector switch .............................................................................................. 51 12.4.2 Actuation thresholds ......................................................................................................................... 51 12.4.3 Output/supply of the load .................................................................................................................. 51 12.4.4 Remote ............................................................................................................................................. 52 12.4.5 Function of the service button ........................................................................................................... 52 12.4.6 Signaling ........................................................................................................................................... 52 Standby ........................................................................................................................................................ 52 12.5.1 Signaling ........................................................................................................................................... 53 UPS off ......................................................................................................................................................... 53 PHOENIX CONTACT 3 / 81 QUINT4-UPS/24DC/24DC/20 13 Battery management system (BMS) ..........................................................................................54 13.1 13.2 13.3 13.4 Battery charger............................................................................................................................................. 54 13.1.1 Charging characteristic ..................................................................................................................... 54 13.1.2 Battery charging time ........................................................................................................................ 54 Battery technologies..................................................................................................................................... 55 13.2.1 Lead-acid battery .............................................................................................................................. 55 13.2.2 Lithium battery .................................................................................................................................. 55 Batteries from other manufacturers .............................................................................................................. 55 Battery storage ............................................................................................................................................. 55 14 Interfaces...................................................................................................................................56 14.1 14.2 14.3 14.4 USB.............................................................................................................................................................. 56 PROFINET ................................................................................................................................................... 56 14.2.1 Signaling ........................................................................................................................................... 56 14.2.2 Phoenix Contact PC WORX 6 ........................................................................................................... 57 14.2.3 Siemens TIA portal............................................................................................................................ 58 EtherNet/IP™ ............................................................................................................................................... 59 14.3.1 Signaling ........................................................................................................................................... 59 14.3.2 Rockwell LogixDesigner.................................................................................................................... 59 EtherCAT® .................................................................................................................................................. 60 14.4.1 Signaling ........................................................................................................................................... 60 14.4.2 Beckhoff TwinCAT 3 ......................................................................................................................... 60 15 Application example ..................................................................................................................62 15.1 15.2 Wiring the signal level................................................................................................................................... 62 15.1.1 Alarm, PS Boost................................................................................................................................ 62 15.1.2 Alarm, PS Boost, Bat.-Mode, Ready ................................................................................................. 63 Parallel connection of batteries .................................................................................................................... 64 16 Attachment – Register tables .....................................................................................................65 16.1 16.2 16.3 16.4 16.5 16.6 16.7 16.8 16.9 16.10 16.11 16.12 16.13 16.14 16.15 107553_en_00 Information ................................................................................................................................................... 65 Configuration................................................................................................................................................ 65 Status ........................................................................................................................................................... 66 Battery data .................................................................................................................................................. 68 Code Set Parameters 0x1040 ...................................................................................................................... 72 Set Signaling Code DO 1 0x1042................................................................................................................. 73 Set Signalling Code DO 2 0x1044 ................................................................................................................ 74 Set Signalling Code DO 3 0x1046 ................................................................................................................ 75 Code Set Function Code DI 1 0x104A.......................................................................................................... 75 Code Set Function Code DI 2 0x104B.......................................................................................................... 76 Code Set User Installed Peripherie 0x1063.................................................................................................. 76 Code Set Mode Selector Switch 0x1074 ...................................................................................................... 76 Code Set Enable/Disable Function 0x1076 .................................................................................................. 77 Code Status Functions 0x2000 .................................................................................................................... 77 Code Status Interface 0x2002 ...................................................................................................................... 78 PHOENIX CONTACT 4 / 81 QUINT4-UPS/24DC/24DC/20 16.16 16.17 16.18 16.19 16.20 16.21 107553_en_00 Code Status Installed Peripherie 0x2015 ..................................................................................................... 78 Code Status Actual Alarms 0x3000 .............................................................................................................. 79 Code Status Actual Warnings 0x3012 .......................................................................................................... 80 Code Battery 1 Battery Type 0x4_07............................................................................................................ 80 Code Battery 1 Charge Characteristic Type 0x4_17 .................................................................................... 81 Code Battery Status Fuse 0x4_A5 ............................................................................................................... 81 PHOENIX CONTACT 5 / 81 QUINT4-UPS/24DC/24DC/20 3 Ordering data Description Type Order No. QUINT UPS with IQ Technology, for DIN rail mounting, input: 24 V DC, output: 24 V DC / 20 A, charging current: 5 A QUINT4-UPS/24DC/24DC/20 2907071 Pcs./Pkt. 1 QUINT UPS with IQ Technology, USB communication QUINT4-UPS/24DC/24DC/ interface (Modbus/RTU), for DIN rail mounting, input: 24 V 20/USB DC, output: 24 V DC / 20 A, charging current: 5 A 2907072 1 QUINT UPS with IQ Technology, RJ45 communication QUINT4-UPS/24DC/24DC/ interfaces (PROFINET), for DIN rail mounting, input: 24 V 20/PN DC, output: 24 V DC / 20 A, charging current: 5 A 2907073 1 QUINT UPS with IQ Technology, RJ45 communication QUINT4-UPS/24DC/24DC/ interfaces (EtherNet/IP™), for DIN rail mounting, input: 24 20/EIP V DC, output: 24 V DC / 20 A, charging current: 5 A 2907074 1 QUINT4-UPS/24DC/24DC/ QUINT UPS with IQ Technology, RJ45 communication interfaces (EtherCAT®), for DIN rail mounting, input: 24 V 20/EC DC, output: 24 V DC / 20 A, charging current: 5 A 2907076 1 107553_en_00 PHOENIX CONTACT 6 / 81 QUINT4-UPS/24DC/24DC/20 Accessories Type Order No. Pcs./Pkt. Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/3.4AH 2320306 DC, 3.4 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/7.2AH 2320319 DC, 7.2 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/12AH DC, 12 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 2320322 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/38AH DC, 38 Ah, automatic detection, and communication with QUINT UPS-IQ 2320335 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 13 Ah, tool-free battery replacement, automatic 13AH detection, and communication with QUINT UPS-IQ 2320416 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 26 Ah, tool-free battery replacement, automatic 26AH detection, and communication with QUINT UPS-IQ 2320429 1 Energy storage device, LI-ION technology, 24 V DC, 120 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -20°C ... 60°C, automatic 120WH detection and communication with QUINT UPS-IQ 2320351 1 Energy storage device, LI-ION technology, 24 V DC, 924 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -25 °C ... 60 °C, 924WH automatic detection and communication with QUINT UPS-IQ 2908232 1 The range of accessories is being continuously extended. The current range of accessories can be found in the download area for the product. 107553_en_00 PHOENIX CONTACT 7 / 81 QUINT4-UPS/24DC/24DC/20 QUINT4-UPS/24DC/24DC/20/USB ( 2907072 ) Accessories Type Order No. Pcs./Pkt. Used for communication between an industrial PC and Phoenix Contact devices with USB-Mini-B connection. MINI-SCREW-USBDATACABLE 2908217 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/3.4AH 2320306 DC, 3.4 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/7.2AH 2320319 DC, 7.2 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/12AH DC, 12 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 2320322 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/38AH DC, 38 Ah, automatic detection, and communication with QUINT UPS-IQ 2320335 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 13 Ah, tool-free battery replacement, automatic 13AH detection, and communication with QUINT UPS-IQ 2320416 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 26 Ah, tool-free battery replacement, automatic 26AH detection, and communication with QUINT UPS-IQ 2320429 1 Energy storage device, LI-ION technology, 24 V DC, 120 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -20°C ... 60°C, automatic 120WH detection and communication with QUINT UPS-IQ 2320351 1 Energy storage device, LI-ION technology, 24 V DC, 924 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -25 °C ... 60 °C, 924WH automatic detection and communication with QUINT UPS-IQ 2908232 1 107553_en_00 PHOENIX CONTACT 8 / 81 QUINT4-UPS/24DC/24DC/20 QUINT4-UPS/24DC/24DC/20/PN ( 2907073 ) Accessories Type Order No. Pcs./Pkt. Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/3.4AH 2320306 DC, 3.4 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/7.2AH 2320319 DC, 7.2 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/12AH DC, 12 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 2320322 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/38AH DC, 38 Ah, automatic detection, and communication with QUINT UPS-IQ 2320335 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 13 Ah, tool-free battery replacement, automatic 13AH detection, and communication with QUINT UPS-IQ 2320416 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 26 Ah, tool-free battery replacement, automatic 26AH detection, and communication with QUINT UPS-IQ 2320429 1 Energy storage device, LI-ION technology, 24 V DC, 120 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -20°C ... 60°C, automatic 120WH detection and communication with QUINT UPS-IQ 2320351 1 Energy storage device, LI-ION technology, 24 V DC, 924 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -25 °C ... 60 °C, 924WH automatic detection and communication with QUINT UPS-IQ 2908232 1 107553_en_00 PHOENIX CONTACT 9 / 81 QUINT4-UPS/24DC/24DC/20 QUINT4-UPS/24DC/24DC/20/EIP ( 2907074 ) Accessories Type Order No. Pcs./Pkt. Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/3.4AH 2320306 DC, 3.4 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/7.2AH 2320319 DC, 7.2 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/12AH DC, 12 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 2320322 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/38AH DC, 38 Ah, automatic detection, and communication with QUINT UPS-IQ 2320335 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 13 Ah, tool-free battery replacement, automatic 13AH detection, and communication with QUINT UPS-IQ 2320416 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 26 Ah, tool-free battery replacement, automatic 26AH detection, and communication with QUINT UPS-IQ 2320429 1 Energy storage device, LI-ION technology, 24 V DC, 120 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -20°C ... 60°C, automatic 120WH detection and communication with QUINT UPS-IQ 2320351 1 Energy storage device, LI-ION technology, 24 V DC, 924 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -25 °C ... 60 °C, 924WH automatic detection and communication with QUINT UPS-IQ 2908232 1 107553_en_00 PHOENIX CONTACT 10 / 81 QUINT4-UPS/24DC/24DC/20 QUINT4-UPS/24DC/24DC/20/EC ( 2907076 ) Accessories Type Order No. Pcs./Pkt. Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/3.4AH 2320306 DC, 3.4 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/7.2AH 2320319 DC, 7.2 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/12AH DC, 12 Ah, tool-free battery replacement, automatic detection, and communication with QUINT UPS-IQ 2320322 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA/24DC/38AH DC, 38 Ah, automatic detection, and communication with QUINT UPS-IQ 2320335 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 13 Ah, tool-free battery replacement, automatic 13AH detection, and communication with QUINT UPS-IQ 2320416 1 Energy storage device, lead AGM, VRLA technology, 24 V UPS-BAT/VRLA-WTR/24DC/ DC, 26 Ah, tool-free battery replacement, automatic 26AH detection, and communication with QUINT UPS-IQ 2320429 1 Energy storage device, LI-ION technology, 24 V DC, 120 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -20°C ... 60°C, automatic 120WH detection and communication with QUINT UPS-IQ 2320351 1 Energy storage device, LI-ION technology, 24 V DC, 924 UPS-BAT/LI-ION/24DC/ Wh, for ambient temperatures of -25 °C ... 60 °C, 924WH automatic detection and communication with QUINT UPS-IQ 2908232 1 EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. 107553_en_00 PHOENIX CONTACT 11 / 81 QUINT4-UPS/24DC/24DC/20 4 Technical data Input data Unless otherwise stated, all data applies for 25°C ambient temperature, 24 V DC input voltage, and nominal output current (IN). The specified technical data is valid for all QUINT DC-UPS uninterruptible power supplies of performance class 20A. The additional note configurable identifies the technical data that can be configured on a UPS with communication interface. Configuration in the network can be performed via communication interface or via the UPS-CONF software (Order No. 2320403). Input voltage 24 V DC Input voltage range 18 V DC ... 30 V DC Electric strength, max. 35 V DC (Protected against polarity reversal) Fixed connect threshold Undervoltage Surge voltage 22 V DC 30 V DC Voltage drop, input/output 0.4 V DC Current draw IN (UN, IOut = IN, ICharge = 0) IMax (UN, IOut = IStat.Boost, ICharge = max) INo-Load (UN, IOut = 0, ICharge = 0) ICharge (UN, IOut = 0, ICharge = max) 20.1 A 31.4 A 50 mA 6.1 A Power consumption PN (UN, IOut = IN, ICharge = 0) PMax (UN, IOut = Istat.Boost, ICharge = max) PNo-Load (UN, IOut = 0, ICharge = 0) PCharge (UN, IOut = 0, ICharge = max) 474 W 738 W 1.3 W 145 W Inrush surge current ≤ 8 A (≤ 4 ms) Internal input fuse no Switch-on time max. 3 s Switch-on time during battery operation (Bat.-Start) 8s Input connection data Connection method Screw connection Conductor cross section, solid 0.2 mm² ... 6 mm² Conductor cross section, flexible 0.2 mm² ... 4 mm² Stranded conductor cross section with ferrule 0.2 mm² ... 4 mm² Cross section AWG 30 ... 10 Stripping length 8 mm Tightening torque 0.5 Nm ... 0.6 Nm 107553_en_00 PHOENIX CONTACT 12 / 81 QUINT4-UPS/24DC/24DC/20 Output data (mains operation) Output voltage 24 V DC (UOUT = UIN - 0.4 V DC) Output voltage range 18 V DC ... 30 V DC (UOUT = UIN - 0.4 V DC) Output current IN IStat.Boost IDyn.Boost ISFB 20 A 25 A 30 A (5 s) 120 A (15 ms) Output power PN (UN, IOut = IN, ICharge = 0) PStat.Boost (UN, IOut = IStat.Boost, ICharge = 0) PDyn.Boost (UN, IOut = IDyn.Boost, ICharge = 0) 480 W 600 W 720 W (5 s) Power dissipation No load (UN, IOut = 0, ICharge = 0) Nominal load (UN, IOut = IN, ICharge = 0) 3W 10 W Short-circuit-proof yes No-load proof yes Output data (battery operation) Output voltage 24 V DC (UOUT = UBAT - 0.4 V DC) Output voltage range 19 V DC ... 28 V DC (UOUT = UBAT - 0.4 V DC) Output current IN IStat.Boost IDyn.Boost ISFB 20 A 25 A 30 A (5 s) 120 A (15 ms) Output power PN (UN, IOut = IN, ICharge = 0) PStat.Boost (UN, IOut = IStat.Boost, ICharge = 0) PDyn.Boost (UN, IOut = IDyn.Boost, ICharge = 0) 480 W 600 W 720 W (5 s) Power dissipation No load (UN, IOut = 0, ICharge = 0) Nominal load (UN, IOut = IN, ICharge = 0) 2W 11 W Short-circuit-proof yes No-load proof yes Output connection data Connection method Screw connection Conductor cross section, solid 0.2 mm² ... 6 mm² Conductor cross section, flexible 0.2 mm² ... 4 mm² Stranded conductor cross section with ferrule 0.2 mm² ... 4 mm² Conductor cross section AWG 30 ... 10 Stripping length 8 mm Tightening torque 0.5 Nm ... 0.6 Nm 107553_en_00 PHOENIX CONTACT 13 / 81 QUINT4-UPS/24DC/24DC/20 Energy storage ( Battery ) Charge characteristic curve IU0U Nominal voltage UN 24 V DC End-of-charge voltage (temperature-compensated) 25 V DC ... 32 V DC End-of-charge voltage (configurable) 27.6 V DC Temperature compensation (configurable) 42 mV/K Temperature sensor yes Charging current (configurable) max. 5 A Deep discharge protection (configurable) 19.2 V DC Battery technology VRLA, VRLA-WTR, LI-ION IQ-Technology yes Nominal capacity (without additional charger) 3 Ah ... 135 Ah Charging time 165 min. (12 Ah) Buffer time ( IN ) 22 min. (12 Ah) Can be connected in parallel Yes, 5 (observe line protection) Can be connected in series no Output connection battery Connection method Screw connection Conductor cross section, solid 0.2 mm² ... 6 mm² Conductor cross section, flexible 0.2 mm² ... 4 mm² Stranded conductor cross section with ferrule 0.2 mm² ... 4 mm² Conductor cross section AWG 24 ... 16 Stripping length 8 mm Tightening torque 0.5 Nm ... 0.6 Nm 107553_en_00 PHOENIX CONTACT 14 / 81 QUINT4-UPS/24DC/24DC/20 Alarm signal state Connection labeling 3.2, 3.3 Switch contact (floating) OptoMOS State (configurable) Group alarm State condition (configurable) Alarm threshold Switching voltage max. 30 V AC/DC Current carrying capacity max. 100 mA State - signal assignment NC (Normally Closed) LED status indicator Red (Alarm) Bat.-Mode signal state Connection labeling 3.4 (+) Channel DO (digital output) Semiconductor output MOSFET State (configurable) Bat.-Mode State condition (configurable) UIN  30 V DC, Bat.-Start DO (digital output) Output voltage Output can be loaded 19 V DC ... 28 V DC (buffered) max. 20 mA State - signal assignment active - high Reference potential 3.9 (SGnd, identical to 1.2, 2.2, 4.2) LED status indicator Yellow (Bat.-Mode) Ready signal state Connection labeling 3.5 (+) Channel DO (digital output) Semiconductor output MOSFET State (configurable) Ready State condition (configurable) SOC = 100 % DO (digital output) Output voltage Output can be loaded 19 V DC ... 28 V DC (buffered) max. 20 mA State - signal assignment active - high Reference potential 3.9 (SGnd, identical to 1.2, 2.2, 4.2) LED status indicator Green (SOC charging state) 107553_en_00 PHOENIX CONTACT 15 / 81 QUINT4-UPS/24DC/24DC/20 Remote signal state Connection labeling 3.6 (+) Channel DI (digital input) State (configurable) Disconnection State condition Low level DI (Digital input) Low signal High signal Input connected with SGnd (3.9) or  1940000 h (25 °C) > 1157000 h (40 °C) > 568100 h (60 °C) QUINT4-UPS/24DC/24DC/20/USB ( 2907072 ) Reliability MTBF (IEC 61709, SN 29500) > 1405000 h (25 °C) > 910000 h (40 °C) > 481200 h (60 °C) QUINT4-UPS/24DC/24DC/20/PN ( 2907073 ) Reliability MTBF (IEC 61709, SN 29500) > 1172000 h (25 °C) > 732500 h (40 °C) > 373400 h (60 °C) QUINT4-UPS/24DC/24DC/20/EIP ( 2907074 ) Reliability MTBF (IEC 61709, SN 29500) > 1172000 h (25 °C) > 732500 h (40 °C) > 373400 h (60 °C) QUINT4-UPS/24DC/24DC/20/EC ( 2907076 ) Reliability MTBF (IEC 61709, SN 29500) 107553_en_00 > 1172000 h (25 °C) > 732500 h (40 °C) > 373400 h (60 °C) PHOENIX CONTACT 21 / 81 QUINT4-UPS/24DC/24DC/20 Standards SELV IEC 61010-1 (SELV) IEC 61010-2-201 (PELV) Approvals UL UL/C-UL Listed UL 61010-1 UL/C-UL Listed UL 61010-2-201 UL/C-UL Listed ANSI/ISA-12.12.01 Class I, Division 2, Groups A, B, C, D T4 (Hazardous Location) CSA CAN/CSA-C22.2 No. 61010-1-12 CAN/CSA-IEC 61010-2-201 CAN/CSA-C22.2 No. 213 Class I, Division 2, Groups A, B, C, D T4 (Hazardous Location) CB Scheme IEC 61010-1 IEC 61010-2-201 Current approvals/permissions for the product can be found in the download area under phoenixcontact.net/products Electromagnetic compatibility / Conformance with EMC Directive 2014/30/EU Noise emission according to EN 61000-6-3 (residential and commercial) Immunity according to EN 61000-6-2 (industrial) CE basic standard Minimum normative requirements of EN 610006-2 (CE) (immunity for industrial environments) Higher requirements in practice (covered) Housing contact discharge 4 kV (Test Level 2) 8 kV (Test Level 4) Housing air discharge 8 kV (Test Level 3) 15 kV (Test Level 4) Criterion B Criterion A Frequency range 80 MHz ... 1 GHz 80 MHz ... 1 GHz Test field strength 10 V/m (Test Level 3) 20 V/m (Test Level 3) Frequency range 1.4 GHz ... 2 GHz 1 GHz ... 6 GHz Test field strength 3 V/m (Test Level 2) 10 V/m (Test Level 3) Frequency range 2 GHz ... 2.7 GHz 1 GHz ... 6 GHz Test field strength 1 V/m (Test Level 1) 10 V/m (Test Level 3) Criterion A Criterion A Electrostatic discharge EN 61000-4-2 Comments Electromagnetic HF field EN 61000-4-3 Comments 107553_en_00 PHOENIX CONTACT 22 / 81 QUINT4-UPS/24DC/24DC/20 Immunity according to EN 61000-6-2 (industrial) CE basic standard Minimum normative requirements of EN 610006-2 (CE) (immunity for industrial environments) Higher requirements in practice (covered) Input 2 kV (Test Level 3 asymmetrical) 4 kV (Test Level 4 asymmetrical) Output 2 kV (Test Level 3 asymmetrical) 4 kV (Test Level 4 asymmetrical) Signal 1 kV (Test Level 3 asymmetrical) 4 kV (Test Level 4 asymmetrical) Criterion B Criterion B 1 kV (Test Level 3 symmetrical) 2 kV (Test Level 3 asymmetrical) 3 kV (Test Level 4 symmetrical) 6 kV (Test Level 4 asymmetrical) Output 0.5 kV (Test Level 1 symmetrical) 0.5 kV (Test Level 1 asymmetrical) 1 kV (Test Level 2 symmetrical) 2 kV (Test Level 3 asymmetrical) Signal 1 kV (Test Level 2 asymmetrical) 1 kV (Test Level 2 asymmetrical) Criterion B Criterion A asymmetrical asymmetrical 0.15 MHz ... 80 MHz 0.15 MHz ... 80 MHz 10 V (Test Level 3) 10 V (Test Level 3) Criterion A Criterion A 50 Hz , 60 Hz ( 30 A/m ) 16.67 Hz , 50 Hz , 60 Hz ( 100 A/m 60 s ) not required 50 Hz , 60 Hz ( 1 kA/m , 3 s ) not required 0 Hz ( 300 A/m , DC, 60 s ) Criterion A Criterion A Fast transients (burst) EN 61000-4-4 Comments Surge voltage load (surge) EN 61000-4-5 Input Comments Conducted interference EN 61000-4-6 Input/Output/Signal Frequency range Voltage Comments Power frequency magnetic field EN 61000-4-8 Comments Key Criterion A Normal operating behavior within the specified limits. Criterion B Temporary impairment to operational behavior that is corrected by the device itself. 107553_en_00 PHOENIX CONTACT 23 / 81 QUINT4-UPS/24DC/24DC/20 5 Symbols used In this installation note symbols are used in order to call attention to notices and dangers. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety measures that follow this symbol to avoid possible personal injuries. There are different categories of personal injury that are indicated by a signal word. WARNING This indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION This indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The following symbols are used to indicate potential damage, malfunctions, or more detailed sources of information. NOTE Indication of a required action which if it is not performed may cause damage or malfunction to the device, hardware/software, or surrounding property. This symbol and the accompanying text provide the reader with additional information or refer to detailed sources of information. This symbol and the accompanying text provide additional information on the correct disposal of used batteries. This symbol and the accompanying text provide additional information on recycling. 107553_en_00 PHOENIX CONTACT 24 / 81 QUINT4-UPS/24DC/24DC/20 6 Safety regulations and installation notes WARNING: Danger to life by electric shock! – – – – – – – – – – – – – – Only skilled persons may install, start up, and operate the device. For indoor use only. Never carry out work when voltage is present. Establish connection correctly and ensure protection against electric shock. Cover termination area after installation in order to avoid accidental contact with live parts (e. g., installation in control cabinet). This unit receives power from more than one source disconnect the input power source and the energy storage to de-energize this unit before servicing. Keep flames, embers or sparks away from the module. When connecting the external batteries, observe the polarity and do not short circuit the pole terminals. Provide a switch/circuit breaker close to the device at the DC input, DC output and at the battery terminals, which are labeled as the disconnecting device for these devices. Do not disconnect the fuse and / or battery connection under hazardous location conditions. – – – – – – – The device must be installed in a control cabinet that can be locked and only opened by specialist staff. Observe mechanical and thermal limits. Ensure sufficient convection. Housing can become hot. The minimum distance (above/below) is shown in the relevant figure. Use a current-limited source (QUINT POWER) or a suitable fuse at the DC input and a battery with a suitable fuse at the UPS battery connection. Mark the fuses as being disconnection devices. Ensure that the primary-side wiring and secondary-side wiring are the correct size and have sufficient fuse protection. Use copper cables for operating temperatures of 75 °C (ambient temperature 55 °C) 90 °C (ambient temperature 75 °C). You can find the connection parameters, such as the necessary stripping length for the wiring with and without ferrule, in the associated table. When connecting the external batteries, observe the polarity and do not short circuit the pole terminals. Protect the device against foreign bodies penetrating it, e.g., paper clips or metal parts. To reduce the risk of fire, replace fuses only with those that have the same type and rating. Relevant fuses can be found in the accessories in the ordering data. To reduce the risk of fire, connect only to a circuit provided with the following maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70. NOTE – – – – – – The uninterruptible power supply is maintenance-free. Repairs may only be carried out by the manufacturer. The warranty no longer applies if the housing is opened. Improper use invalidates the device protection. The uninterruptible power supply may only be used for its intended use. Observe the national safety and accident prevention regulations. Assembly and electrical installation must correspond to the state of the art. The uninterruptible power supply is a built-in device. The protection class IP20 of the device is meant to be applied in a clean and dry environment. 107553_en_00 The switching outputs are active outputs according to SELV. These may only be operated on permitted SELV circuits. The permanent output power PN is limited at an ambient temperature of 60 °C. Observe all the maximum output powers for the respective operating conditions. PHOENIX CONTACT 25 / 81 QUINT4-UPS/24DC/24DC/20 7 Design 7.1 Rating plate Key In accordance with the German Product Safety Law (ProdSG) it is only permissible to make such products available on the market if they meet certain safety standards. It must be ensured at all times that users are not exposed to hazards. In accordance with ProdSG, every device must therefore be fitted with a rating plate. All relevant information on the safe use of the device must also be included. The rating plate for the UPS is located on the right-hand side of the housing (front view). 1 Documentation Input: xxV / xxA Output: xxV xxA up to 60°C IStat. Boost xxA up to 40°C IDyn. Boost xxA (5s); ISFB xxA (15ms) 10 -25 6 7 8 9 10 2 www.phoenixcontact.com No. 1 2 3 4 5 3 Designation QR code as web link to the device documentation Identification of the provider Device connection data Device approvals Production site of the PHOENIX CONTACT Group Bar code and serial number for device identification Date of manufacture Designation of device revision Designation of product-related device documentation Bar code and MAC address for the unambiguous identification of the device in the network Only applicable to device versions: - QUINT4-UPS/24DC/24DC/xx/PN - QUINT4-UPS/24DC/24DC/xx/EIP -25...70°C/-13...+158°F (>+40°C/+104°F Derating) -40°C/-40°F Startup (type tested) MAC Addr.: XX-XX-XX-XX-XX-XX 4 Read manual No. xxxxxxx before connecting to mains Lire manual no. xxxxxxx avant de raccorder au réseau WARNING - DO NOT SEPARATE WHEN ENERGIZED 9 Figure 1 107553_en_00 MADE BY PHOENIX CONTACT IN CHINA Sno.: xxxxxxxXXYYWWZxxxx V/C : XX Date: YYWW 8 5 6 7 Rating plate information PHOENIX CONTACT 26 / 81 QUINT4-UPS/24DC/24DC/20 7.2 Device connections and functional elements Key Device connections are labeled with connection tags to ensure clear and definitive identification. No. Designation The connection tags are split into the following connection levels: 1 Connection level 1.x 2.x 3.x 4.x Xx Description 2 Input Output Signals Energy storage (battery) Communication interface Only applicable to device versions: - QUINT4-UPS/24DC/24DC/xx/USB - QUINT4-UPS/24DC/24DC/xx/PN - QUINT4-UPS/24DC/24DC/xx/EIP - QUINT4-UPS/24DC/24DC/xx/EC 3 4 5 1 3 2 1.1 1.2 2.1 2.2 + - + - 3 6 7 8 9 10 4 11 QUINT DC-UPS Input Output DC 24V 20A Signal 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 24V 20mA Alarm Bat.-Mode Ready Remote PS Boost Bat.-Start SGnd 14 Alarm Bat.-Mode DC OK 13 12 13 5 SOC 6 tmax [min] 14 Custom 2 1 (Default 0.5) 3 PC-Mode 5 10 15 20 ∞ Battery DC 24V 3 Figure 2 107553_en_00 11 + - 4.1 4.2 -3.1 ... 3.9 ----4.1 ... 4.3 X1 (X2) -- --- -- 8 4.3 10 2.1, 2.2 7 Service Press > 6 sec 12 Connection terminal blocksinput voltage: Input DC +/Connection terminal blocks output voltage: Output DC +/Accommodation for cable binders Signaling connection terminal blocks LED status indicator for battery charge state Universal DIN rail adapter (rear of housing) Rotary selector switch for setting the buffer time tmax [min] Service key for battery replacement Connection terminal blocks battery: +/-/signal Communication interface (device underside) Factory-set programming interface (device underside) 1x 8-pole or 2x 8pole QR code web link LED status indicators for data traffic Valid only for the following device versions: - QUINT4-UPS/24DC/24DC/xx/PN - QUINT4-UPS/24DC/24DC/xx/EIP - QUINT4-UPS/24DC/24DC/xx/EC LED status indicators for general device status Connection labeling 1.1, 1.2 9 3 Location of functional elements and device connections PHOENIX CONTACT 27 / 81 QUINT4-UPS/24DC/24DC/20 7.3 Block diagram Input DC 24V + 1.1 Power supply 24 V DC Output 2.1 + DC 24V QUINT DC-UPS 2.2 - - 1.2 A B C Buffered load SOC U I t UVD OVD 3.1 24V 20mA 3.2 Battery 24 V DC Battery DC 24V + 4.1 3.3 C 3.4 - 4.2  3.5 4.3 IF 3.7 3.8 C COM USB, PN, EIP, EC Figure 3 3.6 C COM 3.9  Alarm (DO) Bat.-Mode (DO) Ready (DO) Remote (DI) PS Boost (DI/AI) Bat.-Start (DI) SGnd Block diagram Key Symbol Designation - main elements Microcontroller Symbol Designation - auxiliary elements Switch (MOSFET) µC µC COM A B C SOC U Communication controller Floating switch Battery charger Decoupling and soft start Battery Current limitation Communication interface Only applies to device versions: - QUINT4-UPS/24DC/24DC/xx/USB - QUINT4-UPS/24DC/24DC/xx/PN - QUINT4-UPS/24DC/24DC/xx/EIP - QUINT4-UPS/24DC/24DC/xx/EC Electrical isolation I t IF Symbol UVD OVD Designation - sensors/actuators Undervoltage and surge voltage detection Current sensor (shunt) J Temperature sensor Rotary selector switches and buttons (control panel) Status LEDs 107553_en_00 PHOENIX CONTACT 28 / 81 QUINT4-UPS/24DC/24DC/20 7.4 Device dimensions 40 1.1 1.2 2.1 2.2 + - + Signal 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 24V 20mA Alarm Bat.-Mode Ready Remote PS Boost Bat.-Start SGnd Alarm Bat.-Mode DC OK SOC 130 65 QUINT DC-UPS Input Output DC 24V 20A tmax [min] Custom 2 1 (Default 0.5) 3 PC-Mode 5 10 15 20 ∞ Service Press > 6 sec Battery DC 24V Figure 4 + - 4.1 4.2 4.3 Device dimensions (dimensions in mm) 125 45 80 130 122 Figure 5 107553_en_00 Device dimensions (dimensions in mm) PHOENIX CONTACT 29 / 81 QUINT4-UPS/24DC/24DC/20 8 Mounting/remove The fanless convection-cooled UPS can be snapped onto 35 mm DIN rails with a top hat profile (TH 35-7.5 / TH 35-15) in accordance with EN 60715. 8.1 Convection 1.1 To ensure sufficient convection, maintain an adequate minimum clearance between the UPS and above/below the installed devices. The required minimum clearances are dependent on the system load during normal operation. Information on required minimum clearances is provided in the "Restricted areas" section. 1.2 + QUINT DC -UPS 2.1 − Inp ut DC 24 2.2 + − 24 Ou V 2 tpu 0A t V2 Sig 0m na A Ala l rm Ba t.-M Re o ad de Re y m PS ote B Ba oost t.-S SG tart n 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 Ala rm Bat. -M DC ode OK SO C tm ax [m in ] 2 3 1 0,5 5 ∞ 10 15 2030 Ba + 4.1 tte ry D - C 24V Se rv P ice > 6 ress sec 4.2 4.3 1.1 QUINT DC -UPS + 1.2 2.1 − 2.2 Inp ut DC 24 Ou V 2 tpu 0A t 24 V2 0m Sign al A Ala rm Ba t.-M Re o ad de Re y m PS ote B Ba oost t.-S SG tart n + Ala rm Bat. -M DC ode OK tm Figure 7 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 SO C [m in ax ] 2 3 1 0,5 5 ∞ 10 15 2030 Ba tt + ery D - C 24V 4.1 UPS mounted in normal mounting position − Se rv P ice > 6 ress sec 8.3 Installation height The UPS can be operated at an installation height of up to 2000 m without any limitations. Different data applies for installation locations above 2000 m due to the differing air pressure and the reduced convection cooling associated with this (see technical data section). The data provided is based on the results of pressure chamber testing performed by an accredited test laboratory. 4.2 4.3 Figure 6 8.2 Schematic diagram of the convection cooling Mounting position (Derating) The specified technical data for the UPS is designed for operation in the normal mounting position. Any different technical data based on other mounting positions is labeled accordingly. 107553_en_00 PHOENIX CONTACT 30 / 81 QUINT4-UPS/24DC/24DC/20 8.4 Keep-out areas 8.5 Distance to active or passive devices Active/passive POut ≤50%  Passive POut ≥50%  Active POut ≥50%  40 40 20 0 50 50 5 c Proceed as follows to mount the UPS: 1. In the normal mounting position, the UPS is mounted on the DIN rail from above. Make sure that the universal DIN rail adapter is in the correct position behind the DIN rail (A). 2. Then press the UPS down until the universal DIN rail adapter audibly latches into place (B). 3. Check that the UPS is securely attached to the DIN rail. A a c Spacing [mm] a b c Mounting the UPS 1.1 1.2 2.1 + - + 2.2 - QUINT DC-UPS Input Output DC 24V 20A Signal 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 24V 20mA Alarm Bat.-Mode Ready Remote 130 PS Boost Bat.-Start SGnd Alarm Bat.-Mode DC OK SOC Click Figure 9 B Snapping the uninterruptible power supply onto the DIN rail tmax [min] Custom 2 1 (Default 0.5) 3 PC-Mode 5 10 15 20 ∞ Service Press > 6 sec Battery DC 24V - 4.2 4.3 b + 4.1 Figure 8 107553_en_00 Device dimensions and minimum keep-out areas (in mm) If you use a QUINT UPS with a communication interface, the DIN rail on which the UPS is mounted must also be connected to the PE potential of the control cabinet via a separate FE terminal (functional ground). When installed on the DIN rail, the functional ground of the QUINT UPS is directly secured via the DIN rail adapter. PHOENIX CONTACT 31 / 81 QUINT4-UPS/24DC/24DC/20 8.6 Removing the UPS 8.7.1 Proceed as follows to remove the UPS: 1. Take a suitable screwdriver and insert this into the lock hole on the universal DIN rail adapter (A). 2. Release the lock by lifting the screwdriver (B). 3. Carefully swivel the UPS forward (C) so that the interlock slides back into the starting position. 4. Then lift the UPS from the DIN rail (D). Disassembling the universal DIN rail adapter Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Remove the universal DIN rail adapter from the rear of the uninterruptible power supply. D C A Figure 10 8.7 B Figure 11 Disassembling the universal DIN rail adapter Removing the uninterruptible power supply from the DIN rail Retrofitting the universal DIN rail adapter For installation in horizontal terminal boxes, it is possible to mount the UPS at a 90° angle to the DIN rail. No additional mounting material is required. Use the Torx screws provided to attach the universal DIN rail adapter to the uninterruptible power supply. 107553_en_00 PHOENIX CONTACT 32 / 81 QUINT4-UPS/24DC/24DC/20 8.7.2 Mounting the universal DIN rail adapter To mount the universal DIN rail adapter on the left side of the device, proceed as follows: 1. Position the universal DIN rail adapter on the left side of the housing so that the mounting holes are congruent with the hole pattern for the mounting holes. 2. Insert the Torx screws that were removed earlier into the appropriate hole pattern on the universal DIN rail adapter so that the necessary drill holes on the power supply can be accessed. 3. Screw the universal DIN rail adapter onto the power supply. The maximum tightening torque of the Torx screw (Torx® T10) is 0.7 Nm. Figure 12 8.8 8.8.1 Mounting the UWA 182/52 universal wall adapter Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Remove the universal DIN rail adapter from the rear of the uninterruptible power supply. 3. Position the universal wall adapter in such a way that the keyholes or oval tapers face up. The mounting surface for the uninterruptible power supply is the raised section of the universal wall adapter. 4. Place the UPS on the universal wall adapter in the normal mounting position (input and output voltage connection terminal blocks at top). 5. Insert the Torx screws into the appropriate hole pattern on the universal wall adapter so that the necessary mounting holes of the UPS can be accessed. 6. Screw the universal wall adapter onto the UPS. Mounting the universal DIN rail adapter Retrofitting the universal wall adapter The UWA 182/52 (Order No. 2938235) or UWA 130 (Order No. 2901664) universal wall adapter is used to attach the UPS directly to the mounting surface. The use of universal wall adapters is recommended for extreme ambient conditions, e. g., strong vibrations. An extremely high level of mechanical stability is ensured thanks to the tight screw connection between the UPS and universal wall adapter or the actual mounting surface. The uninterruptible power supply is attached to the UWA 182 or UWA 130 universal wall adapter by means of the Torx screws for the universal DIN rail adapter. Figure 13 Mounting the UWA 182/52 universal wall adapter If you use a QUINT UPS with a communication interface, universal wall adapter UWA 182/50 on which the UPS is mounted must also be connected to the PE potential of the control cabinet via a separate FE terminal (functional ground). The electric connection of the functional ground can, for example, be implemented via a mounting screw for universal wall adapter UWA 182/50. Ensure the electrical conductivity of painted surfaces, if required. The maximum tightening torque of the Torx screw (Torx® T10) is 0.7 Nm. 107553_en_00 PHOENIX CONTACT 33 / 81 QUINT4-UPS/24DC/24DC/20 Make sure you use suitable mounting material when attaching to the mounting surface. 8.8.2 Mounting the UWA 130 2-piece universal wall adapter Proceed as follows to disassemble the universal DIN rail adapter that comes pre-mounted: 1. Remove the screws for the universal DIN rail adapter using a suitable screwdriver (Torx 10). 2. Remove the universal DIN rail adapter from the rear of the uninterruptible power supply. 3. Position the universal wall adapter. The mounting surface for the UPS is the raised section of the universal wall adapter. 4. Place the UPS on the universal wall adapter in the normal mounting position (input and output voltage connection terminal blocks at top). 5. Insert the Torx screws into the appropriate hole pattern on the universal wall adapter so that the necessary mounting holes of the UPS can be accessed. 6. Screw the two-piece universal wall adapter onto the UPS. Figure 14 9 Device connection terminal blocks / device interfaces The DC input and output terminal blocks and the battery terminals on the front of the uninterruptible power supply feature screw connection technology. The signal level wiring is connected via tool-free Push-in connection technology. For the necessary connection parameters for the screw- or Push-in connection terminal blocks, refer to the technical data section. Depending on the UPS version used, these are equipped with a USB or two RJ45 interfaces for communication purposes. Additional information is provided in the "Communication interface" section. Mounting the UWA 130 universal wall adapter If you use a QUINT UPS with a communication interface, universal wall adapter UWA 130 on which the UPS is mounted must also be connected to the PE potential of the control cabinet via a separate FE terminal (functional ground). The electric connection of the functional ground can, for example, be implemented via a mounting screw for universal wall adapter UWA 130. Ensure the electrical conductivity of painted surfaces, if required. 107553_en_00 PHOENIX CONTACT 34 / 81 QUINT4-UPS/24DC/24DC/20 9.2 DC input terminal The UPS is primarily supplied by a current-limiting source (QUINT PS) with a 24 V DC voltage. The UPS is connected on the primary side via the INPUT DC connection terminal blocks (connection level 1x input). To dimension the power supply correctly, you must first determine the total current consumption of the system being supplied. The total current consumption is made up of the maximum load current and the maximum battery charging current. DC output terminal blocks (buffered load) In the event of an incident, connect the buffered load to the output DC connection terminal blocks (connection level 2x outputs). In the event of a malfunction of the upstream power supply, the load is supplied with the energy stored in the battery. 1.1 1.2 2.1 2.2 + - + Signal 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 24V 20mA Alarm Bat.-Mode Ready Remote PS Boost 1.1 1.2 2.1 1.1 1.2 2.1 2.2 + - + - Bat.-Start SGnd 2.2 Alarm Bat.-Mode DC OK - + QUINT DC-UPS Input Output DC 24V 20A + - Input Output DC 24V 20A 1.1 1.2 2.1 2.2 + - + - Input Output DC 24V 20A QUINT DC-UPS 9.1 Input Output DC 24V 20A SOC Signal 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 24V 20mA Alarm Bat.-Mode Ready Remote PS Boost Bat.-Start SGnd Alarm Bat.-Mode DC OK tmax [min] Custom 2 1 (Default 0.5) 3 PC-Mode 5 10 15 20 ∞ Service Press > 6 sec Battery DC 24V + - 4.1 4.2 SOC Figure 16 tmax [min] Custom 2 1 (Default 0.5) 3 PC-Mode 5 10 15 20 4.3 Position of DC output terminals ∞ Wiring principle for DC output terminals Service Press > 6 sec Battery DC 24V Figure 15 + - 4.1 4.2 Buffered Load 4.3 Position of DC input terminals Wiring principle for DC input terminals 1.1 1.2 2.1 2.2 + - + - 2.1 2.2 2.3 2.4 QUINT DC-UPS Input Output DC 24V 2.5 1.1 1.2 2.1 2.2 107553_en_00 - Alarm Bat.-Mode Ready Remote 3.1 3.2 3.3 3.4 3.5 3.6 + - Input Output DC 24V + Output DC UOut Signal 29.5V 13 14 Rem SGnd 3.1 3.2 3.3 3.4 QUINT DC-UPS QUINT POWER + + Signal 24V 20mA Signal 24V 20mA Alarm Bat.-Mode Ready Remote 3.1 3.2 3.3 3.4 3.5 3.6 PHOENIX CONTACT 35 / 81 QUINT4-UPS/24DC/24DC/20 9.3 Signal terminal blocks The connection terminal block signals (connection level 3x signals) are divided into the following signals for controlling and signaling the operating states of the UPS. 9.3.1 9.3.6 – SGnd (reference potential) The signal ground SGnd (3.9) is the reference potential for the signal voltage 24 V DC, 20 mA (3.1). SGnd is also the reference potential for signal outputs (3.4, 3.5) and signal inputs (3.6, ..., 3.8). +24 V DC (SGnd reference potential) Continuous +24 V signal voltage (3.1), e. g. to supply the floating switch contact (3.2, 3.3). The signal voltage is available during mains and battery-powered operation. 1.1 1.2 2.1 2.2 + - + - Input Output DC 24V 5A QUINT DC-UPS Observe the maximum current carrying capacity of the signal output: 20 mA The internal electronic fuse protects the signal output against damage. The signal output is activated again once the malfunction has been eliminated. 9.3.2 Signal 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 24V 20mA Alarm Bat.-Mode Ready Remote PS Boost Bat.-Start SGnd Alarm Bat.-Mode DC OK Floating switch contact SOC tmax [min] Custom 2 1 (Default 0.5) 3 PC-Mode 5 10 15 20 ∞ – Alarm (3.2, 3.3), default setting. When supplied through the +24 V signal voltage, this switch contact is used as a digital output (DO). Service Press > 6 sec Battery DC 24V + 4.1 4.2 4.3 9.3.3 – – Digital outputs (DO) Bat.-Mode (3.4) Ready (3.5) Figure 17 Location of signal terminal blocks Wiring principle of the signal terminal blocks 9.3.4 – – Digital inputs (DI) Remote (3.6) Bat.-Start (3.8), cannot be configured Signal 24V 20mA Alarm 9.3.5 – Digital/analog input (DI/AI) PS Boost (3.7) Bat.-Mode Ready Remote PS Boost Bat.-Start SGnd Figure 18 107553_en_00 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 PLC Digital Input DI x GND Wiring principle floating switching output PHOENIX CONTACT 36 / 81 QUINT4-UPS/24DC/24DC/20 9.4 Battery terminals 9.5 Communication interface Connect the battery, required in the event of an incident, to the battery terminals (connection level 4x energy storage (battery)). In the event of a malfunction of the upstream power supply, the load is continuously supplied with the energy stored in the battery. Depending on the UPS version used, it is designed to communicate with one or more communication interfaces. The USB communication interface or RJ45 communication interfaces are located on the underside of the UPS. Phoenix Contact batteries from the UPS-BAT series have additional connection terminal blocks. The signal terminal is used to communicate with the uninterruptible power supply. Communication with the uninterruptible power supply thus ensures full support of the battery management system (BMS). 9.5.1 - + - Input Output DC 24V 5A QUINT DC-UPS The USB communication interface has a MINI USB type B socket connection method. The connection level is marked X1. To ensure the safe connection of the USB connector during industrial applications, the MINI USB type B socket is fitted with two threaded bushes. The following UPS version is equipped with a USB communication interface: – QUINT4-UPS/24DC/24DC/xx/USB 1.1 1.2 2.1 2.2 + USB communication interface Signal 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 24V 20mA Alarm Bat.-Mode Ready Remote PS Boost Bat.-Start SGnd Alarm Bat.-Mode DC OK Battery DC 24V SOC tmax [min] + - Contact assignment 5 4 3 2 1 Custom 2 1 (Default 0.5) 3 PC-Mode 5 10 15 20 ∞ 4.1 4.2 4.3 Service Press > 6 sec Key Battery DC 24V + 4.1 4.2 4.3 Figure 19 Location of battery terminals Wiring principle for battery terminals Pin 1 2 3 4 5 Name VCC DD+ ID GND Designation +5 V DC Data Data + none Ground Service Press > 6 sec Battery DC 24V + 4.1 4.2 4.3 4.1 4.2 4.3 107553_en_00 PHOENIX CONTACT 37 / 81 QUINT4-UPS/24DC/24DC/20 Location of the USB interface 9.5.2 RJ45 communication interfaces The RJ45 communication interfaces meet Ethernet standard IEEE 802.3 and are assigned to connection level X1 or X2. The contact assignment for the RJ45 connectors is in accordance with the 10BASE-T- or 100BASE-TX standard. The snap-in hook on the RJ45 connector secures it from slipping out of the RJ45 socket. Contact assignment X1 Figure 20 USB interface on the bottom of the device 8 7 6 5 4 3 2 1 Key X1 107553_en_00 Pin 1 2 3 4 5 6 7 8 Name TxD+ TxDRxD+ Designation Transmit data + Send data Receive data + Reserved none RxD- Receive data - Reserved none PHOENIX CONTACT 38 / 81 QUINT4-UPS/24DC/24DC/20 Location of the RJ45 interface – The following UPS version is equipped with two RJ45 communication interfaces: – QUINT4-UPS/24DC/24DC/xx/PN – QUINT4-UPS/24DC/24DC/xx/EIP – QUINT4-UPS/24DC/24DC/xx/EC – – Connect the uninterruptible power supply with sufficient connection reserve (input terminal blocks, output terminal blocks, signal terminal blocks, battery terminals) Bundle and set up the connection wiring so that the cooling grilles on the top and bottom of the housing are covered as little as possible. Thread the cable binders into the necessary receptacles for the cable binders. 1.1 1.2 2.1 QUINT DC-UPS X1 X2 + Inp ut DC 2 2.2 + 4V Outp 20 A ut 24 V2 0m A Ala rm Sig na l 3.1 Ba t.-M od Ba t.-R e Re eady mo PS te Bo Ba ost t.-S SG tart nd 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 Ala rm Bat. Figure 21 -Mo DC OK RJ45 interfaces on the bottom of the device de SO C Figure 22 – X1 Lay and align connection wiring Secure the connection wiring with the cable binders. Make sure that the connection wiring is attached safely and securely without damaging the connection wiring. Click X2 9.6 Securing the connection wiring 1.1 1.2 Proceed as follows to secure the connection wiring: QUINT DC-UPS 2.1 Two receptacles for the bundled attachment of the connection wiring are integrated in the left and right housing panel. Use cable binders to secure the connection wiring (optional PKB 140X3,6 - Order No. 1005460). + Inp ut DC 24 V 2.2 + Ou 20 tput A 24 V2 0m A Ala rm Sig na l Ba t.-M od Ba t.-R e Re eady mo PS te Bo Ba ost t.-S ta SG rt nd 3.3 3.4 3.5 3.6 3.7 3.8 Ala rm Bat. -M DC ode OK Figure 23 107553_en_00 3.1 3.2 3.9 SO C Secure connection wiring with cable binder PHOENIX CONTACT 39 / 81 QUINT4-UPS/24DC/24DC/20 – – Shorten the excess length of the cable binder ends. Then check again that the connection wiring is properly secured. 10 Function elements The basic operation of the UPS is implemented via a multilevel rotary selector switch and service button. The rotary selector switch is generally used to set how long the load should be supplied with energy in the event of an incident. The axis of the rotary selector switch has a groove that is marked with an arrow. Use a suitable screwdriver (SZS 0,4X2,5 VDE, 1205037) to move the head of the arrow to the required maximum time. 1.1 1.2 2.1 2.2 QUINT DC-UPS + Inp ut DC 24 24 V2 Ala V2 0m + Ou tp 0A ut Sig A na rm Depending on the customer's parameterization of the UPS, the rotary selector switch and service button may be disabled within the software. l 3.1 Ba t.-M od t.-R e Re eady mo PS te Bo Ba ost t.-S SG tart nd Ba 3.2 3.3 3.4 3.5 3.6 3.7 3.8 Ala Bat. DC It is enabled or disabled within the software using the UPS-CONF configuration software (Order No. 2320403). 3.9 rm -Mo OK de SO C Figure 24 Shorten protruding ends of the cable binder For additional information, please refer to the user manual for the UPS-CONF configuration software. NOTE: Mechanical damage to the connection wiring caused by friction In extreme ambient conditions, e.g., strong vibrations, protect the connection wiring against mechanical damage using additional insulation material. The additional insulation material for protecting the connection wiring is limited to the area where the cable binders are attached. The device status of the UPS or overall system is indicated via status LEDs. If the UPS also has an Ethernet- or Profinet-based communication interface (2x RJ45 interfaces), four additional status LEDs are provided for the communication. 10.1 Operating element – rotary selector switch The rotational direction of the rotary selector switch is not specified. The rotary selector switch is also designed without a limit stop. The rotary selector switch can thus be overwound accidentally without being damaged. If the UPS has one communication interface, the range of functions that you can set on the rotary selector switch will differ. 107553_en_00 PHOENIX CONTACT 40 / 81 QUINT4-UPS/24DC/24DC/20 10.1.1 UPS without communication interface Communication via the USB interface In the event of an incident, the behavior of the UPS can be set via the 10-stage rotary selector switch tmax [min] on the front of the device. Depending on the application in your system, select between time-limited operation or another function. In this case of point-to-point coupling (modbus/RTU protocol), the connected PC continues to operate in the event of a mains failure. For a time-limited load supply, select the required maximum time via the rotary selector switch position. The load is supplied with energy up to the maximum preselected time. The UPS is then shut down. In the ∞ rotary selector switch position, the load is supplied until the battery's deep discharge protection comes into effect. The UPS is then shut down. Battery operation guarantees availability until all of the data from the PC buffer has been saved. The PC then performs a controlled shutdown. The PC is restarted when the mains voltage is restored. The optional USB connection cable (MINI SCREW USB DATA CABLE, Order No. 2908217) is required for a controlled shutdown in PC mode. tmax [min] 2 Communication via the RJ45 interface 1 0.5 ∞ 3 5 30 10 15 20 Figure 25 Rotary selector switch (UPS without communication interface) 10.1.2 UPS with communication interface In principle, preselection of the buffer time is identical to the UPS without communication. The additional PC mode function is only available on a UPS with an integrated communication interface. When using the PC mode function, you must choose between a UPS with a USB or RJ45 connection. The use of your application also varies depending on the communication interface used. tmax [min] 2 3 Custom 1 (Default 0.5) ∞ Depending on the communication protocol (PROFINET, EtherNet/IP™ or EtherCAT®) used, the UPS is integrated in a corresponding industrial network. Various fieldbus topologies, such as bus, ring, and star topologies, are supported. In these cases, the UPS behaves like a network device that communicates with other network devices in PC mode. This additional network device is either a directly connected control PC (point-to-point coupling) or a higher-level controller (part of an industrial network). In the event of a supply voltage failure, the UPS switches over to battery operation without any interruptions. The connected load continues to be supplied. Depending on the existing programming, the network device simultaneously takes over control tasks to manage the shutdown of system components or the system, for example.  Only use approved communication cables from Phoenix Contact in accordance with the implemented communication protocol. PC-Mode 5 10 15 20 Figure 26 107553_en_00 Rotary selector switch (UPS with communication interface) PHOENIX CONTACT 41 / 81 QUINT4-UPS/24DC/24DC/20 10.2 Operating element – service button Use the service button to switch between the different services modes of the UPS. Certain prerequisites may be required depending on the selected service mode. The following service modes are available: 1. Work on the battery terminals 2. Battery replacement 3. Load default settings 10.3.2 LED status indicators for charging status The 5-stage state of charge (SOC) LED bar graph display informs you about the current charging state of the connected battery. The direction of the LED bar graph indicates whether the battery is being charged or discharged. This function can only be used in combination with Phoenix Contact batteries with IQ Technology. 100% 80% Service Press > 6 sec 60% 40% 20% Figure 29 Figure 27 LED status indicators for charging status Service button 10.3.3 LED status indicators for data traffic Additional information on the communication interface is provided in the "Interfaces" section. 10.3 Devices with an Ethernet- or Profinet-based communication interface (2x RJ45 interfaces) are also equipped with four LED status indicators for data communication. Display elements Regardless of the device-type that is used, the front display elements of the UPS are split into two or three functional LED display units. 10.3.1 LED status indicators for device status All of the devices have three LED status indicators. The Alarm, Bat.-Mode, DC OK LED status indicators inform you about the current device status of the UPS. Alarm Bat.-Mode DC OK Figure 28 107553_en_00 BF SF LNK 1 LNK 2 Figure 30 NET MOD LNK 1 LNK 2 RUN ERR L/A 1 L/A 2 LED status indicators for PROFINET, EtherNet/IP™, EtherCAT® Additional information on the communication interface is provided in the "Interfaces" section. LED status indicators for device status PHOENIX CONTACT 42 / 81 QUINT4-UPS/24DC/24DC/20 11 System configuration The technical characteristics indicated relate to the factory setting of the standard device. Devices with customer-specific parameterizations may have different technical characteristics. If devices also have a USB or RJ45 communication interface, additional devicespecific information is indicated separately at the relevant points. The modular system configuration and different performance classes of an uninterruptible power supply ensure that a suitable solution can be found for every application. Different performance classes are available to guarantee optimum adjustment and assurance of the system availability. The standard configuration of the modular system consists of the following components. The primary power supply supplying the load, the uninterruptable DC power supply (switching unit) with intelligent battery management system, and the energy storage unit (battery) to continue supplying the load in the event of a mains failure. 11.1 System prerequisites for the use of Phoenix Contact batteries The UPS recognizes and supports the following Phoenix Contact batteries. Observe the minimum required V/C level (V/C: xx) of the battery here. The actual V/C level of the battery is to be found on the side printing on the battery housing. Up to five batteries may be connected in parallel to increase the total capacity, depending on the type of batteries used. The minimum required V/C level and the permissible total number of batteries connected in parallel are shown in the table. Order No. From V/C level  of the batteries (without additional loader) UPS-BAT/VRLA/24DC/1.3AH 2320296 08 5 UPS-BAT/VRLA/24DC/3.4AH 2320306 08 5 UPS-BAT/VRLA/24DC/7.2AH 2320319 08 5 UPS-BAT/VRLA/24DC/12AH 2320322 08 3 UPS-BAT/VRLA/24DC/38AH 2320335 06 1 UPS-BAT/VRLA-WTR/24DC/13AH 2320416 06 3 UPS-BAT/VRLA-WTR/24DC/26AH 2320429 06 1 UPS-BAT/LI-ION/24DC/120WH 2320351 10 5 UPS-BAT/LI-ION/24DC/924WH 2908232 01 1 Product designation The switching units and batteries with IQ Technology from Phoenix Contact are exceptionally well suited for preventative function monitoring, thanks to the following features: – The intelligent battery management system (BMS) automatically recognizes the connected Phoenix Contact battery type. This ensures that optimum charging characteristics are provided for every battery type, which is reflected in the service life of the battery, amongst other things.  – The intelligent battery charging control adapts the charging current. The fastest possible recharging of the batteries and availability of the system is guaranteed in the event of an incident. – You are informed of the current charging state (SOC state of charge) and thus the remaining runtime of the battery under constant ambient conditions. – The state of charge (SOC) informs you of the remaining runtime of the battery in the event of a mains failure. – The state of health (SOH) warns you about a possible unexpected failure of the battery at an early stage. Depending on the required supply duration and size of the load, you can use up to five batteries of the same type and load to maximize the buffer time. 107553_en_00 PHOENIX CONTACT 43 / 81 QUINT4-UPS/24DC/24DC/20 12 Operating states and basic functions This section describes the basic functions and operating states for the UPS version without a communication interface. In UPS versions with a communication interface, the basic functions and operating states correspond to the factory settings. UPS systems are used to ensure that all critical loads continue to be supplied in the event of malfunctions such as mains voltage interruptions or failures.  In the event of an incident, the UPS switches to battery operation without interruption so that connected DC consumers continue to be continuously supplied. UPS mode can assume various operating states. Basic information on the operating states is provided in the status diagram. Detailed information is provided in the following section. UPS start Input DC (1.1, 1.2) 18V  UIN  30V SOC Charging SOC  100% Input DC (1.1, 1.2) UIN = 0V Bat.-Start (3.8) = SGnd (3.9) Mains operation Battery operation Mains failure = 100% Mains recovered Service Press service button Output DC (2.1, 2.2) On Shutdown condition Output DC Output DC On Off Output DC (2.1, 2.2) On Off Off Shutoff condition UPS off Figure 31 107553_en_00 Standby time ended UPS standby State diagram PHOENIX CONTACT 44 / 81 QUINT4-UPS/24DC/24DC/20 12.1 Initialization of UPS startup Initialization is implemented if the prerequisites for UPS startup are met. The LED test is completed during initialization. During this process, each LED is switched on and off again once. After initialization has been completed, the UPS is ready for operation. The connected DC load is supplied with energy. 12.1.1 Input supply 12.1.3 Function of the service button (load default setting) If you have to reset the UPS to the default settings, proceed as follows: Action Response Load default settings The UPS will start if the input voltage is within the defined input voltage range. 12.1.2 Cold restart (battery start) The cold restart function offers the option of starting the UPS without a supply voltage on the input side. Energy from the connected battery is used to supply the UPS as well as the load. You therefore also have the option of operating the UPS as part of a mobile installation. If you would like to use the cold restart function, briefly connect the two Bat.-Start (3.8) and SGnd (3.9) signal terminal blocks. The initialization of the UPS, including the LED test, then begins. Following initialization, the UPS switches to the battery operating state. The output voltage provided at the load matches the battery voltage. The maximum duration of the autonomous supply for the load depends on the charging state of the battery. The following events will terminate autonomous operation of the UPS: – Supply voltage is available on the input side. – Remote (3.6) and SGnd (3.9) signal terminal blocks are briefly connected. – A shutdown condition, such as the battery's deep discharge protection, is triggered.  The connected PC is shut down immediately, if the PC mode setting is preselected on the rotary selector switch for setting the buffer time. 107553_en_00 Mains supply off, battery not connected Press service button >6 s, at the same time switch on mains supply UPS no Alarm Bat.-Mode DC OK SOC yes Alarm Bat.-Mode DC OK SOC Alarm Bat.-Mode DC OK SOC 2x LED test UPS initialization Load default settings BMS activated, battery terminal block battery DC 24 V = 24 V DC Default settings loaded Alarm Bat.-Mode DC OK SOC Alarm Bat.-Mode DC OK SOC Normal mode UPS PHOENIX CONTACT 45 / 81 QUINT4-UPS/24DC/24DC/20 12.1.4 Signaling Remote Event LED Signal Alarm Bat.Mode DC OK red yellow green 0 0 0 LED test LED test Cold restart, SOC unknown 1 Default settings loaded successfully B Input voltage is outside the defined input voltage range Input voltage is within the defined input voltage range Alarm LED Bat.Mode Ready SOC bar graph L L L 0 LED test H L L LED test 1 0 L H L Top to bottom B B H L L B UOUT 0 = Off, 1 = On H = High, L = Low B = Flashing 12.2 UIN Mains operation A stable supply voltage is available during mains operation, all of the functional elements of the UPS are active and ready for operation at any time. A corresponding alarm message is displayed if the UPS detects any irregularities that could cause a malfunction. 12.2.1 Output/supply of the load The upstream supply source at the input terminals (1.1, 1.2) supplies the DC load in addition to the internal charging unit of the UPS. The load connected to the DC output (2.1, 2.2) is always supplied with identical supply characteristics to the supply source. Optimized charging of the connected batteries (4.1, , 4.3) is controlled via the charging unit of the UPS. t0 Time t0 t1 t1 t Event The remote signal is set in mains operation. No input voltage, output is switched off. Application example: main switch for shutdown (default) By default, battery operation is permanently enabled for universal UPS applications. Connect the remote input (3.6) to the SGnd potential (3.9) via an auxiliary contact on the main switch (N/C contact). If the system is now switched off via the main switch, the UPS is also fully deactivated. 12.2.2 Remote You can control the operational behavior of the UPS via the remote function. Use of the digital remote input (3.6) always requires the state to change at the signal input. If the remote input is not switched externally or there is a high input resistance, battery operation is automatically activated in the event of a mains failure. However, if the remote input (3.6) is connected to the SGnd (3.9) signal terminal, battery operation is deactivated in the event of a mains failure. The load connected to the DC output (2.1, 2.2) is not supplied. The green flashing DC OK LED indicates that the remote function is activated. 107553_en_00 PHOENIX CONTACT 46 / 81 QUINT4-UPS/24DC/24DC/20 12.2.3 Function of the service button (service mode) If you need to complete any maintenance work on the system, it may be sensible to also place the UPS in service mode. Switch the UPS to service mode during continuous mains operation, by pressing and holding the service button for >6 seconds. The associated alarm state is activated when the unit is switched over to service mode. The internal charging unit is deactivated and the battery DC 24 V (4.1, , 4.3) connection terminal blocks are disconnected in service mode. If the UPS is operated in service mode during mains operation and the mains supply malfunctions, the UPS will not switch to battery operation. Action Response Work on the battery terminals Alarm Bat.-Mode DC OK Mains supply UPS on, battery connected and BMS active Pressed service button >6 s? SOC Alarm Bat.-Mode DC OK SOC no yes WARNING: Risk of injury caused by uncontrolled startup of the load You must also remove the battery fuses to prevent the battery-powered supply of the load in the event of a mains failure during service mode. BMS deactivated Alarm Bat.-Mode DC OK SOC Pull battery fuse(s) Battery DC 24 V ~ 0V DC Work on the battery terminals Insert battery fuse(s) Press service button >1 s BMS activated, battery terminals battery DC 24 V = 24 V DC Service button pressed >1 s 6 s Alarm Bat.-Mode DC OK SOC Alarm Bat.-Mode DC OK SOC Normal mode UPS Service mode must also be used when a battery needs to be replaced. 107553_en_00 PHOENIX CONTACT 47 / 81 QUINT4-UPS/24DC/24DC/20 Battery replacement 9. Insert all of the fuses into the battery module (see figure: Inserting fuse). WARNING: Dangerous situations can arise in the event of incorrect installation or incorrect use. Observe the correct polarity during connection. Do not short circuit the pole terminals. The batteries are maintenance free. Opening them is not permitted. To ensure the maximum available capacity and service life of the battery, always use new batteries from the same production batch when replacing batteries. When storing the batteries, always note the latest startup date. Depending on the storage time, recharging with a UPS may be necessary. To replace a battery (battery blocks of battery module) proceed as follows: 1. Switch the UPS from mains operation to service mode (press and hold service button >6 seconds). 2. Check that the housing cover to secured with a cable tie to prevent it opening unintentionally. Remove any cable ties, if necessary. 3. Press the locking lugs on the housing top of the battery module. Then open the housing cover. 4. Remove all of the fuses from the battery module (see figure: Removing fuse). 5. 6. 7. 8. 10. Close the housing cover so that none of the internal wiring is squashed and the locking lugs engage on the top of the housing. 11. Secure the housing cover of the battery module with a cable tie, for example, to prevent it opening unintentionally. 12. Switch the UPS from service mode back to mains operation (press and hold service button >1 seconds). Check whether the connection terminal blocks on the UPS and battery DC 24 V (4.1, , 4.3) connection terminal blocks have been disconnected. Disconnect the internal wiring from the battery blocks. Avoid short circuits. Remove the installed battery blocks from the battery module and only replace them with identical ones. Reconnect the internal wiring of the battery blocks. Ensure that the polarity is correct. 107553_en_00 PHOENIX CONTACT 48 / 81 QUINT4-UPS/24DC/24DC/20 Action You can return used batteries and accumulators to Phoenix Contact or the manufacturer. Response Battery replacement 12.2.4 Signaling Alarm Bat.-Mode DC OK Mains supply UPS on, battery connected and BMS active Pressed service button >6 s? SOC Alarm Bat.-Mode DC OK SOC Event no LED Bat.Mode DC OK red yellow green 0 0 0 Remote state Service mode Exit battery replacement LED Alarm Bat.Mode Ready SOC bar graph 1 H L H 1 0 1 H L H 0 0 0 B H L H 1 1 0 1 L L L 0 1 0 1 L L L B Input voltage is within the defined input voltage range yes No alarm state Alarm Bat.-Mode DC OK BMS deactivated Signal Alarm Phoenix Contact battery fully charged SOC Input voltage is within the defined input voltage range No alarm state Pull battery fuse(s) Battery from other manufacturer fully charged Battery DC 24 V ~ 0 V DC Replace battery 0 = Off, 1 = On H = High, L = Low B = Flashing Insert battery fuse(s) Service button pressed >6 s 12.3 Press service button >6 s no Alarm Bat.-Mode DC OK SOC Alarm Bat.-Mode DC OK The DC load connected to the DC output (2.1, 2.2) is continuously supplied with energy. The battery charger or BMS simultaneously manages the connected battery (battery DC 24 V 4.1, , 4.3). The state of charge of the battery is monitored continuously and the battery is recharged, if necessary. 3x yes BMS activated, battery terminals battery DC 24 V = 24 V DC Service button pressed >1 s 6 s Alarm Bat.-Mode DC OK SOC Alarm Bat.-Mode DC OK SOC Normal mode UPS SOC initialization After replacing a battery, the UPS does not know the state of charge (SOC) of the Phoenix Contact battery. Once the battery has been fully charged, the SOC value and expected service life (state of health - SOH) are determined. Ensure that the UPS and battery module (batteries) are not disposed of in the household waste. Only dispose of them in accordance with the applicable national regulations. 107553_en_00 Charging SOC The maximum charging current used to charge the battery is only limited by the performance levels of the device-internal battery charger of the UPS. The corresponding charging current adjusts itself depending on the current state of charge. The battery charging current reduces to zero when the battery is fully charged. A fully discharged battery is initially charged with the maximum charging current. For this purpose, however, the PS Boost (3.7) signal input of the UPS must be connected to the DC-OK signal of the power supply. The PS Boost signal input is activated at a high level. If you are using Phoenix Contact batteries, overcharging the batteries is not possible even if the maximum permissible charging current is exceeded. The battery management system (BMS) recognizes the battery type and the associated charging parameters and sets these independently. UPS QUINT4-UPS/24DC/24DC/20/... Max. charging current 5 A PHOENIX CONTACT 49 / 81 QUINT4-UPS/24DC/24DC/20 12.3.1 Charge Phoenix Contact battery - SOC is determined 12.3.3 Batteries from other manufacturers – SOC is not displayed When using a new Phoenix Contact battery, the UPS does not know the state of charge (SOC) of the battery. This means that the battery must be charged fully by the UPS during initial commissioning. The battery characteristics, such as the SOC value and expected service life (state of health - SOH) are determined during this process.  The 5line LED bar graph repeatedly lights up green from bottom to top until the battery has been fully charged. The extended battery characteristics cannot be determined if batteries from other manufacturers are used. The charging process is indicated by the lowest segment of the 5-line LED bar graph flashing green. Figure 34 Charging batteries from other manufacturers 12.3.4 PS Boost Figure 32 Charging a new IQ energy storage device (unknown SOC) The charging time of the battery depends on the capacity and power supplied by the UPS. The maximum charging time can last up to several hours. 12.3.2 Charge Phoenix Contact battery - SOC is known The Phoenix Contact battery is fully charged by the UPS. The battery characteristics, such as the state of charge (SOC) or service life (state of health - SOH) are determined by the UPS.  For this purpose, the Phoenix Contact battery must be fully charged at least once by the UPS. The 5-line LED bar graph lights up green one segment at a time depending on the current state of charge. The flashing segment indicates the active charging process. During mains operation, the upstream QUINT power supply supplies the DC load at the load output of the UPS (output 24 V DC 2.1, 2.2). The load on the power supply increases or decreases as the load changes. If the power supply is not operated via PN (100%), the battery charger of the UPS provides the maximum charging current. For this purpose, connect the signal output of the power supply Out 2 (POUT PN from the power supply, it switches to boost mode. The signal state of signal output OUT2 for the power supply simultaneously switches from active high to low. The low signal at signal input PS Boost (3.7) of the UPS ensures that the battery charger only supplies a reduced charging current. As the output load is reduced to POUT 6 seconds to terminate the battery charging process. The UPS switches to service mode. The corresponding alarm state is activated. A detailed description of using service mode is provided in the mains operation operating state. The actuation thresholds are factory defaults that define battery operation or mains operation when mains power is restored. The UPS switches to battery operation when the threshold falls below the permissible minimum input voltage. Battery operation is started without a delay when an input voltage of
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