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3-Phase Power Supply, Primary Switch Mode for Universal Use QUINT-PS-3x400-500AC/48DC/20 QUINT POWER provides: • Preventive function monitoring through professional signaling • Global use due to a wide range input • A high level of operational safety even in complex global networks • Reliable startup of heavy loads due to POWER BOOST The reliability of a power supply determines the availability of individual components in a system and whether complex systems can function safely. The globalization of markets increases the demands placed on the power supply. A wide range input and a high level of availability are required. These requirements are met by Generation 2 QUINT POWER. 1. Brief Description The QUINT POWER product range offers universal DC power supplies from 60 - 960 W. Depending on the type, regulated and adjustable output voltages of 12 V DC, 24 V DC or 48 V DC are available for output currents of 2.5 A, 5 A, 10 A, 20 A, 30 A, and 40 A. These devices, which are designed as primary switched-mode regulators, operate with a high level of efficiency so that the heat loss is kept to a minimum. The high level of operational safety is also ensured in complex global networks. QUINT POWER also operates in applications where static voltage dips, transient power supply failures or phase failure are common. Large capacitors ensure mains buffering of more than 20 ms at full load. All 3-phase QUINT POWER units provide the complete output power even in the event of a continuous phase failure. Reliable startup of heavy loads is ensured by a power reserve of up to 50% - the POWER BOOST. Preventive function monitoring diagnoses an impermissible operating state and minimizes downtimes in your system. An active transistor output and an electrically isolated relay contact are provided for remote monitoring of this state. This signal not only provides information on the device function, but also indicates a system overload at an early stage. 2. Area of Application QUINT POWER can be used globally due to the consistent provision of a wide range input. In this way, your entire system can be tested at any production location in the world and can be delivered to any location in the world without faulty switching of the input voltage. This reduces storage costs and logistical effort. An international approval package including CB Scheme, UL 60950 for IT equipment, and UL 508 for industrial control equipment enables the device to be used globally. Safe operation in adverse conditions is emphasized by the approval of all QUINT POWER units with 24 V output voltage by Germanischer Lloyd. Headquarters: © Phoenix Contact GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany Phone +49 - 52 35 - 30 0 • Fax +49 - 52 35 - 34 12 00 • www.phoenixcontact.com Local Contact: www.phoenixcontact.com/salesnetwork 3-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/20 A 3. Technical Data 130 mm (5.118 in.) 125 mm (4.921 in.) L1 (+) L2 L3 (–) DC OK 13 14 PE 240 mm (9.449 in.) QUINT 48 V DC/20 A 3 AC solid Input Output Signal [mm2] 0.2 - 6 0.5 - 16 0.5 - 16 flexible AWG torque [Nm] [Ib in.] 0.2 - 4 25 - 10 0.5 - 0.6 4.4 - 5.3 0.5 - 10 20 - 6 1.2 - 1.5 10.6 - 13.3 0.5 - 10 20 - 6 1.2 - 1.5 10.6 - 13.3 CB Schem U uB Stripping Lengths [mm] 8 mm (0.31 in.) 10 mm (0.39 in.) 10 mm (0.39 in.) Description Type Order No. Power Supply, Primary switch mode for universal use QUINT-PS-3x400-500AC/48DC/20 29 38 22 2 Technical Data Input Data 1 Nominal input voltage Input voltage range Frequency Current consumption (for nominal values) Inrush current limiting/I2t (+25°C [+77°F]) Mains buffering for a nominal load (typical) Switch-on time after applying the mains voltage Transient surge voltage protection Input fuse, internal Recommended fuse 3 x 400 - 500 V AC (wide range input) 3 x 320 - 575 V AC 450 - 800 V DC 45 - 65 Hz 0 Hz 2.3 A (400 V AC)/1.9 A (480 V AC), approximately 15 A, approximately/2 A2s, approximately 20 ms (400 V AC)/30 ms (480 V AC) 0.9 x UN = high signal) DC OK (electrically isolated) 4 (Uout > 0.9 x UN = contact closed) LED 6 (Uout < 0.9 x UN = LED flashing) 48 V DC ±1% 40 - 56 V DC 22 A (Uout = 48 V DC) 20 A (Uout = 48 V DC) From +60°C (+140°F), 2.5% per Kelvin IBOOST ≈ 22 A, approximately Unlimited < 1%, typical < 5%, typical < 0.1%, typical 20 W/90 W, approximately > 90% (for 400 V AC and nominal values) < 10 ms, typical < 200 mVpp (for nominal values) To increase redundancy and power Yes, limited to 60 V DC, approximately 60 V DC +24 V DC signal (with regard to the device weight) 20 mA, maximum 60 V AC/DC, maximum; 0.5 A, maximum Green LED PHOENIX CONTACT page 2 of 10 Pcs. Pkt. 1 3-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/20 A General Data Insulation voltage: Input/output Input/PE Output/PE Approval package Electrical equipment of machines Safety transformers for switched-mode power supply units Electrical safety (of IT equipment) Industrial control equipment Equipping high voltage installations with electronic equipment Safety extra-low voltage LISTED EN 50 178 (VDE 0160) PELV (EN 60 204) SELV (EN 60 950) VDE 0100-410 DIN 57100-410 Safe isolation Protection against electric shock Protection against dangerous shock currents, basic requirements for safe isolation in electrical equipment Limitation of harmonic line currents DIN VDE 0106-101 According to EN 61000-3-2 On horizontal NS 35 DIN rail according to EN 50022 IP 20 Ι, with PE connection > 500 000 h according to IEC 1709 (SN 29 500) AluNox (AlMg1), closed Default upon delivery: Rotated 90°: (240 x 130 x 125 mm [9.449 x 5.118 x 4.921 in.])(122 x 130 x 243 mm [4.803 x 5.118 x 9.567 in.]) 3.5 kg, approximately Mounting position Degree of protection Class of protection MTBF Housing version Dimensions (W x H x D) + DIN rail Weight Climatic Data Ambient temperature Operation Storage Humidity Vibration according to IEC 68-2-6 Shock Degree of pollution Climatic category 3 kV AC (type test)/1.5 kV AC (routine test) 1.5 kV AC (type test)/1.25 kV AC (routine test) 1.25 kV AC (type test)/1.25 kV AC (routine test) CB Schem B EN 60 204 (Surge Voltage Category III) EN 61 558-2-17 EN 60950/VDE 0805, UL/C-UL Recognized UL 60 950 u 1) UL/C-UL Listed UL 508 U 1) according to IEC 68-2-27 -25°C to +70°C (-13°F to +158°F) (> +60°C [+140°F] derating) -40°C to +85°C (-40°F to +185°F) Up to 95% at +25°C (+77°F), no condensation < 15 Hz, amplitude ±2.5 mm/15 Hz - 150 Hz, 2.3 g, 90 minutes in resonant frequency 30 g all space directions 2 (according to EN 50 178) 3K3 (according to EN 60 721) c 1) UL approval for AC input voltage and ambient temperature up to +70°C (+158°F) EMC (Electromagnetic Compatibility) Noise Immunity According to EN 61000-6-2: Requirements EN 61 000-6-2 QUINT-PS-3x400-500AC/48DC/ 20 4 kV 8 kV Level 4 8 kV 15 kV 80 - 1000 MHz 10 V/m Level 3 80 - 1000 MHz 10 V/m Conforms to the EMC Directive 89/336/EEC and the Low Voltage Directive 73/23/EEC Electrostatic discharge (ESD) EN 61000-4-23) Electromagnetic HF field EN 61000-4-32) Fast transients (burst) EN 61000-4-43) Input: Output: Signal: Surge current loads EN 61000-4-53) Input: Housing Contact discharge: Air discharge: Housing Frequency: Field strength: Output: Signal: Conducted interference EN 61000-4-62) Voltage dips EN 61000-4-113) I/O/S: Frequency: U0: Input: 2 kV 2 kV 1 kV asymmetrical5) asymmetrical5) asymmetrical5) 4 kV (Level 4) 2 kV (Level 3) 1 kV (Level 2) 2 kV 1 kV 0.5 kV 0.5 kV 1 kV asymmetrical5) symmetrical4) asymmetrical5) symmetrical4) asymmetrical5) 4 kV (Level 4) 2 kV (Level 4) 0.5 kV (Level 1) 0.5 kV (Level 1) 1 kV (Level 2) asymmetrical5) Level 3 0.15 - 80 MHz 10 V 0.15 - 80 MHz 10 V 30% reduction of the input voltage for 0.5 periods See input data: Mains buffering > 20 ms EN 55011 Class A6) EN 55011 (EN 55022) Class B7) EN 55011 6) EN 55011 (EN 55022) Class B7) Noise Emission According to EN 50081-2: Radio interference Radio interference Class A EN 55011 corresponds to CISPR11/EN 55022 corresponds to CISPR22 EN 61000 corresponds to IEC 1000 2) Criterion A: Normal operating characteristics within the specified limits. 3) Criterion B: Temporary adverse effects on the operating characteristics that the device corrects independently. 4) symmetrical: 5) Cable to cable asymmetrical:Cable to ground 6) Class 7) A: Class B: Industrial application Industrial and domestic applications PHOENIX CONTACT page 3 of 10 3-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/20 A 4. Device View, Connections, and Control Elements DC 6 O K DC OK 7 13 QUINT POWER 4 14 DC O K O ut + pu tD C + 48 V – 20 A – 3 In pu 5 t3 AC L1 20 40 / DC /48 AC 00 5 00 2 2 x4 Hz -3 8 2 60 PS 29 3 / 50-AC TC V IN No.: VA 575 0 U 050 Q er0- x32 0 d 3 4 °C Or 3x e: 2 0L2 500V L3 60 F ng Ra .8A 20A +   40 ° / 2 5…+1 3x DC -2 … V 48 13 0 95 t: 60 04 -17 5 tpu EN 602 8-2 –2 5 Ou N ut: Inp 1 DC O K Ad j 42 ust -5 6V OK L S RIA AL ST L OV DU RO NT PR AP D LIS 14 DC O K O u + tput D + C 48V – 20A – IN NT ME COUIP EQ D6 1W E 615 EN -2 0-6 00 61 81-1 EN 500 EN B ns io s ct r u a in st in o m om t n t.c c io g t a a in nt a ll e c t co st in o n n nix e d c o a h R ef o r e e.p ac be U F TE 13 5 DC ww w. i nte rf Figure 04 1 AC input: Input voltage 3 x 320 - 575 V AC Frequency 45 - 65 Hz (0.2 mm2 to 6 mm2 solid) (0.2 mm2 to 4 mm2 flexible) (25 - 10 AWG) Recommended fuse 3 x 6 A, 10 A or 16 A c.b./Characteristic B 2 DC output: Output voltage 48 V DC (default), can be set from 40 - 56 V DC using a potentiometer5 (0.5 mm2 to 16 mm2 solid) (0.5 mm2 to 10 mm2 flexible) (20 - 6 AWG) The device is idling-proof and short-circuit-proof. 3 DC OK output active 4 DC OK output electrically isolated 5 Potentiometer (covered) 40 - 56 V DC 6 DC OK LED 7 Universal DIN rail adapter UTA 107 5. Safety and Warning Instructions To ensure that the device can be operated safely and all functions can be used, please read these instructions carefully. QUINT POWER is a built-in device. Installation and startup must only be carried out by qualified personnel. The relevant country-specific regulations (e.g., VDE, DIN) must also be observed. Before startup it is particularly important to ensure that: • The mains have been connected correctly and protection is provided against electric shock. • The device can be switched off outside the power supply according to EN 60950 regulations (e.g., by the line protection on the primary side). • The protective conductor is connected. • All supply lines have sufficient fuse protection and are the correct size. • All output cables are the correct size for the maximum device output current or have separate fuse protection. • Sufficient convection is ensured. The housing temperature can reach high values depending on the ambient temperature and the load of the device. The device contains dangerous live components and high levels of stored energy. Caution: Never carry out work when the power is turned on, this is highly dangerous. PHOENIX CONTACT page 4 of 10 3-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/20 A 6. Installation 6.1. Mounting The power supply can be snapped onto all DIN rails according to EN 50022-35 and should be mounted horizontally (input terminal blocks facing downwards). QUINT POWER Installation Dimensions To ensure sufficient convection, we recommend a minimum spacing of 5 cm (1.969 in.) to other modules above and below the device. No minimum spacing to other modules at the sides is required for proper operation of the device. The housing temperature can reach high values depending on the ambient temperature and the load of the device. In pu t3 5 AC 40 L1 0-50 0V L2 DC 0 °C +   60 °F … + 14 - 25 … 0 - 13 95 4 5 –2 O K A 22 djust .5-2 8.5V AL LS STRIL OVAINDU ROENT PR AP 13 U F D 14 TE LIS DC O K O utp ut + D + C 24V – 40A – NT COUIPM EQKA 43 60 17 EN 60208-2EN 6155 EN 2 6000 1 61 1EN 5008 EN B www.interface.phoenixcontact.com L3 ns io ct ns ru st m ai in to n tio ng la al ec ti st in nn d co re R ea fo be Figure 05 Flat mounting position: Installation depth 125 mm (4.921 in.) (+ DIN rail) Narrow mounting position: Installation depth 243 mm (9.567 in.) (+ DIN rail) 130 mm (5.118 in.) 122 mm (4.803 in.) QUINT POWER 230 mm (9.055 in.) 115 mm (4.528 in.) 50 mm (1.969 in.) 240 mm (9.449 in.) DC OK Input AC 100-240V 5 L1 L2 L3 Adjust 22.5-28.5V 13 14 DC OK Output DC 24V 30A + + – – Figure 06 PHOENIX CONTACT page 5 of 10 3-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/20 A 6.2. Flat Mounting Position The device is supplied ex works for a flat mounting position. Mounting: Place the module with the DIN rail guideway on the top edge of the DIN rail and then snap it downwards. Removal: Release the snap-on catch using a screwdriver and then detach the module from the bottom edge of the DIN rail. 6.3. Narrow Mounting Position A narrow mounting position can be achieved by mounting the module onto the DIN rail at a 90° angle. To do this, mount the DIN rail adapter (UTA 107) 7 as shown in Figure 08. No additional mounting material is required. Mounting screws: Torx T10 (torque 0.8 - 0.9 Nm/7 - 8 Ib in.). Mounting Removal Figure 07 Figure 08 PHOENIX CONTACT page 6 of 10 3-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/20 A 6.4. Connection of Various Types of Network: 3 x 400 - 500 V AC Networks TN-S network TN-C network TT network L1 L2 L3 N PE L1 L2 L3 PE QUINT L1 L2 L3 PE +– IT network L1 L2 L3 N L1 L2 L3 PEN QUINT L1 L2 L3 PE +– L1 L2 L3 L1 L2 L3 PE +– QUINT QUINT +– Figure 09 The following cable cross sections can be connected: 1 Input: 2 Output: 3 Signal: Solid [mm2] 0.2 - 6 0.5 - 16 0.5 - 16 Flexible [mm2] 0.2 - 4 0.5 - 10 0.5 - 10 AWG 25 - 10 20 - 6 20 - 6 Q Connection Cable: Torque [Nm] [Ib in.] 0.5 - 0.6 4.4 - 5.3 1.2 - 1.5 10.6 - 13.3 1.2 - 1.5 10.6 - 13.3 [L] mm For reliable and safe-to-touch connection: Strip 8 mm (0.31 in.) from the input side connector ends and 10 mm (0.39 in.) from the output/signal connector ends. In pu 5 t3 AC L1 40 0L2 500V L3 1 6.5. Input (1, Figure 10) The 3 x 400 - 500 V AC connection is made using screw connections L1, L2, L3, and 5. Protecting the Primary Side The device must be installed according to the specifications of EN 60 950. It must be possible to switch off the device using a suitable disconnecting device outside the power supply. For example, primary side line protection could be used. Three external thermomagnetic fuses are required to protect the device. Even in the event of a phase failure, continuous operation is ensured with nominal power. Recommended Fuse: 3 x circuit breaker 6 A, 10 A or 16 A, Characteristic B (or equivalent). A suitable fuse must be fitted for DC applications. If an external fuse is blown, this is most probably due to a device fault. In this case, the device should be checked in the factory. PHOENIX CONTACT page 7 of 10 Figure 10 3-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/20 A 6.6. Output (Figure 11) The 48 V DC connection is made using the "+" and "–" screw connections on the screw connection 2. The output voltage set upon delivery is 48 V DC. The output voltage can be adjusted from 40 56 V DC on the potentiometer 5. O DC Protecting the Secondary Side: The device is electronic short-circuit-proof and idlingproof. In the event of an error, the output voltage is limited to a maximum of 60 V DC. It should be ensured that all output cables are the correct size for the maximum output current or have separate fuse protection. The secondary side cables should have large cross sections to keep voltage drops on the cables to a minimum. O O K Ad j 42 ust -5 6V DC OK A 13 5 14 DC O K O 4 3 6.7. Signaling Both DC OK outputs are used for preventive function monitoring of the power supply. An electrically isolated signal contact 4 and an active DC OK signal 3 are available. In addition, the DC OK LED 6 can be used to evaluate the function of the power supply directly at the installation location. u + tput D + C 48V – 20A – 6 2 Figure 11 Electrically isolated contact Electrically isolated Meaning Description ON Flashing OFF U = 24 V U = 0V U = 0V Closed Open Open Output voltage Output voltage No voltage at the greater than 90% less than 90% of output of the set voltage the set voltage Output voltage and current OK QUINT POWER operating, but: • Error at the load • Current consumption greater than IBOOST • Output short circuit QUINT POWER not operating, because: • No mains voltage present • Primary side fuse is blown • Device is faulty Output 48V DC 13 + + – – DC OK 60 V AC/DC 0.5 A, maximum Figure 12 Electrically Isolated Contact (Figure 12) When opened, the electrically isolated signal contact indicates that the output voltage has fallen more than 10% below the set value. Signals and ohmic loads up to a maximum of 60 V and currents up to a maximum of 0.5 A can be switched. With heavy inductive loads, e.g., a relay, a suitable protective circuit (e.g., free-wheeling diode) is required. Active Signal Output (Figure 13) The 24 V DC signal is between the "DC OK" and "-" connection terminal blocks and can be loaded with 20 mA maximum. This signal output indicates that the output voltage has fallen more than 10% below the set value when "active high" changes to "low". The DC OK signal is isolated from the power output. This ensures that a separate supply does not enter from devices connected in parallel. The 24 V DC signal can be connected directly to the logic input for evaluation. 14 DC OK Active signal output (with reference to "-") Active signal output Output 48V DC 13 24 V DC 20 mA, maximum 14 DC OK Green "DC OK" LED + + – – DC OK Figure 13 PHOENIX CONTACT page 8 of 10 3-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/20 A Signal Loop (Figure 14) The two signal outputs mentioned above can be combined easily. DC OK LED The green DC OK LED enables local function evaluation in the control cabinet. LED ON LED flashing Normal operation of the power supply The output voltage has fallen by more than 10%. There is a secondary load short circuit or overload outside the POWER BOOST area. LED OFF No mains voltage is present or there is a device fault. Device 1 Device 2 13 14 Output 24V DC + + – – 24 V DC 40 mA 13 14 DC OK Output 24V DC DC OK Example: Monitoring two devices Use the active alarm output of device 1 and loop in the electrically isolated alarm output of device 2. In the event of an error, a group error message is generated. It is possible to loop any number of devices. This signal combination saves on wiring costs and logic inputs. + + – – DC OK Figure 14 7. Function 7.2. Temperature Response At an ambient temperature of up to +40°C (+104°F) the device continuously supplies an output current of 22 A. The device can supply a nominal output current of 20 A up to an ambient temperature of +60°C (+140°F). The output power must be decreased by 2.5% per Kelvin temperature increase for ambient temperatures above +60°C (+140°F). At ambient temperatures above +70°C (+158°F) or in the event of a thermal overload, the device does not switch off. The output power is decreased so low that device protection is provided. Once the device has cooled, the output power is increased again. UOUT [V] 960 W 1060 W UN 48 < 60 °C < 40 °C 20 IN 22 IBOOST IOUT [A] Figure 14 UOUT = 48 V Output current [A] 7.1. Output Characteristic Curve At ambient temperatures Tamb < +40°C (+104°F), the device can continuously supply 22 A with a 48 V DC output voltage (Pout = 1060 W). With heavy loads, the working point demonstrates the U/I characteristic curve shown in Figure 14. The output current is limited to IBOOST. The secondary voltage is reduced until the short circuit on the secondary side is removed. The U/I characteristic curve ensures that both heavy capacitive loads and devices with DC/DC converters can be supplied by QUINT POWER in the input circuit without any problems. Connected fuses are reliably tripped. The selectivity in your system configuration is ensured at all times. 22 20 0 0 20 40 60 Ambient temperature [°C] Figure 15 PHOENIX CONTACT page 9 of 10 3-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 48 V DC/20 A 7.4. Redundancy Operation (Figure 16) Redundant connections are designed for supplying systems, which place particularly high requirements on operational safety. If a fault occurs in the primary circuit of device 1, device 2 automatically takes over the complete power supply without interruption and vice versa. For this purpose, the power supplies to be connected in parallel must be large enough that the total current requirements of all loads can be fully met by one power supply. External decoupling diodes are required for 100% redundancy. QUINT 20 A + – QUINT 20 A + – + – + – Σ = 20 A Figure 16 QUINT 20 A + – QUINT 20 A + – + – Σ = 40 A Figure 17  PHOENIX CONTACT 02/15/03 TNR: 5107898-01 7.5. Power Increase (Figure 17) The output current can be increased to n x IN where n is the number of devices connected in parallel. The parallel connection for power increase can be used to extend existing systems. A parallel connection is recommended if the power supply does not cover the current consumption of the most powerful load. Otherwise, the loads should be divided over independent individual devices. A maximum of five devices can be connected in parallel. + – http://www.phoenixcontact.com 7.3. Parallel Operation Devices of the same type can be connected in parallel to increase both redundancy and power. The default setting does not have to be adjusted. If the output voltage is adjusted, an even current distribution can be ensured by precisely setting all power supplies that are operated in parallel to the same output voltage. To ensure symmetrical current distribution we recommend that all cable connections from the power supply to the DIN rail are the same length and have the same cross section. Depending on the system, for parallel connection of more than two power supplies a protective circuit should be installed at each individual device output (e.g., decoupling diode or DC fuse). This means that in the event of a secondary device fault high return currents are avoided. PHOENIX CONTACT page 10 of 10