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AI… Ferrules With Insulating Collar According to DIN 46228-4 CLIPLINE Data Sheet 103090s_en_01 1 © PHOENIX CONTACT 2011-07-05 Description A special feature of AI… ferrules with insulating collar is that the closer the connections are, the more reliable the insulation is and the less likely the wires are to splice. The dimensions of the ferrules correspond to DIN 46228-4. The metal insulating sleeve is made from a soft electrolytic copper (E-CU) with tin plating, which ensures optimum connection when crimped with the appropriate Phoenix Contact tools. The insulating collar made from polypropylene, which is resistant to extreme heat, insulates and simplifies fitting onto the wire without having to splice the individual litz wires. The cross section sizes are color coded. They are listed according to DIN 46228-4, Weidmüller standard, and French standard NF C 63-023. Make sure you always use the latest documentation. It can be downloaded at www.phoenixcontact.net/catalog. This data sheet is valid for all products listed on the following page: AI… 2 Dimensions and Ordering Data Ferrules With Insulating Collar According to DIN 46228-4 Cross l1 l2 d1 s1 d2 s2 Section Color Color Type Code1 Order No. Pcs./Pck. 0.14 mm2 12.5 mm 8.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Gray – AI 0,14- 8 GY -10002 3203011 0.25 mm2 10.5 mm 6.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Blue – AI 0,25- 6 BU2 3203040 100 0.25 mm2 10.5 mm 6.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Yellow – AI 0,25- 6 YE2 3203024 100 1000 0.25 mm2 12.5 mm 8.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Yellow – AI 0,25- 8 YE2 3203037 100 0.34 mm2 10.5 mm 6.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Turquoise – AI 0,34-6 TQ2 3203053 100 0.34 mm2 0.5 mm 10.5 mm 8.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Turquoise – AI 0,34-8 TQ2 3203066 100 2 12.0 mm 6.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm Orange W AI 0,5 - 6 OG 3201301 100 0.5 mm2 12.0 mm 6.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 - 6 WH 3200687 100 0.5 mm2 14.0 mm 8.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm Orange W AI 0,5 - 8 OG 3201123 100 0.5 mm2 14.0 mm 8.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm Orange W 0.5 mm2 14.0 mm 8.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 - 8 OG-1000 3202902 1000 AI 0,5 - 8 WH 3200014 100 0.5 mm2 14.0 mm 8.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 - 8 WH -1000 3200881 1000 0.5 mm2 16.0 mm 10.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 -10 WH 3201275 100 0.5 mm2 16.0 mm 10.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 -10 WH-1000 3203105 1000 0.5 mm2 18.0 mm 12.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 -12 WH2 3200506 100 0.75 mm2 12.0 mm 6.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN AI 0,75- 6 GY 3200690 100 0.75 mm2 12.0 mm 6.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm White W AI 0,75- 6 WH 3201314 100 0.75 mm2 14.0 mm 8.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Blue NF AI 0,75- 8 BU 3200027 100 0.75 mm2 14.0 mm 8.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN AI 0,75- 8 GY 3200519 100 0.75 mm2 14.0 mm 8.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN 0.75 mm2 14.0 mm 8.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm White W 0.75 mm2 16.0 mm 10.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray 0.75 mm2 16.0 mm 10.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray 0.75 mm2 18.0 mm 12.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN AI 0,75- 8 GY -1000 3200894 1000 AI 0,75- 8 WH 3201110 100 DIN AI 0,75-10 GY 3201288 100 DIN AI 0,75-10 GY-1000 3203118 1000 AI 0,75-12 GY 3200849 100 100 1 mm2 12.5 mm 6.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 - 6 RD 3200742 1 mm2 12.5 mm 6.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Yellow W AI 1 - 6 YE 3201327 100 1 mm2 14.5 mm 8.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 - 8 RD 3200030 100 1 mm2 14.5 mm 8.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF 1 mm2 14.5 mm 8.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Yellow W 1 mm2 14.5 mm 8.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Yellow W 1 mm2 16.5 mm 10.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF 1 mm2 16.5 mm 10.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 -10 RD-1000 1 mm2 AI 1 - 8 RD -1000 3200904 1000 AI 1 - 8 YE 3201097 100 AI 1 - 8 YE-1000 3202915 1000 AI 1 -10 RD 3200182 100 3203121 1000 18.5 mm 12.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 -12 RD 3200674 100 1.5 mm2 12.5 mm 6.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 - 6 BK2 3200755 100 1.5 mm2 14.5 mm 8.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 - 8 BK 3200043 100 1.5 mm2 14.5 mm 8.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 - 8 BK -1000 3200917 1000 1.5 mm2 14.5 mm 8.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Red W AI 1,5 - 8 RD 3201136 100 1.5 mm2 14.5 mm 8.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Red W AI 1,5 - 8 RD-1000 3202928 1000 1.5 mm2 16.5 mm 10.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 -10 BK 3200195 100 1.5 mm2 16.5 mm 10.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 -10 BK-1000 3203134 1000 1.5 mm2 18.5 mm 12.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 -12 BK 3201482 100 1.5 mm2 24.5 mm 18.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 -18 BK 3200056 100 2.5 mm2 15.0 mm 8.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 - 8 BU 3200522 100 2.5 mm2 15.0 mm 8.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 - 8 BU -1000 3200920 1000 2.5 mm2 15.0 mm 8.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Gray NF AI 2,5 - 8 GY 3200069 100 2.5 mm2 17.0 mm 10.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 -10 BU2 3202533 mm2 17.0 mm 10.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 -10 BU-10002 3203147 2.5 mm2 19.0 mm 12.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 -12 BU 3200962 100 2.5 mm2 19.0 mm 12.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Gray NF AI 2,5 -12 GY 3200205 100 2.5 103090s_en_01 100 1000 PHOENIX CONTACT 2 AI… Ferrules With Insulating Collar According to DIN 46228-4 [...] Cross l1 l2 d1 s1 d2 s2 Color Section Color Type Code1 Order No. Pcs./Pck. 2.5 mm2 25.0 mm 18.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 -18 BU 3200580 100 2.5 mm2 25.0 mm 18.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Gray NF AI 2,5 -18 GY 3200072 100 4 mm2 17.5 mm 10.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Gray DIN/W AI 4 -10 GY 3200535 100 4 mm2 17.5 mm 10.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Orange NF AI 4 -10 OG 3200085 100 4 mm2 19.5 mm 12.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Gray DIN/W AI 4 -12 GY 3200959 100 4 mm2 19.5 mm 12.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Orange NF AI 4 -12 OG 3200438 100 4 mm2 22.5 mm 18.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Gray DIN/W AI 4 -18 GY 3200593 100 4 mm2 22.5 mm 18.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Orange NF AI 4 -18 OG 3200098 100 6 mm2 20.0 mm 12.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Black W AI 6 -12 BK 3201107 100 6 mm2 20.0 mm 12.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Green NF AI 6 -12 GN 3200108 100 6 mm2 20.0 mm 12.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Yellow DIN AI 6 -12 YE 3200548 100 6 mm2 26.0 mm 18.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Green NF AI 6 -18 GN 3200111 100 6 mm2 26.0 mm 18.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Yellow DIN AI 6 -18 YE 3200603 100 10 mm2 21.0 mm 12.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Brown NF AI 10 -12 BN 3200124 100 10 mm2 21.0 mm 12.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Ivory W AI 10 -12 IV 3201068 100 10 mm2 21.0 mm 12.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Red DIN AI 10 -12 RD 3200551 100 10 mm2 27.0 mm 18.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Brown NF AI 10 -18 BN 3200137 100 10 mm2 27.0 mm 18.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Red DIN AI 10 -18 RD 3200616 100 16 mm2 23.0 mm 12.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Blue DIN AI 16 -12 BU 3200564 100 16 mm2 23.0 mm 12.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Green W AI 16 -12 GN 3201152 100 16 mm2 23.0 mm 12.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Ivory NF 16 mm2 23.0 mm 12.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm White – AI 16 -12 IV 3201181 100 AI 16 -12 WH 3200140 100 16 mm2 29.0 mm 18.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Blue DIN AI 16 -18 BU 3200629 100 16 mm2 29.0 mm 18.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Green W AI 16 -18 GN 3201330 100 16 mm2 29.0 mm 18.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm White – AI 16 -18 WH 3200153 100 25 mm2 29.0 mm 16.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Black NF AI 25 -16 BK 3200412 50 25 mm2 29.0 mm 16.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Brown W AI 25 -16 BN 3201084 100 25 mm2 29.0 mm 16.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Yellow DIN AI 25 -16 YE 3200577 50 25 mm2 31.0 mm 18.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Yellow DIN AI 25 -18 YE 3201505 50 25 mm2 35.0 mm 22.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Black NF AI 25 -22 BK 3200739 50 25 mm2 35.0 mm 22.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Yellow DIN AI 25 -22 YE 3200700 50 35 mm2 30.0 mm 16.0 mm 8.5 mm 0.2 mm 12.3 mm 0.6 mm Beige W AI 35 -16 BE 3201071 50 35 mm2 30.0 mm 16.0 mm 8.5 mm 0.2 mm 12.3 mm 0.6 mm Red DIN/NF AI 35 -16 RD 3200441 50 35 mm2 32.0 mm 18.0 mm 8.5 mm 0.2 mm 12.3 mm 0.6 mm Red DIN/NF AI 35 -18 RD 3201495 50 35 mm2 39.0 mm 25.0 mm 8.5 mm 0.2 mm 12.3 mm 0.6 mm Red DIN/NF AI 35 -25 RD 3200713 50 50 mm2 36.0 mm 20.0 mm 10.5 mm 0.3 mm 15.0 mm 0.6 mm Blue DIN/NF AI 50 -20 BU 3200454 50 50 mm2 36.0 mm 20.0 mm 10.5 mm 0.3 mm 15.0 mm 0.6 mm Olive W AI 50 -20 OL 3201178 50 50 mm2 41.0 mm 25.0 mm 10.5 mm 0.3 mm 15.0 mm 0.6 mm Blue DIN/NF AI 50 -25 BU 3200726 25 50 mm2 41.0 mm 25.0 mm 10.5 mm 0.3 mm 15.0 mm 0.6 mm Black – AI 50 -25 BK 3240678 25 70 mm2 37.0 mm 20.0 mm 12.7 mm 0.4 mm 15.8 mm 0.7 mm Yellow DIN AI 70 -20 YE2 3201848 25 95 mm2 44.0 mm 25.0 mm 14.5 mm 0.4 mm 18.0 mm 0.6 mm Red DIN AI 95 -25 RD2 3201853 25 120 mm2 48.0 mm 27.0 mm 16.5 mm 0.5 mm 21.0 mm 0.7 mm Blue DIN AI120 -27 BU2 3201822 25 1 2 DIN = Color code according to DIN 46228-4; W = Color code according to Weidmüller standard; NF = Color code according to NF C 63-023 These ferrules are not included in DIN 46228-4. I1 l1 = Total length l2 = Sleeve length d1 = Inside diameter of sleeve d 1 I2 Wall thickness of sleeve Inside diameter of insulating collar s2 = Wall thickness of insulating collar s s 2 1 d 2 s1 = d2 = Figure 1 Dimensions (tolerances according to DIN 46228-4) 103090s_en_01 PHOENIX CONTACT 3 AI… Assortment Boxes Description Type Order No. Pcs./Pck. Assortment box, red, color coding according to DIN Comprises: 50 pcs. each of AI 0,5-8 WH, AI 2,5-8 BU, 100 pcs. each of AI 0,75-8 GY, AI 1-8 RD, AI 1,5-8 BK AI-TWIN SORTI BOX RD 3202960 1 Assortment box, anthracite, color coding according to DIN Comprises: 50 pcs. each of AI 4-10 GY, 20 pcs. each of AI 6-12 YE, AI 10-12 RD, 10 pcs. each of AI 16-12 BU AI-TWIN SORTI BOX ANT 3202973 1 3 Technical Data General Data Material Collar Polypropylene PP (UL94 HB), heat resistant up to 105°C Sleeve E-CU, tin-plated surface 103090s_en_01 PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany • Phone: +49-(0) 5235-3-00 PHOENIX CONTACT • P.O.Box 4100 • Harrisburg • PA 17111-0100 • USA • Phone: +717-944-1300 www.phoenixcontact.com 4