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Computer Marking System Engraving System CMS-GRAV Description The CMS-GRAV 32 is based on a three-axis coordinate table with stepping motors and a ball screw free from play. The multiprocessor-based control drives the three axes and the tool changer. The transparent safety cover allows optimum viewing of the work area from all sides. This is one of the most important elements of the comprehensive safety features. The CMS-GRAV 32 has a processing area (x,y,z) of 500 x 500 x 75 mm and a maximum clamping range (x,y,z) of 850 x 750 x 150 mm. The FF (fast frequency) spindle used has a capacity of 170 W and a max. torque of 60,000 rev/min. The special clamping pliers of the spindle are designed for processing tools with a shaft diameter of 3 mm. A special tracing sleeve with the highly precise, springloaded spindle block permits mechanical surface scanning when slightly uneven workpieces are engraved. This ensures a constant engraving depth. The spring is automatically clamped during boring and milling work. During metalworking, the tools are cooled with the coolant spraying device. Any chips that arise during the processing of plastics are removed with the suction device. This can be connected to a commercially available industrial vacuum cleaner. The tool magazine with its 10 tool holders makes the CMS-GRAV 32 a fully automatic processing center which can be used to produce even complicated workpieces economically. The precision end switch integrated in the tool magazine permits the tool change to be monitored and the length compensation data of the processing tools to be transferred. When surface scanning is used, the depth of the engraving chisels is set with the adjusting device included in delivery. The scope of supply includes the serial connection cable. Phoenix Contact GmbH & Co. KG • 32823 Blomberg, Germany Phone +49 52 35 3-00 • Fax +49 52 35 3-4 12 00 • www.phoenixcontact.com Computer Marking System Software CMS-MARK-WIN Description Professional labeling of systems and control cabinets is becoming increasingly important. CMS-MARK-WIN 2.0 was developed specially for this task. Use is made of the advantages of the powerful Windows NT and Windows 95/98 operating systems. The marking materials for terminal blocks, conductors, cables and electrical equipment are labeled with the labeling module. It is thus possible within just a brief period, to import and then further process the ASCIIformat labeling as laid down in the CAD/CAE system during project planning. For entering data by hand, there are a host of convenient functions, such as: – enumeration, – copy and duplication functions, – input via variables. The different marking materials to be labeled can be changed or added to as desired. Special symbols for electrical engineering are included as a standard and can also be altered and added to. CMS-MARK-WIN 2.0 also includes a comprehensive graphics module. Using this CAD interface, all kinds of two-dimensional graphics can be created. For example to create: – nameplates, – frontplates, – mimic diagrams, – marker engraving. The individual objects and steps are generated as graphics with the aid of a host of graphic functions. Further special functions are also available: – barcode, – linear and circular scaling, – marking panels on machines, – circular inscription function, – path correction with closed elements, – symmetrical drilling patterns, – import of graphics. The entered drawings and graphics are displayed on the screen in WYSIWYG real graphic form. This makes a test print unnecessary. CMS-MARK-WIN 2.0 allows labels to be printed, plotted, cut, milled and drilled. The choice of devices for the output of the projects is varied: – CMS thermal transfer printer, – Laser printer, – Matrix printer, – CMS plotter, – CMS engraving machines. All installed output devices are addressed parallel. It is possible to change to other Windows applications at any time. Phoenix Contact page 2 of 11 CMS-GRAV... Engraving/Milling system CMS-GRAV... Engraving / Milling system 2. Technical Data Engraving/milling system CMS-GRAV 32 2.1 Description Type Order No. Pcs. Pkt. Engraving/milling system, incl. FF spindle, tool magazine, coolant spray device, suction device and accessories CMS-GRAV 32 50 67 42 0 1 2.2 Description accessories Type Order No. Pcs. Pkt. Fixing rings, for pre-adjustment of the processing tools CMS-GRAV-WZ/ER 50 66 25 6 50 Tool magazine insert, spare tool holder for the tool magazine CMS-GRAV-WZ-ME/32 50 67 43 3 1 Spare clamping pliers, for tools with 3 mm shaft diameter CMS-GRAV-SZ 3/32 50 67 44 6 1 Tracing sleeves, for mechanical surface scanning CMS-GRAV-ZNH 15/32 50 67 45 9 1 2.3 General Data Clamping area (X,Y,Z): 850 x 750 x 150 mm, Processing range (X,Y,Z): 500 x 500 x 75 mm, Operating voltage: 120/230 V AC 50/60 Hz, nominal current: 6 A/3 A Phoenix Contact page 3 of 11 CMS-MARK... Labeling / Engraving Software CMS-MARK-WIN Labeling / Engraving Software 3. Technical Data Labeling / Engraving Software Type Order No. Pcs. Pkt. CMS-MARK- WIN 50 67 64 0 1 3.2 Description, Accessories Type Order No. Pcs. Pkt. CMS-MARK-WIN-Demo software, of the CMS-MARK-WIN labeling software CMS-MARK-WIN-DEMO 50 67 97 0 1 CMS-MARK-WIN software license, to authorize CMS-MARK-WIN-DEMO CMS-MARK-WIN-SW-LIZENZ 50 67 67 9 1 CMS-MARK-WIN manual, for the CMS-MARK-WIN labeling software, in German and English CMS-MARK-WIN-UM 50 67 63 7 1 CMS-FONTS/WIN 50 67 70 5 1 3.1 Description CMS-MARK-WIN software, Version: German / English / Italian / French, for marking terminal blocks, conductors, cables and electrical equipment on the plotter, printer and engraving machine, including manual on CD CMS fonts, for CMS-MARK-WIN software, incl. description 3.3 General Data Functionality Input / storage of labeling data Output of data (demo / full version) Import of data from CAD/CAE systems Material generator / special character generator yes / yes no / yes yes yes / yes Minimum hardware requirements CPU Main memory Hard disk memory Interfaces CD-ROM drive / floppy drive Monitor Operating equipment min. Pentium 75 min. 16 MB / NT 4.0: min. 32 MB min. 20 MB free one per connected output device yes / yes, IBM-compatible 1,44 MB min. VGA with 640 x 480 resolution keyboard, mouse recommended Operating systems MS-Windows® 95 / 98, MS-Windows® NT Phoenix Contact page 4 of 11 CMS-GT... CMS Processing Tools CMS Processing Tools The CMS processing tools are designed for light engraving, milling and boring work. They are made of fully hardened metal and have an excellent tool life with consistently clean processing results. The shaft diameter is 3 mm. All tools cut to the right and have a spiral groove. Milling cutter, CMS-GTM The two cutting edges have a specially shaped cut at the front. The milling cutters are suitable for processing aluminum, printed circuit boards and plastics. Drills, CMS-GTD The drills are designed for processing printed circuit boards, aluminum and non-ferrous metals. Chisels, CMS-GTG Because of their specially shaped cut, the chisels are especially suited to engraving plastics, printed circuit boards and aluminum. CMS-GT... Milling Cutter, Drills, Chisels 4. Technical Data CMS Processing Tools 4.1 Description Fully hardened steel cutter, 2 cutting edges, milling width 0.4 mm milling width 1.0 mm milling width 2.0 mm milling width 3.0 mm Milling cutter assortment, consists of 2 x CMS-GTM 0,4 to CMS-GTM 3,0 Type Order No. Pcs. Pkt. CMS-GTM 0,4 CMS-GTM 1,0 CMS-GTM 2,0 CMS-GTM 3,0 50 66 74 8 50 66 75 1 50 61 66 2 50 66 77 7 10 10 10 10 CMS-GTM-SORTI 50 68 03 4 1 CMS-GTD 0,6 CMS-GTD 0,8 CMS-GTD 0,9 CMS-GTD 1,0 CMS-GTD 1,3 CMS-GTD 1,4 CMS-GTD 2,0 CMS-GTD 3,0 50 66 78 0 08 03 79 9 50 66 80 3 50 66 81 6 50 66 72 2 50 66 83 2 50 66 84 5 50 66 85 8 10 10 10 10 10 10 10 10 CMS-GTD-SORTI 50 66 86 1 1 CMS-GTG 0,1 CMS-GTG 0,3 CMS-GTG 0,5 CMS-GTG 0,75 CMS-GTG 1,0 CMS-GTG 1,5 CMS-GTG 3,0 50 66 53 1 50 61 86 6 50 66 54 4 50 66 55 7 50 61 87 9 50 61 88 2 50 66 56 0 10 10 10 10 10 10 10 CMS-GTG-SORTI 50 66 87 4 1 Fully hardened steel drill, drill diameter 0.6 mm drill diameter 0.8 mm drill diameter 0.9 mm drill diameter 1.0 mm drill diameter 1.3 mm drill diameter 1.4 mm drill diameter 2.0 mm drill diameter 3.0 mm Drill assortment, consists of 1 x CMS-GTD 0,6 to CMS-GTD 3,0 Fully hardened steel chisel, 1 cutting edge, cutting width 0.1 mm cutting width 0.3 mm cutting width 0.5 mm cutting width 0.75 mm cutting width 1.0 mm cutting width 1.5 mm cutting width 3.0 mm Chisel assortment, consists of 1 x CMS-GTG 0,1 to CMS-GTG 3,0 Phoenix Contact page 5 of 11 CMS-GT... CMS Processing Tools CMS-GT... Milling Cutter, Drills, Chisels 4. Technical Data CMS Processing Tools 4.2 General Data Dimensions Length Shaft diameter Material [mm] [mm] 3 mm 38 (30 mm CMS-GTG) 3 hardened steel 3 mm 30 mm 38 mm 38 mm 3 mm l2 l2 d1 l2 [mm] [mm] CMS-GTM 0,4 0.4 3.0 CMS-GTM 1,0 1.0 5.0 CMS-GTM 2,0 2.0 CMS-GTM 3,0 3.0 Typ d d1 d1 d1 l2 [mm] [mm] CMS-GTD 0,6 0.6 7.0 CMS-GTG 0,1 0.1 CMS-GTD 0,8 0.8 8.0 CMS-GTG 0,3 0.3 9.0 CMS-GTD 0,9 0.9 9.0 CMS-GTG 0,5 0.5 12.0 CMS-GTD 1,0 1.0 10.5 CMS-GTG 0,75 0.75 CMS-GTD 1,3 1.3 10.5 CMS-GTG 1,0 1.0 CMS-GTD 1,4 1.4 10.5 CMS-GTG 1,5 1.5 CMS-GTD 2,0 2.0 10.5 CMS-GTG 3,0 3.0 CMS-GTD 3,0 3.0 10.5 Type d Type [mm] Phoenix Contact page 6 of 11 CMS-VAC... CMS Vacuum Plates CMS Vacuum Plates The vacuum plates are used to fasten markers and plates of all processing sizes onto the engraving/milling machine reliably and quickly. Rubber mats are used to achieve an absolutely rigid attachment of the engraving material to be processed. The vacuum plate itself is fastened onto the engraving/ milling machine with three quick-change clamps. Three fittings on the side allow the engraving material to be aligned at a right angle. CMS-VAC... Vacuum Plates 5. Technical Data CMS Vacuum Plates 5.1 Description Type Order No. Pcs. Pkt. Vacuum unit, incl. rubber mat, clamping area: 250 x 150 x 28 mm CMS-VAC-PL 1 50 61 80 8 1 Vacuum unit, incl. rubber mat, as above, however, clamping area: 280 x 300 x 28 mm CMS-VAC-PL 2 50 61 81 1 1 Vacuum unit, incl. rubber mat, as above, however, clamping area: 500 x 500 x 28 mm CMS-VAC-PL 3 50 66 52 8 1 Rubber mat, for vacuum plate CMS-VAC-PL 1 CMS-VAC-GHM 1 50 66 02 3 1 Rubber mat, for vacuum plate CMS-VAC-PL 2 CMS-VAC-GHM 2 50 66 01 0 1 Rubber mat, for vacuum plate CMS-VAC-PL 3 CMS-VAC-GHM 3 50 66 57 3 1 Self-adhesive film, for vacuum plate CMS-VAC-PL 1 for vacuum plate CMS-VAC-PL 2 CMS-VAC-F1 CMS-VAC-F2 50 66 05 2 50 66 06 5 10 10 Phoenix Contact page 7 of 11 CMS-VAC... CMS Vacuum Aggregate CMS Vacuum Aggregate CMS-VAC-W5 Vacuum Aggregate 6. Technical Data CMS Vacuum Aggregate 6.1 Description Type Order No. Pcs. Pkt. Vacuum aggregate, intake capacity: 7.4 m3/h, motor capacity: 0.37 kW, operating voltage: 230 V AC/50Hz CMS-VAC-W5 50 66 61 2 1 Phoenix Contact page 8 of 11 GPK... Double Layer Engraving Material Double Layer Engraving Material The engraving material, GPK is a special double layer plastic for interior use. It has excellent engraving properties. The material has a matt, non-reflecting surface with an extremely thin upper layer. This gives it the following advantages with regard to engraving: – short processing time, – higher tool life. The plates are available in a variety of thicknesses and colors. The GPK/SK plates are finished with a highgrade adhesive foil which guarantees good adhesive properties on almost all surfaces. GPK... Engraving material 7. Technical Data Double Layer Engraving Material 7.1 Description Engraving plates, L x W x H [mm] Surface Engraving Material thickn. 0.8 mm 300 x 280 x 0.8 as required Engraving plates, L x W x H [mm] Surface Engraving Material thickn. 1.5 mm 300 x 280 x 1.5 300 x 280 x 1.5 Engraving plates, L x W x H [mm] Material thickn. 1.5 mm 610 x 610 x 1.5 610 x 610 x 1.5 white black as required Type Order No. Pcs. Pkt. GPK 300 x 280 x 0,8 ... 08 06 06 8 10 GPK 300 x 280 x 1,5 WH/BK GPK 300 x 280 x 1,5 ... 50 31 91 9 08 06 12 3 10 10 GPK 610 x 610 x 1,5 WH/BK GPK 610 x 610 x 1,5 ... 08 06 35 6 08 06 42 4 10 10 Surface Engraving white black as required Ordering example: Engraving plates GPK For 30 GPK 610 x 610 x 1,5... in white / red color (WH/RD), the order data is as follows: Pcs. Order No. Designation 30 08 06 42 4 GPK 610 x 610 x 1,5 WH/RD Phoenix Contact page 9 of 11 GPK/SK... Double Layer Engraving Material GPK/SK... Engraving Material, self-adhesive 7. Technical Data Double Layer Engraving Material, self-adhesive 7.2 Description Engraving plates, L x W x H [mm] Material thickn. 0.8 mm self-adhesive 300 x 280 x 0.8 300 x 280 x 0.8 300 x 280 x 0.8 300 x 280 x 0.8 Engraving plates, L x W x H [mm] Surface Engraving Material thickn. 1.5 mm 300 x 280 x 1.5 as required Engraving plates, L x W x H [mm] Surface Engraving Material thickn. 0.8 mm self-adhesive 610 x 610 x 0.8 610 x 610 x 0.8 610 x 610 x 0.8 Engraving plates, L x W x H [mm] Material thickn. 1.5 mm self-adhesive 610 x 610 x 1.5 610 x 610 x 1.5 610 x 610 x 1.5 Type Order No. Pcs. Pkt. GPK/SK 300 x 280 x 0,8 SR/BK GPK/SK 300 x 280 x 0,8 WH/BK GPK/SK 300 x 280 x 0,8 YE/BK GPK/SK 300 x 280 x 0,8 ... 08 03 84 1 08 03 85 4 08 06 17 8 08 06 19 4 10 10 10 10 GPK/SK 300 x 280 x 1,5 ... 08 06 28 8 10 GPK/SK 610 x 610 x 0,8 SR/BK GPK/SK 610 x 610 x 0,8 WH/BK GPK/SK 610 x 610 x 0,8 ... 08 06 48 2 08 06 43 7 08 06 50 5 10 10 10 GPK/SK 610 x 610 x 1,5 SR/BK GPK/SK 610 x 610 x 1,5 WH/BK GPK/SK 610 x 610 x 1,5 ... 08 06 56 3 08 06 51 8 08 06 58 9 10 10 10 Surface Engraving silver white yellow silver white black black black as required black black as required Surface Engraving silver white black black as required Ordering example: Engraving plates GPK / SK For 50 GPK / SK 610 x 610 x 0,8... in blue / white color (BU/WH), the order data is as follows: Pcs. Order No. Designation 50 08 06 50 5 GPK/SK 610 x 610 x 0,8 BU/WH Phoenix Contact page 10 of 11 GPK... / GPK/SK... Double Layer Engraving Material GPK... / GPK/SK... Engraving Material 7. Technical Data Double Layer Engraving Material 7.3 General Data TNR: 5099184-02 http://www.phoenixcontact.com ABS – 20 to + 85 see description 01.04.03 [°C]  PHOENIX CONTACT Material Temperatur range Color Phoenix Contact page 11 of 11