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Phoenix Contact offers a full family of modular components covering virtually all of your industrial electrical and electronic needs as well as a broad range of value-added services. CLIPLINE • DIN rail-mount terminal blocks • Marking materials and printers • Tools • Ferrules TRABTECH • Surge voltage protection INTERFACE • Analog signal converters • PLC cabling • Power supplies • Rail-mount breakout modules • Relays • Intrinsic safety modules COMBICON • PCB terminal blocks • Electronic component housings PLUSCON • Industrial plug connectors • Sensor cabling and sensor boxes AUTOMATIONWORX • Solutions, products and services • Controllers and software for DeviceNet, Profibus, Ethernet • Fieldbus I/O and Interbus • Ethernet infrastructure components Canada PHOENIX CONTACT Ltd. 235 Watline Avenue Mississauga, Ontario L4Z 1P3 Phone: 905-890-2820 Technical Service: 800-890-2820 Fax: 905-890-0180 Website: www.phoenixcontact.ca © 2008 PHOENIX CONTACT L002030d:07.08 USA PHOENIX CONTACT P.O. Box 4100 Harrisburg, PA 17111-0100 Phone: 800-888-7388 717-944-1300 Technical Service: 800-322-3225 Fax: 717-944-1625 E-mail: info@phoenixcon.com Website: www.phoenixcontact.com Circuit Breakers DIN rail-mounted equipment protection To choose a circuit breaker, determine the following: DIN rail-mounted Thermal Miniature and Thermal Magnetic Circuit Breakers Thermal Miniature Circuit Protection (TCP) The normal current load (nominal current) Specify the size of the breaker in amps based on the normal current load. Possible types of failure Match the short-circuit and overload protection requirements to the performance characteristics of the breaker. Rupture capacity Specify the breaker, knowing the maximum fault current that can be repeatedly (3x minimum) interrupted without failure of the breaker. Maximum interrupting capacity Choose the breaker, knowing the maximum current at a given voltage that the breaker can interrupt safely without damage to surrounding components. The wire size the breaker must accommodate Determine if the breaker can accept the wire sizes required. Thermal circuit proctectors use heat-sensitive bimetallic elements that respond to overload electrical currents. How fast the circuit breaker must react to a fault condition Specify a breaker by selecting a speed that avoids nuisance tripping but protects against component damage. Thermal Miniature Circuit Protectors are compact protectors designed to interrupt an electric current under overload conditions. The protector can accommodate ten nominal currents ranging from 0.10 A to 10 A. How many poles are needed Determine the number of poles needed that are connected electrically and structurally. After an overload has occurred, TCP breakers are easily reset by pushing the reset button. The breakers can be plugged into UK 6-FSI/C (screw) or ST 4-FSI/C (spring) terminal blocks for convenient DIN rail mounting. Functional requirements of the breaker Define the requirements for visual inspection, switching, auxiliary circuits or space. Thermal Magnetic Circuit Breakers (TMC) Environmental factors – temperature, moisture, vibration Determine if there are unusual conditions in which the breaker must operate. Thermal Magnetic circuit breakers interrupt an electrical current under overload or short-circuit conditions. They have both thermal circuit interruption and magnetic interruption functions. The thermal function uses heat-sensitive bimetallic elements that respond to overload currents. The magnetic function responds to very high current overloads such as those that might occur during short-circuit conditions. TMC 42 breakers are available in one- or two-pole configuration for currents ranging from 0.10 to 16 amps. TMC 42 breakers can be snapped directly on a DIN rail. They are reset by pushing a red reset button. TMC 60 breakers are available in one-, two-, or three-pole configurations for currents ranging from 0.5 to 63 amps. TMC 60-Series breakers can be snapped directly on a DIN rail. They are reset by moving the toggle switch to the green (activation) position. TMC 1 breakers are available in one-, two- or three-pole configurations for currents ranging from 0.1 to 32 amps. This high-density breaker has built-in auxiliary contacts. TMC 1 breakers can be snapped directly on a DIN rail. They are reset by moving the toggle switch to the I (activation) position. 1 Thermal (Miniature) Circuit Protectors (TCP) TCPs are compact circuit protectors designed to interrupt an electric current under overload conditions. There are ten nominal current ratings available, ranging from 0.10 A to 10 A. Technical data for TCP Screw: 48.11 mm, 1.89 in. Spring: 45.31 mm, 1.78 in. (breaker button up) TCP protectors are trip-free and reset easily after a current interruption by pushing the reset button. The protector can be plugged into UK 6-FSI/C or ST 4-FSI/C fuse base terminal blocks for convenient DIN rail-mounting. Nominal currents and internal resistances Time/current characteristic curve Ambient temperature 23 C Nominal current Internal resistance [A] [W] [V DC] 0.1 81 250 72 0.25 14 .5 3.4 1 0.9 2 0.25 3 0.11 4 0.07 6 < 0.05 Nominal Voltage Technical Data Type Thermal Circuit Breaker Order No. Pcs./Pkt. Nominal current [A] plugged into UK 6-FSI/C or ST 4-FSI/C base 0.10 terminal blocks TCP 0.10 07 12 10 7 1 Trip time in seconds [V AC] 0.25 TCP 0.25 07 12 12 3 1 0.50 TCP 0.5 07 12 15 2 1 1.00 TCP 1 07 12 19 4 1 2.00 TCP 2 07 12 21 7 1 8 < 0.05 3.00 TCP 3 07 12 23 3 1 10 < 0.05 4.00 TCP 4 07 12 25 9 1 6.00 TCP 6 07 12 27 5 1 8.00 TCP 8 07 12 29 1 1 10.00 TCP 10 07 12 31 4 1 (1) Flat Zack strip, unprinted, 10-section for ZBF 5: WH: labeling the upper marker grooves Unprinted ...times rated current The time/current characteristic curve depends on the ambient temperatures. To avoid a premature or late 08 08 64 2 10 Technical data in accordance with IEC/DIN VDE switch-off, the nominal current of the circuit breaker must be multiplied with a temperature factor. Ambient temperature Nominal voltage [V AC] / [V DC] 250 / 72 Nominal current [A] 0.10-10 Ambient temperature °C -20...+60 for nominal currents of 0.10 - 4 A [A] 6x rated current * for nominal currents of 6 - 10 A [A] 8x rated current ** Interrupting capacity for short circuit 2,000 Amps Insulating material °F -4 14 32 73.4 104 122 140 °C -20 -10 0 23 40 50 60 0.76 0.84 0.92 1 1.08 1.16 1.24 Temperature factor NOTE: If the TCP circuit protectors are mounted side-by-side with less than the minimum of 1 mm of space for air movement, then do not exceed 80 percent of their rating. Dimensional drawing Switching diagram Polymide (PA), non-reinforced Inflammability class in accordance with UL 94 Approval data (UL and c/UL) V0 [V AC] / [V DC] / [A] 250 / 72 / 0.1-10 * If fault current exceeds 6 times IN, TCP may require replacing. ** If fault current exceeds 8 times IN, TCP may require replacing. Thermal Miniature Circuit Breaker TCP compared to glass fuses 2 TCP Feature TCP Convenience Reset with reset button when overload is resolved Glass Fuses Storing, ordering and locating issues Deterioration Virtually no aging Age with eventual failure at normal loads Life expectancy 3,000 operations at current rating, 500 operations at 2x current rating Unknown Interruption detection Visual identification Status not determined until fuse is removed from its holder ON / OFF capability Switch duty actuator allows product to operate as an electrical switch Not applicable Hot-swappable May be removed or replaced under load Not applicable Controlled trip Avoids nuisance trips due to high in-rush currents Not applicable 3 Thermal Miniature Circuit Protector Base Thermal Miniature Circuit Protector Base Base terminal block with screw connection for accommodating the TCP circuit breaker UK 6-FSI/C Base terminal block with spring-cage connection for accommodating the TCP circuit breaker ST 4-FSI/C (IEC) rigid flexible [mm2] solid stranded AWG [A] [V] Connection data 0.2 - 10 0.2 - 6 24 - 8 * 250* 92 mm / 3.62 in. (breaker button up) * The current and voltage are determined by the thermal circuit breaker rigid flexible [mm2] solid stranded AWG [A] [V] Connection data 0.2 - 6 0.2 - 4 24 - 10 * 400* Type Fuse Terminal Block with universal foot for mounting on NS 32 or NS 35 DIN rails UK 6-FSI/C Light indicator / voltage [V DC] LED red / 12 LED red / 24 Current [mA] 2.0 2.0 UK 6-FSI/C-LED 12 UK 6-FSI/C-LED 24 Order No. Pcs./Pkt. 31 18 20 3 50 30 01 92 5 30 01 93 8 50 50 Technical Data Type Fuse Terminal Block with universal foot for mounting on 35 DIN rail Fuse Terminal Block, 1) as shown above with light indicator Light indicator / voltage [V DC] LED red / 12 LED red / 24 Current [mA] 2.0 2.0 02 03 26 3 50 (1) Insulating stop sleeve, prevents unintentional clamping of the insulation in the case of smaller cross sections Cross section range 0.25-0.5 mm2 / 0.0039-0.0077 in.2 Gray 0.75-1 mm2 / 0.00116-0.00155 in.2 Black TS-KK 3 27 70 21 5 100 (2) Plug-in bridge, for cross connections in the terminal center (3) Zack Strip, 10-section, white ZB 8: UNPRINTED 10 52 00 2 10 (4) Screwdriver SZS 1.0 x 4.0 12 05 06 6 10 (1) Fixed Bridge for cross connections in the terminal center, screw heads with insulating collar, 10-position, divisible, with 10 screws FBI 10-8 (2) Separating Plate for electrical separation of neighboring bridges, can be fitted later, no loss of pitch Dimensions Width / length Height (NS 35:7.5/NS 35:15/NS 32) [mm / in.] [mm / in.] Technical data in accordance with IEC/DIN VDE Fuse type ISO/DIS 8820/DIN 72-581-3 Maximum current with single arrangement1) [A] Maximum power dissipation Rated surge voltage / contamination class Surge voltage category / insulation material group [k V] / - |/ - Connection capacity Stranded with ferrule without/with plastic sleeve [mm2 / in.2] imax:34 A Width: 8.2 mm / 0.32 in.; Length: 64 mm / 2.52 in. NS 35:7.5: 7.5 mm / 0.30 in.; NS 35:15: 15 mm / 0.60 in. C 30 4/3 lll / l Without: 0.25-6 mm2 / 0.00039-0.00930 in.2; With: 0.25-4 mm2 / 0.00039-0.00620 in.2 Multi-conductor connection (2 cond. with same cross section) Solid / stranded Stranded with ferrule without plastic sleeve Stranded with TWIN ferrule with plastic sleeve [mm2] [mm2] [mm2] Solid: 0.2-2.5; Stranded: 0.2-2.5 0.25 - 2.5 0.5 - 4 Stripping length [mm] 10 Internal cylindrical gauge (IEC 60 947-1) Screw thread/torque Insulation material Inflammability class in accordance with UL 94 Approval data (UL and cUL)2) Nom. voltage / nom. current / conduc. sizes 1 ) Special arrangement on request ) File number E 140459 2 89.7 mm / 3.53 in. (breaker button up) * The current and voltage are determined by the thermal circuit breaker Technical Data Fuse Terminal Block as shown above with light indicator (IEC) A5 - / [Nm] / in. lbs M 4 / 1.5-1.6 / M 4 / 13.3-14.2 UL: [V] / [A] / AWG cUL: [V] / [A] / AWG Polyamide (PA), non-reinforced V0 300 / 30 / 26 - 8 300 / 30 / 26 - 8 2-position 3-position 4-position 5-position 10-position Order No. Pcs./Pkt. ST 4-FSI / C 30 36 37 2 50 ST 4-FSI / C-LED12 ST 4-FSI / C-LED 24 30 36 49 5 30 36 50 5 50 50 ISH 4 / 0.5 ISH 4 / 1 30 02 88 5 30 02 89 8 50 50 30 30 28 4 30 30 29 7 30 30 30 7 30 30 31 0 30 30 32 3 10 10 10 10 10 FBS 2-8 FBS 3-8 FBS 4-8 FBS 5-8 FBS 10-8 imax:41 A 41A 41A 41A 41A (3) Test adapter, for 4 mm Ø test adapter PS and 4 mm safety test plugs, making contact in the bridge shaft PAI 4 30 30 92 5 10 (4) 2.3 mm Ø test plus 2, consisting of a metal part and a red insulating sleeve MPS-RD 02 01 55 3 10 30 31 00 5 10 (5) Modular test plug, can be labeled with ZBFM 8 PS 8 (6) Zack marker sheet, flat, 50-section, for labeling in the outer marker grooves ZBFM 8/WH: UNPRINTED 08 00 73 4 10 (7) Zack strip, 10-section, for labeling in the terminal center ZB 8: UNPRINTED 10 52 00 2 10 (8) Screwdriver, for actuating the spring cage SZF 1 - 0.6x3.5 12 04 51 7 10 Dimensions Width / length Height (NS 35:7.5/NS 35:15) Technical data in accordance with IEC/DIN VDE Fuse type ISO/DIS 8820/DIN 72 581-3 Maximum current with single arrangement [mm / in.] [mm / in.] [A] Maximum power dissipation Rated surge voltage / contamination class Surge voltage category / insulation material group [kV] / -/- Connection capacity Stranded with ferrule without / with plastic sleeve Stranded with TWIN ferrule with plastic sleeve [mm2] / AWG [mm2] / AWG Stripping length [mm / in.] Width 8.2 mm / 0.32 in. / Length 86.5 mm / 3.4 in. 7.5 mm / 0.30 in. / 15 mm / 0.60 in. C 30 6/3 lll / l 0.25-4 mm2 / 24-12 0.5-1 mm2 / 20-18 10 / 0.39 Internal cylindrical gauge (IEC 60 947-1) A4 Insulation material Inflammability class in accordance with UL 94 Approval data (UL and cUL) Nominal voltage/nominal current/conduc. sizes Polyamide (PA), non-reinforced V0 300 / 30 / 24 - 10 300 / 30 / 24 - 10 UL: [V] / [A] / AWG cUL: [V] / [A] / AWG 1 4 ) If the fuse is defective, the downstream circuit is not off-load ) Additional colors are available on request 2 5 Thermal Magnetic Circuit Breaker TMC 42-01/42-02 One- and two-pole thermal magnetic circuit breaker with tease-free, trip-free, snap action mechanism and two-button operation (M-type TMCBE to IEC 934). The one-pole features a narrow profile housing, recessed terminals, standard DIN rail-mounting and precision CBE performance. Standard current ratings and typical internal resistance values Thermal Magnetic Circuit Breakers Typical Applications Circuit protection for process control systems, equipment manufacturers and instrumentation. Approvals Authority Voltage Ratings Current Ratings VDE, Demko AC 250 V, DC 65 V 0.10 to 16 A UL 1077, CSA AC 250 V, DC 80 V 0.10 to 16 A Label Slot Technical Data Maximum Voltage Rating 250 V AC, 50 / 60 Hz; 80 V DC Current Rating Range 42-01 : 0.10...16 A Typical Life 5,000 operations at 2 x lN Temperature Range 0° to 55° C (32° to 131° F) Creepage Resistance PTI 600 to IEC 112 Insulation Coordination (IEC 664 and 664A) Operating Area Rated Impulse Withstand Voltage Pollution Degree 4k V 3 Dielectric Strength (IEC 664 and 664A) Operating Area Test Voltage AC 4,000 V (double insulation) Insulation Resistance Interrupting Capacity (VDE 0660, Part 101, P-2) Interrupting Capacity (UL 1077/EN60934 PC1) Environmental Protection (IEC 529/DIN 40050) Vibration 6 Dimension One-Pole Internal Wiring Adapter x20040901 Socket-Magnetic can be snapped on from both sides >100 MΩ (DC 500 V) 0.05 to 0.8 A 1 to 2 A 2.5 to 16 A Self Limiting 200 A 400 A IN 0.05 to 16 A 0.05 to 16 A UN 250 V AC 80 V DC Ohms 447.00 131.00 40.00 19.30 10.40 7.10 4.30 3.30 2.50 1.67 1.22 0.61 0.55 0.38 0.24 0.19 0.16 0.09 0.09 0.06 0.07 0.04 0.04 0.03 0.02 0.02