MCR-FL-HT-TS-I-EX

MCR-FL-HT-TS-I-EX INTERFACE Data Sheet s. Description nt Customer-specific measuring range settings, linearization, and characteristic curve adjustments can also be implemented in this way. With a 2-wire circuit, the cable resistance can be compensated. POWER ϑ ne FL I in ec om Universal PC programmable temperature measuring transducers convert temperature signals from resistance thermometers and thermocouples as well as sensors with linear mV characteristic curves to analog 4 … 20 mA signals. On the output side the temperature measuring transducer is operated in a 4 ... 20 mA current loop, which simultaneously provides the devices with the required power for signal conversion.  The configuration data can be set via the HART protocol. A programming adapter can be used for this in conjunction with the MCR-PI-CONF-WIN configuration software (Order No. 2814799) or a hand-held operator panel (e.g., DXR 275 from Emerson). on l Failure information in the event of sensor break or sensor short-circuit can be set according to NE 43. This measuring transducer maintains a high level of accuracy throughout the entire ambient temperature range. po Temperature 1 © PHOENIX CONTACT - 08/2006 co m Programmable Intrinsically Safe Loop-Powered Temperature Measuring Transducer for Connection Head With HART Protocol The devices are supplied with the following default configuration: Pt 100 sensor, measuring range 0°C ... +100°C, 3-wire connection. Features – – – – For resistance thermometers, thermocouples, resistance-type and voltage sensors For installation in connection head, form B Application in potentially explosive areas Application for safety-related functions Observe the safety instructions on page 5. Make sure you always use the latest documentation. It can be downloaded at www.download.phoenixcontact.com. A conversion table is available on the Internet at www.download.phoenixcontact.com/general/7000_en_00.pdf. 100262_02_en PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany Phone: +49 - 52 35 - 30 0 • Fax: +49 - 52 35 - 34 12 00 • www.phoenixcontact.com www.phoenixcontact.com/salesnetwork 1 MCR-FL-HT-TS-I-EX Input Signals – Pt 500 -200°C ... +250°C 10 K Pt 1000 -200°C ... +250°C 10 K According to IEC 60751 Ni 100 -60°C ... +250°C 10 K Ni 500 -60°C ... +150°C 10 K Ni 1000 -60°C ... +150°C m -200°C ... +850°C 10 K co According to DIN 43760 Connection method: 2, 3 or 4-wire termination With 2-wire termination, the cable resistance can be compensated using software (0 Ω ... 30 Ω) With 3 and 4-wire termination, sensor cable resistance up to a maximum of 11 Ω per cable Sensor current ≤ 0.2 mA 10 Ω ... 400 Ω 10 Ω Resistance (Ω) 10Ω ... 2000 Ω 100 Ω Minimum Designation Measuring Range Limits Measurement Range 500 K 0°C ... +1820°C B (PtRh30-PtRh6) ne – Pt 100 Minimum Measurement Range 10 K s. – – Measuring Range Limits nt Resistance Thermometer (RTD) Designation om po Resistance-Type Sensor C (W5Re-W26Re)1 0°C ... +2320°C 500 K (W3Re-W25Re)1 0°C ... +2495°C 500 K E (NiCr-CuNi) -270°C ... +1000°C 50 K J (Fe-CuNi) -210°C ... +1200°C 50 K K (NiCr-Ni) -270°C ... +1372°C 50 K -200°C ... +900°C 50 K N (NiCrSi-NiSi) -270°C ... +1300°C 50 K R (PtRh13-Pt) -50°C ... +1768°C 500 K S (PtRh10-Pt) -50°C ... +1768°C 500 K T (Cu-CuNi) -270°C ... +400°C 50 K -200°C ... +600°C 50 K -10 mV ... 75 mV 5 mV in ec D on l Thermocouple (TC) L (Fe-CuNi)2 U (Cu-CuNi) – – Voltage Sensor (mV) 1 According to ASTM E988 2 According to DIN 43710 100262_02_en 2 According to IEC 60584-1 Reference junction: Internal (Pt 100) Reference junction accuracy: ±1 K Millivolt sensor (mV) PHOENIX CONTACT 2 MCR-FL-HT-TS-I-EX 2 Ordering Data Temperature Measuring Transducer for Connection Head Description Type MCR temperature measuring transducer for connection head, for resistance MCR-FL-HT-TS-I-EX thermometers, thermocouples, resistance-type sensors and voltage sensors Order No. Pcs./Pck. 2864545 1 Software Description Type Order No. Pcs./Pck. Configuration software MCR-PI-CONF-WIN 2814799 1 Technical Data m 3 Input Pt 100, Pt 500, Pt 1000 and Ni 100, Ni 500, Ni 1000 in 2, 3 or 4-wire technology; minimum measurement range 10 K co Resistance thermometers B, C, D, E, J, K, L, N, R, S, T, U; minimum measurement range 50 K/500 K -10 mV ... +75 mV; minimum measurement range 5 mV Resistance-type sensors 10 Ω ... 2000 Ω and 10 Ω ... 400 Ω; minimum measurement range 10 Ω/100 Ω nt s. Thermocouple sensors Linear mV signals Output Output signal 4 mA ... 20 mA/20 mA ... 4 mA ≤ 23 mA ne Maximum output signal Maximum load (Vsupply - 10 V)/0.023 A Output signal in the event of open circuit/short circuit (not for thermocouples) ≤ 3.6 mA/≥ 21.0 mA (configurable) ≤ 20.5 mA/≥ 3.8 mA (linear increase/decrease) po Measuring range overrange/underrange Supply voltage Permissible residual ripple Maximum current consumption Transmission error1 Thermocouple (TC) in ec Resistance Thermometer (RTD) om General Data 12 V DC ... 30 V DC UPP ≤ 3 V at Ub ≥ 13 V and fmax = 1 kHz < 3.5 mA 0.2 K or 0.08% (Pt 100, Ni 100), 0.5 K or 0.20% (Pt 500, Ni 500), 0.3 K or 0.12% (Pt 1000, Ni 1000) 0.5 K or 0.08% (K, J, T, E, L, U), typical, 1.0 K or 0.08% (N, C, D), typical, 2.0 K or 0.08% (S, B, R), typical ±0.1Ω or 0.08% (10 Ω ... 400 Ω), ±1.5 Ω or 0.12% (10 Ω ... 2000 Ω) Voltage sensor (mV) ±20 µV or 0.08% (-10 mV ... 75 mV) on l Resistance-type sensor (Ω) Influence of the ambient temperature (temperature drift) Resistance thermometer (RTD) Td = ±(15 ppm/K x maximum measuring range + 50 ppm/K x set measuring range) x ∆ϑ)2 Resistance thermometer (Pt100) Td = ±(15 ppm/K x (measuring range final value + 200) + 50 ppm/K x set measuring range) x ∆ϑ)2 Thermocouple (TC) Td = ±(50 ppm/K x maximum measuring range + 50 ppm/K x set measuring range) x ∆ϑ)2 Influence of the load3 ≤ ±0.02%/100 Ω Response time 73% 4.69 x 10-4 263 years Minimum Maximum Range co Ex area Figure 1 Use in Safety-Related Protective Functions m 5 Dimensions ne nt 4 4 3 3 4 po 5 3 101 FIT 165 FIT 33 FIT 107 FIT 117 FIT 165 FIT 17 FIT 107 FIT 1 According to Section 11.4.4 of IEC 61511-1 2 The value is within the range defined for SIL 2 according to ISA S84.01 and IEC 61511-1 3 According to Siemens SN29500 4 Assuming that the setting is 4 mA ... 20 mA Figure 2 100262_02_en The device has been assessed including any modifications as part of operational testing certification. 2 1 1 on l in ec 2 7 5 om 6 26 FIT 165 FIT 108 FIT 107 FIT Dimensions (in mm) PHOENIX CONTACT 6 MCR-FL-HT-TS-I-EX PFDAVG: Figure 3 Sensor (e.g., temperature measuring device) Logic unit (e.g., PLC) Actuator (e.g., valve) ≤ 35% ≤ 15% ≤ 50% Typical distribution of the "average probability of failure on demand for a safety function" (PFDAVG) over subsystems m In this documentation the MCR-FL-HT-TS-I-EX is part of a safety function. Safety Integrity Level MCR-FL-HT-TS-I-EX (Type B) (Device Version V1.02.08 or Later) co 6.1 s. The following table shows the achievable Safety Integrity Level (SIL) of the overall safety-related system for type B systems depending on the safe failure fraction (SFF) and the hardware fault tolerance (HFT). Type B systems include, e.g., sensors with complex components such as ASICs (see also IEC 61508-2). 0 Not permitted SIL 1 SIL 2 SIL 3 po According to IEC 61511-1, Section 11.4.3, the hardware fault tolerance (HFT) for sensors and actuators with complex components can be decreased by one (value in brackets), if the following requirements are met: – The device has been operationally tested. om 1 2 (1)1 SIL 2 SIL 3 – – ne < 60% 60% ... < 90% 90% ... < 99% ≥ 99% Hardware Fault Tolerance (HFT) 1 (0)1 SIL 1 SIL 2 SIL 3 – nt Safe Failure Fraction (SFF) – The user can only configure process-related parameters, e.g., measuring range, signal direction in the event of an error, etc. – The device configuration level is protected, e.g., via a jumper or password (here: numerical code). in ec – The function has a required safety integrity level (SIL) of less than 4. on l The MCR-FL-HT-TS-I-EX meets all requirements. 100262_02_en PHOENIX CONTACT 7 MCR-FL-HT-TS-I-EX 7 Safety Function With MCR-FL-HT-TS-I-EX Logic unit e.g., PLC, limit signal transmitter, etc. 4 mA ... 20 mA Actuator co m MCR-FL-HT-TS-I-EX Safety function (e.g., for temperature limit monitoring) with the MCR-FL-HT-TS-I-EX as a subsystem s. Figure 4 100262A001 nt The MCR-FL-HT-TS-I-EX temperature measuring transducer for connection head generates an analog signal (4 mA ... 20 mA) proportional to the temperature. The analog signal is supplied to a subsequent logic unit, e.g., a PLC or a limit signal transmitter, and is monitored there for exceeding a maximum value. Specifications for the Safety Function om on l – See "Safety Parameters" on page 10. A replacement time (MTTR) of 8 hours is specified. Safety-related systems without auto-locking function must be set to a monitored or otherwise safe state within the replacement time after execution of the safety function. SIL applies to device version V1.02.08 or later. in ec – – – po ne The logic unit must be able to recognize HI alarms ≥ 21.6 mA and LO alarms ≤ 3.6 mA to enable malfunction detection. 100262_02_en PHOENIX CONTACT 8 MCR-FL-HT-TS-I-EX 8 Startup and Periodic Checks Error Classification 8.1 Using the Device for Continuous Measurements The following table is used to assess the test results for test steps 1 to 3. As soon as one of the test steps returns the result "dangerous", the device has failed dangerously and the remaining test steps can be ignored. The operation of the safety equipment must be checked at appropriate intervals. It is the operators' responsibility to select the type of checks and the checking intervals in the specified time period. The checks must be performed so that error-free operation of the safety equipment with the interaction of all components is proven. Test Steps Safe Normal operation ne Safe Dangerous Safe Dangerous If one of the test steps results in a dangerous failure, a dangerous fault is present on the device. In the event of this, please inform Phoenix Contact that a device has failed in a protective function with a dangerous fault. 8.3 Settings For the MCR-FL-HT-TS-I-EX, the MCR-PI-CONF-WIN configuration software can be used to make various software settings. on l in ec Dangerous Assessment om 3. po 2. Set two points within the set measuring range, either with resistance decade or a connected sensor with sufficiently accurate reference conditions. Measure output currents. Disconnect sensor from input, the input is open. Measure output current. Only if using RTD: Short circuit input with wire jumper. Measure output current. s. co Tools required for periodic checks: – Amp meter – Wire jumper (only for RTD) 1. Classification m Suggested Procedure for Periodic Checks Test Result Output Current 1 Leakage current (see page 8) 1 Output current corresponds to the created values (within the limits of the specification, see "Output" on page 3). 1 Output current does not correspond to the created values 2 Leakage current 2 Not leakage current 3 (only RTD) Leakage current 3 (only RTD) Not leakage current nt 8.2 Test Step 100262_02_en PHOENIX CONTACT 9 MCR-FL-HT-TS-I-EX 9 Safety Parameters TI (test interval, complete function test): Yearly PFDAVG Depending on the Selected Maintenance Interval The following diagram illustrates the dependency of PFDAVG on the maintenance interval. PFDAVG increases as the maintenance interval increases. 5.00E -03 4.50E -03 4.00E -03 m 3.00E -03 2.50E -03 co PFDAVG 3.50E -03 2.00E -03 1.50E -03 5.00E -04 4 2 6 8 10 Maintenance interval in years 100262A002 po "Average probability of failure on demand for the safety-related system" (PFDAVG) depending on the selected maintenance interval on l in ec om Figure 5 0 ne 0.00E +00 nt s. 1.00E -03 100262_02_en PHOENIX CONTACT 10 MCR-FL-HT-TS-I-EX 10 Connections 10.1 2-Wire Connection Method Sensor connection For short distances. The cable resistances directly affect the measured result and falsify it, provided that they are not compensated by the software. 10.2 3-Wire Connection Method m For long distances between the resistance thermometer and the MCR-FL-HT-TS-I-EX and equal cable resistances (RL1 = RL2 = RL3). Supply voltage via signal path 4-Wire Connection Method Figure 6 on l in ec ne om po The cable resistance per wire must not exceed 11 Ω. Connections nt For long distances between the resistance thermometer and the MCR-FL-HT-TS-I-EX and differing cable resistances (RL1 ≠ RL2 ≠ RL3 ≠ RL4). s. 10.3 co The cable resistance per wire must not exceed 11 Ω. Figure 7 100262_02_en 12 V DC ... 30 V DC/4 mA ... 20 mA 2-wire 3-wire 4-wire Connection methods PHOENIX CONTACT 11 MCR-FL-HT-TS-I-EX Installation in the Sensor Connection Head According to DIN 43729 Form B • Pass the mounting screws (2) through the drill holes in the head measuring transducer and the drill holes in the sensor insert (5). Secure both mounting screws with the circlips (6). Position the head measuring transducer in the connection head so that the connection terminal blocks for the current output (terminal blocks 1 and 2) point towards the cable feed-through (7). Then secure the head measuring transducer to the sensor insert in the connection head. • • 12 Configuration m 11 co The devices are supplied with the following default configuration: Pt 100 sensor, measuring range 0°C ... +100°C, 3-wire connection. nt s. The configuration data can be set via the HART protocol. A programming adapter can be used for this in conjunction with the MCR-PI-CONF-WIN configuration software (Order No. 2814799) or a hand-held operator panel (e.g., DXR 275 from Emerson). 1 2 3 4 5 6 7 • • Installation in the sensor connection head on l Figure 8 in ec om po ne Customer-specific measuring range settings, linearization, and characteristic curve adjustments can also be implemented in this way. In addition, the online help explains the configuration options and their implementation. Cover Mounting screws Mounting springs Temperature measuring transducer for connection head Sensor insert with connection wires Circlips Cable feed-through Configurable Parameters: – – – – – – – – – – – – – Sensor type and connection method Unit of measurement (°C/°F) Measuring ranges Internal/external reference junction Compensation of the cable resistance for 2-wire connection Faults Output signal (4 mA ... 20 mA/20 mA ... 4 mA) Attenuation Offset Measuring point designation + descriptor (8 + 16 characters) Output simulation Customer-specific linearization Detection of minimum/maximum process value Insert the connection wires of the sensor insert (5) in the central drill hole on the head measuring transducer. Place the mounting springs (3) on the mounting screws (2). 100262_02_en PHOENIX CONTACT 12 MCR-FL-HT-TS-I-EX 13 Application Examples M IN I-P S -1 2 0 -2 3 0 A C /2 4 D C /0 .6 5 2 4 V 2 3 6 7 1 4 0 0 V 5 6 PLC input board 9 1 Thermocouple 2 3 1 0 0 -2 4 0 V 8 P I-E x -M E -R P S M C R -F L -T -L P -I-E x 5 4 4 1 0 1 1 1 2 1 3 1 4 1 5 1 6 PLC input board 1 1 1 2 Thermocouple 8 7 2 3 s. 6 4 2 4 V po Temperature measurement in pipes 1 0 1 1 1 2 1 5 1 6 9 1 0 1 3 1 4 1 1 1 2 1 5 1 6 9 1 0 1 3 1 4 1 1 1 2 1 5 1 6 9 1 0 1 3 1 4 1 1 1 2 1 5 1 6 1 1 3 1 4 om Figure 9 6 in ec 9 5 2 3 M C R -F L -H T -T -I-E x 7 P I-E x -M E -R P S 4 8 1 5 6 2 3 7 P I-E x -M E -R P S S 4 8 1 5 6 2 3 M C R -F L -H T -T S -I-E x 7 P I-E x -M E -R P S 4 8 1 5 6 on l ne 1 0 0 -2 4 0 V M IN I-P S -1 2 0 -2 3 0 A C /2 4 D C /0 .6 5 2 3 7 P I-E x -M E -R P S S Handheld operator panel 1 3 1 4 1 5 1 6 9 1 0 1 1 1 2 nt 5 1 M C R -F L -H T -T S -I-E x Hand-held operator panel P I-E x -M E -R P S S M C R -F L -H T -T S -I-E x Figure 11 2 4 V P I-E x -M E -R P S S 1 5 1 6 1 0 9 co 1 3 1 4 B m R 5 1 6 1 0 0 -2 4 0 V 8 7 2 3 M IN I-P S -1 2 0 -2 3 0 A C /2 4 D C /0 .6 5 4 Temperature monitoring in a tank 4 8 2 4 V Resistance thermometer Figure 10 100262_02_en 5 6 M C R -F L -T S -L P -I-E x Thermocouple 6 M C R -F L -T -L P -I-E x 5 1 1 2 3 4 1 0 0 -2 4 0 V M IN I-P S -1 2 0 -2 3 0 A C /2 4 D C /0 .6 5 Hand-held operator panel 2 3 4 Temperature monitoring in a heat exchanger PHOENIX CONTACT 13 MCR-FL-HT-TS-I-EX 14 Appendix Hazardous (Classified) Location IS / Class I / Division 1 / Groups ABCD Class I / Zone 0 / AEx ia IIC Class I / Zone 0 / Ex ia IIC NI / Class I / Division 2 / Groups ABCD EX Nonhazardous Locations EX UL listed Associated Apparatus or Associated Nonincendive Field Wiring Apparatus 6 6 5 5 6 1 4 3 3 RTD 4 - wire - Temperature range 2 IS / Class I / Division 1 / Groups ABCD Class I / Zone 0 / AEx ia IIC Class I / Zone 0 / Ex ia IIC NONINCENDIVE, FIELD WIRING NI Class I / Div. 2 / Groups ABCD Sensor circuits (Terminals 1…4) Io or Isc Group A, B resp. IIC Group C, D resp. IIB, IIA Co or Ca = 100 µF Co or Ca = 1000 µF ≤ 5.4 mA Po ≤ 6.6 mW Lo or La = 100 mH Lo or La = 100 mH om Uo or Voc or Vt ≤ 5.0 V po INTRINSICALLY SAFE nt -40°C ... +85°C -40°C ... +70°C -40°C ... +55°C ne T4 T5 T6 3 RTD RTD 2 - wire3 - wireconnection s. 4 TC co 6 m Division 1, 2 Zone 0, 1, 2 Installation Notes MCR-FL-HT-TS-I-Ex INTRINSICALLY SAFE in ec - The head transmitter must be installed in accordance with this control drawing and Article 504 and 505 of NEC and CEC as applicable. The spacing between intrinsically safe and non intrinsically safe circuits is at least 50 mm. Use supply wires suitable for 5°C above To prevent ignition of explosive atmospheres, disconnect power before servicing. The device must be installed in a suitable enclosure. Warning: Substitution of components may impair intrinsic safety or suitability for Class I, Division 2. - IS Class I / Div. 1 / Groups ABCD on l - Installation should be in accordance with ANSI/ISA RP 12.6.01 “Installation of Intrinsically safe systems for Hazardous (classified) locations” and the National Electrical Code (ANSI/NFPA 70). Associated Apparatus must meet the following parameters: Uo ≤ Ui Io ≤ Ii Po ≤ Pi Ca ≥ Ci + Ccable La ≥ Li + Lcable Transmitter entity parameters are as follows: (Terminal 1 and 2) Ui or Vmax ≤ 30 V DC Ci = negligible small Ii or Imax Li = negligible small ≤ 100 mA Pi ≤ 750 mW NONINCENDIVE NI Class I / Div. 2 / Groups ABCD - Depending on location install per National Electrical Code (NEC) using wiring methods described in article 500 through article 510. - The transmitter MCR-FL-HT-TS-I-Ex and RTD or TC Sensor is to be installed in Class I, Division 2 location. - Intrinsic safety barrier not required. Vmax ≤ 35 V DC. - Warning: Do not disconnect equipment unless power has been switched off or the area is known to be nonhazardous. Nonincendive field wiring installation The Nonincendive Field Wiring Circuit Concept allows interconnection of Nonincendive Field Wiring Apparatus with Associated Nonincendive Field Wiring Apparatus or Associated Intrinsically Safe Apparatus or Associated Apparatus not specifically examined in combination as a system using any of the wiring methods permitted for unclassified locations, when Voc ≤ Vmax, Ca ≥ Ci + Ccable, La ≥ Li + Lcable. Transmitter Nonincendive Field Wiring parameters are as follows: (Terminal 1 and 2) Ui or Vmax ≤ 30 V DC Ci = negligible small Li = negligible small Ii or Imax = see following note below For these current controlled circuits, the parameter Imax is not required and need not to be aligned with parameter Isc and It of the Associated Nonincendive Field Wiring Apparatus or Associated Apparatus. Functional ratings These ratings do not supersede Hazardous Location values Unom ≤ 35 DC Inom ≤ 4 to 20 mA 100262_02_en Control Drawing No. 83035297 © PHOENIX CONTACT 08/2006 PHOENIX CONTACT 14