FNP1500

FNP1500/1800 and FXP1500/1800 Front-Ends & FNR-3 and FXR-3 Power Shelves Data Sheet 1500 to 5400-Watt Front-End Power Solutions Features (1500 or 1800 Watts) Front-Ends are available using either a front-mounted AC receptacle (FNP models) or a rear-mounted AC connector (FXP models). I2C Management Software: All FNP/FXP front-ends can be controlled via Power-One's GUI-driven I2C Management software and an I2C-to-USB interface (P/N HZZ02002G). An 2 I C Programming Manual describes the complete range of parameters that can be programmed to the FNP and FXP1500/1800 front-ends. This manual is available by searching on "FNP1500" at www.power-one.com. • • • • • • • • • • • RoHS compliant for all six substances High density front-ends 15.2 to 18.3 W/in3 Wide input voltage range 85 to 264 VAC 12 V standby voltage, 1A per front-end Highly efficient topology reduces operating costs I2C interface status and control I2C voltage and current limit setting Analog output voltage setting Overtemperature, output overvoltage, and output overcurrent protection ORing circuits for true redundant operation: Vo1: ORing FETs; Vo2: ORing Diodes Status LEDs: AC OK, DC OK, and Fan Fail/Overtemperature Fail Applications • • • • Telecommunications Data communications Servers Distributed power FNR-3 Power Shelf FNR-3 and FXR-3 shelves provide up to 5400 watts in a 19" rack. (See the Rack section for power shelf details.) Description The FNP/FXP-1500/1800 are power-factor-corrected (PFC) front-ends which (depending on model type) provide a 12 VDC or 48 VDC (1500 or 1800 watt) output, and can be used in hot-swap redundant systems. Their very small dimensions allow configuration of up to three units in a 1U rack. The FNP front-ends have a front-mounted AC receptacle and the FXP front-ends have a rear-mounted AC connector. The highly-efficient thermal design with internal-fan cooling permits their use over wide temperature ranges and provides very-high reliability. Status information is provided with front panel LEDs, logic signals, and via an I2C management interface. In addition, the I2C bus can enable the power supply, set high fan speed, adjust the output voltage, and set the output current limit. The FNP and FXP-1500/1800's meet international safety standards and display the CE-Mark for the European Low Voltage Directive (LVD). Power-shelf solutions provide rectification, system management, and power distribution, while maintaining high reliability and offering flexibility for future expansion. The power shelves can be configured with up to three hot-swappable 1500 or 1800-watt AC-DC front-ends. DEC 12, 2006 revised to FEB 22, 2007 Page 1 of 15 www.power-one.com FNP1500/1800 and FXP1500/1800 Front-Ends & FNR-3 and FXR-3 Power Shelves Data Sheet Model Selection Model FNP1500-12G & FXP1500-12G FNP1500-48G & FXP1500-48G FNP1800-48G & FXP1800-48G 1 2 Input voltage VAC 1 auto selected 108 – 264 85 – 105 105 – 264 85 – 105 180 – 264 105 – 180 85 – 105 Output 1 Vo1 nom VDC 12 12 48 48 48 48 48 Io1 max ADC 129 @ 11.64V 101.8 @ 11.78A 32.2 25.4 39.2 32.2 25.4 Vo2 nom VDC 12 12 12 12 12 12 12 Output 2 Io2 max ADC 1 1 1 1 1 1 1 Rated power W 1512 1212 1512 1212 1812 1512 1212 Compatible 2 Shelf FNR-3-12G & FXR-3-12G FNR-3-48G & FXR-3-48G FNR-3-48G & FXR-3-48G The available output power is automatically adjusted depending on the input voltage. 1U standard racks are available from Power-One. See the Rack (Power Shelf) section of this data sheet for configurations and details. Absolute Maximum Ratings Stress in excess of the absolute maximum ratings may cause performance degradation, adversely effect long-term reliability, or cause permanent damage to the converter. Parameter Input voltage Operating ambient temperature Conditions/Description Continuous Transient, 60 ms max. Vi min-Vi max, Io nom, cooling by internal fan @ 100 % load @ 50 % load Non-Operating 0 0 -40 Min Max 264 300 50 70 85 Unit VAC VAC °C °C °C Storage temperature Environmental, Mechanical, & Reliability Specifications Parameter Altitude Relative humidity, non-condensing Temperature coefficient Shock Sinusoidal vibration Conditions/Description Operating Non-Operating Operating Storage 0 °C to 70 °C (after 15 min warm-up) IEC/EN 60068-2-27, 11 ms IEC/EN 60068-2-6 2-8 Hz 8-200 Hz 200-500 Hz 10-2000 Hz Calculated per Bellcore (SR-332, Issue 1): GB 25 °C GB 25 °C (FNP1500-12G) Demonstrated 230 TBD 250 7.5 2 4 6.15 10 5 Min Nom Max 10 k 40 k 90 95 0.02 40 Unit ASL Ft. ASL Ft. % RH % RH %/K gpk mil gpk gpk grms kh kh kh Random vibration MTBF DEC 12, 2006 revised to FEB 22, 2007 Page 2 of 15 www.power-one.com FNP1500/1800 and FXP1500/1800 Front-Ends & FNR-3 and FXR-3 Power Shelves Data Sheet Safety Specifications Maximum electric strength testing is performed in the factory according to EN 550116, IEC/EN 60950, and UL 60950. Input-to-output electric strength tests should not be repeated in the field. Power-One will not honor any warranty claims resulting from electric strength field tests. Parameter Agency approvals Insulation safety rating Conditions/description UL60950, (UL) CSA 60950 (cUL), EN 60950(TÜV), CE Mark for LVD Input to case Input to output Output to case Input to case Input to output Output to case Output 1 to output 2 2.12 1 4.2 0.5 0.1 Basic Reinforced Functional kVDC kVDC kVDC kVDC Min Nom Max Unit Electric strength test voltage 1 Subassemblies are pre-tested with 4.2 kVDC in accordance with EN50116 and IEC/EN60950. EMC Specifications Parameter Electrostatic discharge Electromagnetic field Electrical fast transients/burst Surge Voltage dips and interruptions RF conducted immunity Emissions conducted Emissions radiated Harmonics Voltage fluctuation and flicker Voltage sag Description IEC/EN 61000-4-2, level 4 IEC/EN 61000-4-3, level 3 IEC/EN 61000-4-4, level 3 IEC/EN 61000-4-5, level 3 IEC/EN 61000-4-11 IEC/EN 61000-4-6 CISPR 22/EN 55022/EN 61204 CISPR 22/EN 55022/EN 61204 IEC/EN 61000-3-2 IEC/EN 61000-3-3 SEMI F47-0200 (High Line 230V) Criterion Performance criterion B Performance criterion A Performance criterion B Performance criterion B Performance criterion B or better 10 VAC, AM 80 %, 1 kHz Performance criterion A Class B Class A Class B Pass Pass Input Specifications Specification is valid for input voltage, load, and temperature ranges, unless otherwise stated. Parameter Input voltage Input frequency Turn-on input voltage Turn-off input voltage Inrush current limitation Hold-up time Power factor Efficiency Max input current Input connector 1 Conditions/description Min 85 47 Nom 230 50/60 - Max 264 63 85 78 50 Unit VAC Hz VAC VAC Apk ms W/VA Ramping up Ramping down 115/230 VAC acc. ETS 300 132-1 < 100 ms After last AC line peak ,Vi = 230 VAC, Po nom Vi nom, Io nom Vi = 230 VAC, Io nom, TC = 25 °C 79 70 20 0.95 89 1 90 20 % Arms 16A – 20 A / 250 VAC; according to IEC320 C19 87% for FNP1500-12 Input Connector Description (FXP1500/1800) Protection Earth Phase Neutral P1 P2 P3 PE L N DEC 12, 2006 revised to FEB 22, 2007 Page 3 of 15 www.power-one.com FNP1500/1800 and FXP1500/1800 Front-Ends & FNR-3 and FXR-3 Power Shelves Data Sheet Output Specifications, 12Vout Models Specification is valid for input voltage, load, and temperature ranges, unless otherwise stated. Parameter Nominal output voltage Output voltage set point accuracy Output voltage trimming Nominal current output 1 Current limit output 1 FNP1500-12G Conditions/Description Io = 64.5 A Vi = 230 VAC, Io1 = 65.5 A, TC = 25 °C (Factory setting) Adjustable via I C (Vo1 set) Adjustable via Margin pin (R input) Io1 nom @ Vi =108 VAC – 264 VAC, Po 1.5 kW Io1 nom @ Vi = 85 VAC – 105 VAC, Po 1.2 kW Io1 max @ Vi = 108 VAC – 264 VAC droop hiccup Io1 max @ Vi = 85 VAC – 105 VAC droop hiccup Io2 nom @ Vi = 85 VAC – 265 VAC, Po 12 W Io2 max @ Vi = 85 VAC – 265 VAC Vi min - Vi max, 50 % Io nom, Ta = 25 °C Vi = 230 V, 5 - 100 % Io nom Full load to no load [0..129 A] at Vo set = 12V dVo1 over the setting range [7 to 13V] -0.5 11.64 -0.36 - 5.58 12 FNP1500-12G 2 Min 11.93 -0.42 7 6.2 Nom 12 12 12 129.0 101.8 147.4 120..2 1.0 1.5 Max 12.05 +0.42 13 Vo1 set 129.0 Units VDC VDC % Vo1 nom VDC VDC ADC ADC ADC ADC FNP1500-12G Nominal current output 2 Current limit output 2 Static line regulation output 1 Static load regulation output 1 (droop characteristic) 1.0 0.5 12.36 +0.36 ADC ADC % Vo nom mV/A VDC VDC Static load regulation output 2 (droop characteristic) Dynamic load regulation Current Share Full load to no load @ Vi = 85 VAC – 265 VAC Load change 50 % 100 % Io nom, dIo/dt =1A/μs Voltage deviation (droop + over- or undershoot) 0.4 VDC FNP1500-12G FNP1500-12G Max. recovery time to within 1% of Vo1 nom Difference in current between two units for Vo1 above 10 % load. FNP1500-12G Time required for output within regulation after initial application of AC-input (Vi nom, Io nom) after removal of inhibit (Vi nom, Io nom) Vi nom, Io nom, 20 MHz bandwidth Vo1 Vo2 -2 2 400 % Vo nom μs 12.9 1.5 100 120 120 500 ADC s ms mVpp mVpp mV Start-up time Output voltage ripple and noise (Filter 10nF/10µF) Remote sense Total compensation for cable losses DEC 12, 2006 revised to FEB 22, 2007 Page 4 of 15 www.power-one.com FNP1500/1800 and FXP1500/1800 Front-Ends & FNR-3 and FXR-3 Power Shelves Data Sheet Output Specifications, 48Vout Models Specification is valid for input voltage, load, and temperature ranges, unless otherwise stated. Parameter Nominal output voltage Vo1 Nominal output voltage Vo2 Output voltage set point accuracy Output voltage trimming 2 (via I C or with external resistor) FNP/FXP1500-48G Nominal current output 1 FNP/FXP1800-48G Conditions/Description Io = 16.1 A Io = 0.5 A Vi = 230 VAC, Io1 =16.1 A, TC = 25 °C (47.8 - 48.2 VDC) Adjustable (44.16 to 51.84 VDC) Io1 nom @ Vi =105 VAC – 264 VAC, Po 1.5 kW Io1 nom @ Vi = 85 VAC – 105 VAC, Po 1.2 kW Io1 nom @ Vi =180 VAC – 264 VAC, Po 1.8 kW Io1 nom @ Vi =105 VAC – 180 VAC, Po 1.5 kW Io1 nom @ Vi = 85 VAC – 105 VAC, Po 1.2 kW Io1 max @ Vi = 105 VAC – 264 VAC Io1 max @ Vi = 85 VAC – 105 VAC Io1 max @ Vi = 180 VAC – 264 VAC Io1 max @ Vi = 105 VAC – 180 VAC Io1 max @ Vi = 85 VAC – 105 VAC Io2 max @ Vi = 85 VAC – 264 VAC Vi min - Vi max, 50 % Io nom Vi = 230 V, 5-100 % Io nom Vo : full load (32.2 ADC) to no load Vi = 230 V, 5-100 % Io nom Vo : full load (32.2 ADC) to no load Vi = 230 V, 5-100 % Io nom Vo : full load (32.2 ADC) to no load Vi = 230 V, 5-100 % Io nom Vo : full load (32.2 ADC) to no load Vi = 230 V, 5-100 % Io nom Vo : full load (32.2 ADC) to no load Load change 50 % 100 % Io nom, dIo/dt =1 A/μs Voltage deviation (droop + over- or undershoot) FNP/FXP1500-48G FNP/FXP1800-48G All models Current Share Max. recovery time to within 1 % of Vo1 nom Difference in current between two units for Vo1 above 10 % load. FNP1500-48G FXP1500-48G FNP/FXP1800-48G Start-up time Time required for output within regulation after initial application of AC-input (Vi nom, Io nom) after removal of inhibit (Vi nom, Io nom) Vi nom, Io nom, 20 MHz bandwidth Vo1 Vo2 Total compensation for cable losses 3.2 5.7 8 1.5 100 480 120 500 ADC ADC ADC s ms mVpp mVpp mV -5 -5.7 5 5.7 400 -0.5 46.54 46.65 45.91 46.07 90.1 48 83.5 48 90.1 48 83.5 48 0.4 droop hiccup droop hiccup droop hiccup droop hiccup droop hiccup -0.5 -8 32.2 25.4 39.2 32.2 25.4 36.8 30 43.8 36.8 30 1.0 1.5 0.5 49.44 49.34 49.44 49.34 1.0 39.2 Min Nom 48 12 +0.5 +8 Max Units VDC VDC % Vo1 nom % Vo1 nom ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC % Vo nom mV/A VDC mV/A VDC mV/A VDC mV/A VDC VDC % Vo nom % Vo nom % Vo nom μs FNP/FXP1500-48G Current limit output 1 FNP/FXP1800-48G Nominal current output 2 Current limit output 2 Static line regulation output 1 FNP1500-48G FXP1500-48G Static load regulation output 1 (droop characteristic) FNP1800-48G FXP1800-48G Io2 nom @ Vi = 85 VAC – 264 VAC, Po 12 W Static load regulation output 2 (droop characteristic) Dynamic load regulation Output voltage ripple and noise (Filter 10 nF/10 µF) Remote sense DEC 12, 2006 revised to FEB 22, 2007 Page 5 of 15 www.power-one.com FNP1500/1800 and FXP1500/1800 Front-Ends & FNR-3 and FXR-3 Power Shelves Data Sheet Protection Parameter Input fuse Inrush current limitation Output Overvoltage protection latching Overtemperature protection 1 1 Conditions/Description Not user accessible Min Nom 25A, fast blow With NTCs Max Unit No-load -, short circuit - and overload proof Tracking Absolute Automatic power shutdown at TC 115 95 122 59.5 % Vo nom V °C Remove input voltage to reset. Control Specification is valid for input voltage, load, and temperature ranges, unless otherwise stated. Parameter Status Indication I C digital bus PS present pin PS remote shutdown / Inhibit pin Power supply OK (I C)* DC current fail (I C)* 2 2 2 Conditions/Description LEDs: DC OK (green), AC OK (green); fan fail and overtemperature (amber) Monitors alarm functions and sets parameters Contact closure to logic ground ( internal pull-down resistor of 1 kΩ) TTL compatible signal, inhibited when open contact, high or at TTL logic “1” Signal referenced to logic return (LRTN) AC OK & DC OK & no overcurrent & no overtemperature & fans working Overcurrent on Io1 Provides a warning that the input power has failed at least 5 ms before the output falls out of regulation ( 110% of Vo1 set, measured in front of the ORing FETs. A green LED on the front panel indicates normal operation. The LED will flash if in parallel operation Vo1 is ok, but the unit is disabled. I C critical temperature warning: Indicates that the operating temperature has reached [Tshut-down – 10K] 2 I C & OC overtemperature warning: Indicates if the unit is in overtemperature shutdown. Open collector signal with 20 mA pull-down capability, referenced to logic return (LRTN). The OC-output will go low 100 ms before an overtemperature condition shuts down the unit. An amber LED on the front panel indicates overtemperature or fan fail. Monitors the voltage Vo1 at the output connector. Accuracy ± 0.45 V over setting range, temperature and load. Monitors the output current Io1 : Accuracy ± 0.4A over the load range. Output voltage trimming Vo1: ± 8 % of Vo set 2 Setting accuracy over I C: ± 50mV at Vo nom, ± 150 mV over setting range Two fan speed levels automatically set depending on the internal temperature. The fan speed can be set to full speed or automatic control. Indicates if the fans are operating or have failed. Overcurrent signal which can be used for synchronous startup of units in parallel or to recover from an overload condition. (See application note). 2 AC fail / Power down warning 2 (I C & OC)* DC fail / Output voltage fault 2 (I C & OC)* Temperature warning (I C & OC) 2 1 DC voltage monitoring (I C) DC current monitoring (I C) DC voltage trimming 2 1 (I C or external resistor) Fan speed control (I C) Fan OK (I C & OC) Synch. startup pin 1 2 2 1 2 1 2 2 1 1 Provided over the I C interface or as an open collector signal on the output connector (OC). 2 2 For detailed Information on I C, please see document “FNP1500-I2C-controlling.pdf” or use the Power-One I C Management Interface document. DEC 12, 2006 revised to FEB 22, 2007 Page 6 of 15 www.power-one.com FNP1500/1800 and FXP1500/1800 Front-Ends & FNR-3 and FXR-3 Power Shelves Data Sheet Output Connector Pinning and Signal Specification (12V Models) Output Connector Description Overtemperature / Fan Fail AC Fail / Power down warning Power Supply Present DC Fail / Output voltage fault Internal ground ADDR0, I2C address bus ADDR1, I2C address bus ADDR2, I2C address bus ADDR3, I2C address bus ADDR4, I2C address bus DATA, I2C data line CLOCK, I2C clock line Vo2 + output Vo2 – output Logic ground Pin Location U1 U2 U3 U4 U5 Type Low level High level < 0.4 V @ 20 mA Pull up U max I max 15 V 20 mA 15 V 20 mA 10 V 10 mA 15 V 20 mA - OC-output, protected by 16 V Zener diode and a 10 Ω resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 Ω resistor in series, referenced to logic GND < 0.4 V @ 20 mA Pull up Open Resistor (1 kΩ) connected to logic GND Pull up OC-output, protected by 16 V Zener diode and a < 0.4 V @ 20 mA Pull up 10 Ω resistor in series, referenced to logic GND Internal ground (Vo1– line before the output filter). Do not connect the internal grounds in systems with several units. DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). I C compatible signal referenced to logic GND I2C compatible signal referenced to logic GND Auxiliary power pin, insulated from main output Auxiliary ground pin, insulated from main output Internally connected over 10 Ω to Auxiliary GND. Wire separately form Auxiliary - and main output 2 GND to minimize noise on signals and I C. Leave open if not used. PS active when pulled low (DC-DC stage off when left open) Referenced to logic GND Open or connected to Vo1+ at the load (Internally connected to Vo1+ over 100 Ω) Open or connected to Vo1- at the load (Internally connected to Vo1- over 100 Ω) Open or connected over resistor to internal ground. Do not connect the margin pins in systems with several units. Open or connected to synch startup circuit, referenced to Vo1 - at the output connector Main output + pins Main output – pins 2 T1 T2 T3 T4 T5 S1 S2 S3 S4 S5 Switch closed Switch open Switch closed Switch open Switch closed Switch open Switch closed Switch open Switch closed Switch open 5 V or 3.3 V logic 5 V or 3.3 V logic - 5V 5V 5V 5V 5V - Output inhibit V sense + V sense Output margin Synch. Startup Vo1 + output Vo1 – output R1 R2 R3 R4 R5 P2, P4, P6, P8, P10, P12 P1, P3, P5, P7, P9, P11 < 0.8 V > 2.0 V 10 V 3.5 mA dU < 3 Vpp 30 mA dU < 3 Vpp 30 mA 3 VDC 12V 3mA - - DEC 12, 2006 revised to FEB 22, 2007 Page 7 of 15 www.power-one.com FNP1500/1800 and FXP1500/1800 Front-Ends & FNR-3 and FXR-3 Power Shelves Data Sheet Output Connector Pinning and Signal Specification (48V Models) Output Connector Description Overtemperature / Fan Fail AC Fail / Power down warning Power Supply Present DC Fail / Output voltage fault Internal ground Pin Location U1 U2 U3 U4 U5 Type OC-output, protected by 16 V Zener diode and a 10 Ω resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 Ω resistor in series, referenced to logic GND Resistor (1 kΩ) connected to logic GND OC-output, protected by 16 V Zener diode and a 10 Ω resistor in series, referenced to logic GND Internal ground (Vo1– line before the output filter). Do not connect the internal grounds in systems with several units. DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). DIP switch or wire to internal ground, Internally pull up to 5V (10 kΩ). I C compatible signal referenced to logic GND I C compatible signal referenced to logic GND Vo2+ output, insulated from main output Vo2 - output, insulated from main output Internally connected over 10 Ω to Auxiliary GND. Wire separately form Auxiliary - and main output GND 2 to minimize noise on signals and I C. Leave open if not used. PS active when pulled low (DC-DC stage off when left open) Referenced to logic GND Open or connected to Vo1+ at the load (Internally connected to Vo1+ over 100 Ω) Open or connected to Vo1- at the load (Internally connected to Vo1- over 100 Ω) Open or connected to internal ground (+8 % Vo1) or V sense+ (-8 % Vo1) Do not connect the margin pins in systems with several units. Open or connected to synch startup circuit, referenced to Vo1 - at the output connector Main output – pins Main output + pins 2 2 Low level High level