PM150DSA120

PM150DSA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Single Phase IGBT Inverter Output 150 Amperes/1200 Volts N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO A N B T - DIA. (2 TYP.) J N G C2E1 E2 12345 G S (8 TYP.) C1 P H Q - DIA. (2 TYP.) D 123 45 C M R - THD. (3 TYP.) 0.64 MM SQ. PIN (10 TYP.) L K E P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO F P C1 VP1 VCC FPO FO SPR SR CP1 IN Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free wheel diode power devices. TEMP OUT1 VPC Features: □ Complete Output Power Circuit OUT2 SENS GND SINK C2E1 VN1 VCC FNO FO SNR SR CN1 IN □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage TEMP OUT1 VNC OUT2 SENS GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches A 4.33 Millimeters 110.0 Dimensions Inches Millimeters K 0.55 14.0 B 3.66±0.010 93.0±0.25 L 0.51 13.0 C 2.20 56.0 M 0.47 12.0 D 2.01 51.0 N 0.33 8.5 P 0.28 7.0 E 1.14 +0.04/-0.02 29.0 +1/-0.5 F 1.02 26.0 Q 0.22 Dia. Dia. 5.5 G 0.98 25.0 R M5 Metric M5 H 0.90 23.0 S 0.100 J 0.85 21.5 T 0.08 Dia. 2.54 Dia. 2.0 Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150DSA120 is a 1200V, 150 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 150 120 653 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150DSA120 Intellimod™ Module Single Phase IGBT Inverter Output 150 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM150DSA120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 17 in-lb Mounting Torque, M5 Main Terminal Screws — 17 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal — 430 Grams VCC(prot.) 800 Volts VRMS 2500 Volts Volts Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Input Voltage Applied between (CP1-VPC, CN1-VNC) VCIN 10 Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current IFO 20 mA VCES 1200 Volts IC 150 Amperes ICP 300 Amperes Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation 654 VCC 900 Volts VCC(surge) 1000 Volts PC 960 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150DSA120 Intellimod™ Module Single Phase IGBT Inverter Output 150 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 200 320 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 280 450 — Amperes Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V — 5 — µS OT Trip Level 100 110 120 °C OTR Reset Level 85 95 105 °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC — 19 26 mA VD = 15V, VCIN = 5V, VXP1-VXPC — 19 26 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS VSXR Tj ≤125°C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage 655 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150DSA120 Intellimod™ Module Single Phase IGBT Inverter Output 150 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25°C — VCE = VCEX, Tj = 125°C — — 1 mA — 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 150A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 150A — 2.3 3.2 Volts VD = 15V, VCIN = 0V, IC = 150A, — 2.1 2.9 Volts Tj = 125°C Inductive Load Switching Times 0.5 1.4 2.5 µS trr VD = 15V, VCIN = 0 ~ 5V — 0.2 0.4 µS tC(on) VCC = 600V, IC = 150A — 0.4 1.0 µS toff Tj = 125°C — 2.5 3.5 µS — 0.6 1.1 µS ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.13 °C/Watt Rth(j-c)D Each FWDi — — 0.25 °C/Watt Rth(c-f) Case to Fin Per Module — — 0.048 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage 656 Symbol Condition Value Units VCC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between VP1-VPC, VN1-VNC 15 ± 1.5 Volts Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC PWM Input Frequency fPWM Using Application Circuit 4.0 ~ VSXR Volts 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 3.5 µS Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150DSA120 Intellimod™ Module Single Phase IGBT Inverter Output 150 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2 1 5 4 3 2 1 40 80 120 160 200 240 80 40 12 0 14 16 18 20 0 1 2 3 5 4 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) ton 100 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 10-1 101 102 100 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (µS) SWITCHING TIMES, tc(on), tc(off), (µs) toff COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS 102 101 100 1.0 1.5 2.0 2.5 3.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 3.5 102 Irr VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 101 103 102 EMITTER CURRENT, IE, (AMPERES) OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 140 100 80 60 40 o TC = 25 C 0 0.5 trr 10-1 COLLECTOR CURRENT, IC, (AMPERES) OVER CURRENT TRIP LEVEL % (NORMALIZED) 102 103 10-2 101 103 120 Tj = 25oC Tj = 125oC OVER CURRENT TRIP LEVEL % (NORMALIZED) DIODE FORWARD CURRENT, IF, (AMPERES) 120 0 101 0 160 COLLECTOR CURRENT, IC, (AMPERES) 101 103 13 VD = 17V 200 Tj = 25oC 0 0 15 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 3 IC = 150A Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) 4 0 SWITCHING TIMES, ton, toff, (µs) 240 6 VD = 15V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) 120 100 80 60 VD = 15V 0 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 0 40 80 120 160 JUNCTION TEMPERATURE, TC, (oC) 657 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150DSA120 Intellimod™ Module Single Phase IGBT Inverter Output 150 Amperes/1200 Volts FAULT OUTPUT PULSE WIDTH % (NORMALIZED) UVr UV 13 UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) 100 80 60 12 11 10 40 VD = 15V 0 40 80 120 160 o TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.25oC/W 10-2 10-1 TIME, (s) 100 0 40 80 120 JUNCTION TEMPERATURE, TC, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-3 10-3 0 o JUNCTION TEMPERATURE, TC, ( C) 658 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 14 120 0 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 160 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.13oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101