PM25RSB120

PM25RSB120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts A B M AD S S S P AA 5678 9 11 13 15 17 19 N P 12 3 4 J B 10 12 14 16 18 AB (15 TYP.) D C K N U AD T - DIA. (4 TYP.) Z E U V W H H G W - DIA. (4 TYP.) 1. V UPC 2. UF O 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO 11. WP 12. V WPI 13. V NC 14. V NI 15. B R 16. U N 17. V N 18. WN 19. FO 0.5 MM SQ. PIN (19 TYP.) .250 TAB (6 TYP.) X Q L AC V F R Y V Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20 KHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage V WPC WP W FO V WPI V VPC VP V FO V VPI VUPC UP GND GND IN V CC V CC V CC V CC V CC V CC GND GND GND GND GND GND GND GND GND GND GND GND FO FO FO FO FO FO OUT OUT OUT OUT OUT OUT B N W V U OUT TEMP SI SI SI SI SI SI SI V CC FO IN IN IN IN IN IN U FO V UPI P VNC WN VNI Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Inches 3.96 ± 0.04 3.48 ± 0.02 2.76 ± 0.04 2.30 ± 0.02 1.191 ± 0.02 0.83 0.75 0.73 0.71 0.69 0.67 0.581 0.541 0.541 Millimeters 100.5 ± 1.0 88.5 ± 0.5 70.0 ± 1.0 58.5 ± 0.5 30.25 ± 0.5 21.0 19.0 18.5 18.0 17.5 17.0 14.76 13.75 13.74 Dimensions Q R S T U V W X Y Z AA AB AC AD Inches 0.41 0.39 Millimeters 10.5 10.0 UN FO BR VN 0.394 ± 0.010 10.00 ± 0.25 0.39 Dia. 0.364 0.24 0.18 Dia. 0.16 0.12 0.88 ± 0.02 0.086 ± 0.02 0.079 ± 0.010 0.06 0.01 Dia. 10.0 9.25 6.0 Dia. 4.5 4.0 3.0 2.25 ± 0.5 2.18 ± 0.5 2.00 ± 0.25 1.5 0.25 Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM25RSB120 is a 1200V, 25 Ampere Intellimod™ Intelligent Power Module. Type PM Current Rating Amperes 25 VCES Volts (x 10) 120 593 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSB120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M4 Mounting Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Symbol Tj Tstg TC — — VCC(prot.) VRMS PM25RSB120 -20 to 150 -40 to 125 -20 to 100 13 330 800 2500 Units °C °C °C in-lb Grams Volts Volts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) Fault Output Supply Voltage Fault Output Current VD VCIN VFO IFO 20 20 20 20 Volts Volts Volts mA IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation VCES IC ICP VCC VCC(surge) PC 1200 25 50 900 1000 132 Volts Amperes Amperes Volts Volts Watts Brake Sector Collector-Emitter Voltage Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation Diode Forward Current Diode DC Reverse Voltage VCES IC ICP VCC VCC(surge) PC IF VR(DC) 1200 10 20 900 1000 62 10 1200 Volts Amperes Amperes Volts Volts Watts Amperes Volts 594 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSB120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection toff(OC) OT OTR Supply Circuit Under Voltage Protection UV UVR Supply Voltage VD ID VCIN(on) VCIN(off) fPWM IFO(H) IFO(L) Minimum Fault Output Pulse Width tFO VD = 15V Trip Level Reset Level Trip Level Reset Level Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Circuit Current VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage PWM Input Frequency Fault Output Current Applied between UP, VP, WP, UN, VN, WN, Br 3Sinusoidal VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V — — 1.2 1.7 — — — 1.0 44 13 1.5 2.0 15 — 10 1.8 60 18 1.8 2.3 20 0.01 15 — mA mA Volts Volts kHz mA mA mS SC -20°C ≤ T ≤ 125°C OC -20°C ≤ T ≤ 125°C 32 15 — — — 100 — 11.5 — 13.5 62 30 101 41 10 110 90 12.0 12.5 15 — — — — — 120 — 12.5 — 16.5 Amperes Amperes Amperes Amperes µS °C °C Volts Volts Volts 595 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSB120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current ICES VFM VCE(sat) VCE = VCES, Tj = 25°C VCE = VCES, Tj = 125°C Diode Forward Voltage Collector-Emitter Saturation Voltage -IC = 25A, VD = 15V, VCIN = 5V VD = 15V, VCIN = 0V, IC = 25A VD = 15V, VCIN = 0V, IC = 25A, Tj = 125°C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 15V VCC = 600V, IC = 25A Tj = 125°C 0.5 — — — — 1.0 0.15 0.4 2.0 0.7 2.5 0.3 1.0 3.0 1.2 µS µS µS µS µS — — — — — — — 2.5 2.5 2.2 1.0 10 3.5 3.5 3.2 mA mA Volts Volts Volts Brake Sector Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 25A, Tj = 25°C VD = 15V, VCIN = 0V, IC = 25A, Tj = 125°C Diode Forward Voltage Collector Cutoff Current VFM ICES -IC = 10A, VD = 15V, VCIN = 5V VCE = VCES, Tj = 25°C VCE = VCES, Tj = 125°C — — — 2.5 — — 3.5 1 10 Volts mA mA — 2.5 3.5 Volts — 2.8 3.8 Volts 596 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSB120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)D Rth(c-f)Q Rth(c-f)D Contact Thermal Resistance Rth(c-f) Condition Each Inverter IGBT Each Inverter FWDi Each Brake IGBT Each Brake FWDi Case to Fin Per Module, Thermal Grease Applied Min. — — — — — Typ. — — — — — Max. 0.95 2.5 2.0 2.5 Units °C/Watt °C/Watt °C/Watt °C/Watt 0.036 °C/Watt Recommended Conditions for Use Characteristic Supply Voltage Symbol VCC VD Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across P-N Terminals Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Applied between UP, VP, WP, UN, VN, WN, Br Using Application Circuit Input Signal 0 ~ 0.8 4.0 ~ VD 5 ~ 20 ≥ 2.5 Volts Volts kHz µS Value 0 ~ 800 15 ± 1.5 Units Volts Volts 597 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSB120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Inverter Part SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3.0 COLLECTOR CURRENT, IC, (AMPERES) 30 25 20 15 10 5 0 0 12 14 16 18 20 0 0.5 1.0 1.5 2.0 2.5 3.0 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 2.5 2.0 1.5 1.0 0.5 0 0 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 2.5 2.0 1.5 1.0 0.5 0 IC = 25A VCIN = 0V Tj = 25oC Tj = 125oC Tj = 25oC VCIN = 0V VD = 17V 15 13 10 20 30 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. EMITTER CURRENT (TYPICAL) 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC toff 101 REVERSE RECOVERY TIME, trr, ( S) 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 102 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING TIMES, tc(on), tc(off), (µs) SWITCHING TIMES, ton, toff, (µs) Irr 100 101 100 ton 100 tc(off) tc(on) 10-1 trr 100 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 10-2 100 101 EMITTER CURRENT, IE, (AMPERES) 10-1 102 DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 102 DIODE FORWARD CURRENT, IF, (AMPERES) 140 OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) 140 Tj = 25oC VD = 15V VD = 15V Tj = 25oC Tj = 125oC 120 120 100 100 101 80 80 60 0 60 0 100 0.4 0.8 1.2 1.6 2.0 2.4 2.8 DIODE FORWARD VOLTAGE, VF, (VOLTS) 0 12 14 16 18 20 -50 0 50 100 150 SUPPLY VOLTAGE, VD, (VOLTS) JUNCTION TEMPERATURE, Tj, (oC) 598 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSB120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Inverter Part FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 140 FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 15 VD = 15V UVt UVr 101 120 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) 14 100 100 13 10-1 80 12 60 11 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.95oC/W 0 -50 0 50 100 o 0 150 -50 0 50 100 o 150 10-3 10-3 10-2 10-1 TIME, (s) 100 101 JUNCTION TEMPERATURE, Tj, ( C) JUNCTION TEMPERATURE, TJ, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Fth(j-c)D = 2.5oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101 599 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSB120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Brake Part SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0 0 5 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 15 Tj = 25oC VCIN = 0V 15 2.5 2.0 1.5 1.0 0.5 0 10 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 10 VD = 17V 13 5 Tj = 25oC IC = 10A 0 20 0 1 2 3 4 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) DIODE FORWARD CHARACTERISTICS TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 102 DIODE FORWARD CURRENT, IF, (AMPERES) 101 101 VD = 15V Tj = 25oC Tj = 125oC 100 100 101 10-1 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 2.0oC/W 10-2 SINGLE PULSE STANDARD VALUE = Fth(j-c)D = 2.5oC/W 100 0 0.4 0.8 1.2 1.6 2.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 10-3 10-3 10-2 10-1 TIME, (s) 100 101 10-3 10-3 10-2 10-1 TIME, (s) 100 101 600