PS21353-G

PS21353-G Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts A D G J DUMMY PINS 28 27 26 25 24 23 22 21 20 19 18 17 16 29 30 15 14 13 12 11 10 987 654 321 H K L Q R C HEATSINK SIDE M E E E F F N 35 34 33 32 31 P 35° B P S AA DEEP (5 PLACES) V X Y Z AB (2 PLACES) W H Q U T TERMINAL CODE 1 VUFS 2 NC 3 VUFB 4 VP1 5 NC 6 UP 7 VVFS 8 NC 9 VVFB 10 VP1 11 NC 12 VP 13 VWFS 14 NC 15 VWFB 16 VP1 17 NC 18 WP 19 NC 20 NC 21 UN 22 VN 23 WN 24 FO 25 CFO 26 CIN 27 VNC 28 VN1 29 30 31 32 33 34 35 NC NC P U V W N Description: DIP and mini-DIP IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 4th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: □ Compact Packages □ Single Power Supply □ Integrated HVICs □ Direct Connection to CPU □ Optimized for 15kHz Operation Applications: □ Washing Machines □ Refrigerators □ Air Conditioners □ Small Servo Motors □ Small Motor Control Ordering Information: PS21353-G is a 600V, 10 Ampere Mini-DIP Intelligent Power Module. Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N Inches 1.93 1.20 0.20 1.82 0.25 0.32 0.14 0.04 0.07 0.02 0.06 0.07 Min. 0.30 Millimeters 49.0 30.5 5.0 46.23 6.25 8.0 3.556 1.0 1.778 0.5 1.5 1.8 Min. 0.75 Dimensions P Q R S T U V W X Y Z AA AB Inches 0.69 0.02 0.41 0.05 0.05 0.10 0.30 0.16 Min. 1.20 1.61 1.65 0.08 Dia. 0.13 Dia. Millimeters 17.4 0.5 10.5 1.2 1.25 2.5 7.62 4.0 Min. 30.48 41.0 42.0 2.0 Dia. 3.3 Dia. 127 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21353-G Intellimod™ Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature* Storage Temperature Heatsink Temperature (See Tf Measure Point Illustration) Mounting Torque, M3 Mounting Screws Module Weight (Typical) Heatsink Flatness Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate Symbol Tj Tstg Tf — — — VCC(prot.) VISO PS21353-G -20 to 150 -40 to 125 -20 to 100 8.5 20 -50 to 100 400 1500 Units °C °C °C in-lb Grams µm Volts Volts *The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@Tf ≤ 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage Collector Current, ± (TC = 25°C) Peak Collector Current, ± (TC = 25°C, Instantaneous Value (Pulse)) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C, per 1 Chip) VCES IC ICP VCC VCC(surge) PC 600 10 20 450 500 25 Volts Amperes Amperes Volts Volts Watts Control Sector Supply Voltage (Applied between VP1-VNC, VN1-VNC) Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) Fault Output Supply Voltage (Applied between FO-VNC) Fault Output Current (Sink Current at FO Terminal) Current Sensing Input Voltage (Applied between CIN-VNC) VD VDB VCIN VFO IFO VSC 20 20 -0.5 ~ 5.5 -0.5 ~ VD+0.5 15 -0.5 ~ VD+0.5 Volts Volts Volts Volts mA Volts 128 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21353-G Intellimod™ Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current ICES VEC VCE(sat) ton trr tC(on) toff tC(off) VCE = VCES, Tj = 25°C VCE = VCES, Tj = 125°C Diode Forward Voltage Collector-Emitter Saturation Voltage Tj = 25°C, -IC = 10A, VCIN = 5V IC = 10A, Tj = 25°C, VD = VDB = 15V, VCIN = 0V IC = 10A, Tj = 125°C , VD = VDB = 15V, VCIN = 0V Inductive Load Switching Times VCC = 300V, VD = 15V, IC = 10A, Tj = 125°C, Inductive Load (Upper-Lower Arm), VCIN = 5V(off), 0V(on) — — — — — 0.10 — — — — — — 2.10 1.80 1.90 0.60 0.10 0.20 1.10 0.35 1.0 10 2.85 2.45 2.60 1.10 — 0.60 2.20 1.25 mA mA Volts Volts Volts µS µS µS µS µS Tf Measure Point Al BOARD CONTROL TERMINALS 18 mm 16 mm GROOVE Tf MEASURE POINT (INSIDE THE Al BOARD) N FWDi CHIP W V POWER TERMINALS U P IGBT CHIP 129 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21353-G Intellimod™ Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Supply Voltage VD VDB Circuit Current ID Applied between VP1-VNC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = 15V, VCIN = 5V, VDB = 15V, Total of VP1-VNC, VN1-VNC VD = 15V, VCIN = 0V, VDB = 15V, Total of VP1-VNC, VN1-VNC VD = 15V, VCIN = 5V, VDB = 15V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = 15V, VCIN = 0V, VDB = 15V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS Fault Output Voltage VFOH VFOL VFO(sat) PWM Input Frequency Allowable Dead Time fPWM tDEAD VSC(ref) UVDBt UVDBr UVDt UVDr Fault Output Pulse Width** ON Threshold Voltage (H-side) OFF Threshold Voltage (H-side) ON Threshold Voltage (L-side) OFF Threshold Voltage (L-side) tFO Vth(on) Vth(off) Vth(on) Vth(off) Applied between UN, VN, WN-VNC VSC = 0V, FO Circuit: 10k Ω to 5V Pull-up VSC = 1V, FO Circuit: 10k Ω to 5V Pull-up VSC = 1V, IFO = 15mA Tj ≤ 125°C, Tf ≤ 100°C Relates to Corresponding Input Signal for Blocking Arm Shoot-through (Tf ≤ 100°C) Short Circuit Trip Level* Supply Circuit Under-voltage Tj = 25°C, VD = 15V* Trip Level, Tj ≤ 125°C Reset Level, Tj ≤ 125°C Trip Level, Tj ≤ 125°C Reset Level, Tj ≤ 125°C CFO = 22nF Applied between UP, VP, WP-VNC 0.45 10.0 10.5 10.3 10.8 1.0 0.8 2.5 0.8 2.5 0.5 — — — — 1.8 1.4 3.0 1.4 3.0 0.55 12.0 12.5 12.5 13.0 — 2.0 4.0 2.0 4.0 Volts Volts Volts Volts Volts mS Volts Volts Volts Volts 4.9 — 0.8 — 3 — 0.8 1.2 15 — — 1.2 1.8 — — Volts Volts Volts kHz µS — 0.50 1.00 mA — 0.50 1.00 mA — 4.95 9.70 mA — 4.25 8.50 mA 13.5 13.5 15.0 15.0 16.5 16.5 Volts Volts * Short Circuit protection operates only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 17A. **Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} . 130 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21353-G Intellimod™ Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Heatsink Symbol Rth(j-f)Q Rth(j-f)D Condition Each IGBT Each FWDi Min. — — Typ. — — Max. 5.0 6.5 Units °C/Watt °C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Symbol VCC VD VDB Control Supply dv/dt Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time dVD/dt, dVDB/dt VCIN(on) VCIN(off) fPWM tDEAD Applied between UP, VP, WP-VNC Applied between UN, VN, WN-VNC Tj ≤ 125°C, Tf ≤ 100°C For Each Input Signal — 3 15 — Condition Applied between P-N Terminals Applied between VP1-VNC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS -1 — 1 0 ~ 0.65 4.0 ~ 5.5 — — V/µs Volts Volts kHz µS Min. 0 13.5 13.5 Typ. 300 15.0 15.0 Value 400 16.5 16.5 Units Volts Volts Volts 131 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21353-G Intellimod™ Module Dual-In-Line Intelligent Power Module 10 Amperes/600 Volts Mini-DIP IPM Application Circuit (Shown Pins Up) +5V +15V C1 R1 D1 C2 VP1 UP +VCC HVIC + C2 VUFS VUFB P LEVEL SHIFT GATE DRIVE UV PROT. INPUT CONDITION AC LINE C7 C6 + R2 C5 C1 R1 R2 C5 CONTROLLER U + C2 VVFS VVFB LEVEL SHIFT C2 VP1 VP +VCC HVIC GATE DRIVE UV PROT. INPUT CONDITION D1 V MOTOR C1 R1 R2 C5 R2 x 3 D1 + C2 VWFS VWFB LEVEL SHIFT C2 VP1 WP +VCC HVIC GATE DRIVE UV PROT. INPUT CONDITION W R3 NC UN VN WN FO OVER CURRENT PROTECTION INPUT SIGNAL CONDITIONING GATE DRIVE CFO C5 x 3 C4 CIN VNC C3 + C2 VN1 FAULT LOGIC UV PROT. +VCC LVIC RSHUNT N This symbol indicates connection to ground plane. CSF RSF Component Selection: Dsgn. D1 C1 C2 C3 C4 C5 C6 C7 CSF RSF RSHUNT R1 R2 R3 Notes: 1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. This signal should be pulled high with 5.1k ohm resistor (R3). 4) C4 sets the fault output duration and lock-out time. C4 ≈ 12.2E-6 x tFO, 22nF gives ~1.8ms 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the OC function. 7) RSF, CSF set over current protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. Typ. Value 1A, 600V 1-100uF, 50V 0.22-2.0uF, 50V 10-100uF, 50V 22nF, 50V 100-1000pF, 50V 200-2000uF, 450V 0.1-0.22uF, 450V 1000pF, 50V 1.8k ohm 5-100mohm 1-100 ohm 4.7k ohm 5.1k ohm Description Boot strap supply diode – Ultra fast recovery Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5) Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8) Control power supply filter – Electrolytic, long life, low Impedance, 105°C Fault lock-out timing capacitor – Multilayer ceramic (Note 4) Input signal noise filter – Multilayer ceramic (Note 1) Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9) Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7) Short circuit detection filter resistor (Note 6, Note 7) Current sensing resistor – Non-inductive, temperature stable, tight tolerance (Note 10) Boot strap supply inrush limiting resistor (Note 5) Control input pull-up resistor (Note 1, Note 2) Fault output signal pull-up resistor (Note 3) 132