1SP0335V2M1-45

1SP0335x2xx-45 1SP0335x2xx-45 Preliminary Data Sheet Compact, high-performance, plug-and-play single-channel IGBT driver based on SCALE-2 technology for individual and parallel-connected modules in 2-level, 3-level and multilevel converter topologies Abstract The SCALE-2 plug-and-play driver 1SP0335x2xx-45 is a compact single-channel intelligent gate driver designed for 4500V 130x140mm and 190x140mm IGBT modules. The master driver 1SP0335x2Mx-45 features a fiberoptic interface. It can be used as stand-alone driver or in conjunction with up to three 1SP0335D2Sx-45 slaves to drive up to four parallel-connected IGBT modules. The DC/DC power supply must be purchased as a separate unit (one per master driver). The turn-on and turn-off gate resistors as well as the auxiliary gate capacitor are not assembled in order to provide maximum flexibility. They must be assembled by the user before start of operation. Please refer to the paragraph on “Gate Resistor Assembly” for the recommended values. For drivers adapted to other types of high-power and high-voltage IGBT modules, refer to: www.IGBT-Driver.com/go/plug-and-play Features Applications [ Plug-and-play solution [ Allows parallel connection of IGBT modules [ For 2-level, 3-level and multilevel topologies [ Fiber-optic links (master) [ Built-in interface to 1SP0335D2Sx (slave) [ Duty cycle 0...100% [ Dynamic Advanced Active Clamping DA C [ Dynamic IGBT short-circuit protection [ Monitoring of supply voltage [ Monitoring of gate voltage [ Extremely reliable; long service life [ Shortens application development time [ Suitable for 4500V 130x140mm 2 [ Traction [ Railroad power supplies [ Light rail vehicles [ HVDC [ Flexible AC transmission systems (FACTS) [ Medium-voltage converters [ Industrial drives [ Wind-power converters [ Medical applications [ Research [ And many others and 190x140mm IGBT modules www.IGBT-Driver.com Page 1 1SP0335x2xx-45 Preliminary Data Sheet Safety Notice! The data contained in this data sheet is intended exclusively for technically trained staff. Handling all highvoltage equipment involves risk to life. Strict compliance with the respective safety regulations is mandatory! Any handling of electronic devices is subject to the general specifications for protecting electrostatic-sensitive devices according to international standard IEC 60747-1, Chapter IX or European standard EN 100015 (i.e. the workplace, tools, etc. must comply with these standards). Otherwise, this product may be damaged. Important Product Documentation This data sheet contains only product-specific data. For a detailed description, must-read application notes and common data that apply to the whole series, please refer to the “Description & Application Manual for 1SP0335 SCALE-2 IGBT Drivers” on www.IGBT-Driver.com/go/1SP0335. The gate resistors as well as the auxiliary gate capacitor on this gate driver are not assembled in order to provide maximum flexibility. For the values required for specific IGBT modules, refer to the paragraph on “Gate Resistor Assembly”. Use of gate resistors and gate auxiliary capacitors other than those specified may result in failure. Mechanical Dimensions Dimensions: See the relevant “Description and Application Manual” Mounting principle: Connected to IGBT module with screws Fiber-Optic Interfaces (1SP0335x2Mx) Interface Remarks Part type # Drive signal input Drive signal input Status output Status output 1SP0335V, fiber-optic receiver (Notes 1, 2) 1SP0335S, fiber-optic receiver (Notes 1, 2) 1SP0335V, fiber-optic transmitter (Notes 1, 3) 1SP0335S, fiber-optic transmitter (Notes 1, 3) HFBR-2522Z HFBR-2412Z HFBR-1522Z HFBR-1412Z Interface Remarks Part type # Power supply connector X1 Bus connectors X2 and X3 On-board connector (Note 4) On-board connectors (Note 5) Electrical Connectors www.IGBT-Driver.com 214012 214013 Page 2 1SP0335x2xx-45 Preliminary Data Sheet Absolute Maximum Ratings Parameter Remarks Supply voltage VDC Average supply current IDC Average supply current IDC Gate output power VDC to COM 1SP0335x2Mx only (Note 6) 1SP0335x2Mx with three 1SP0335D2Sx (Note 6) 1SP0335x2Mx, Ta < 70°C (Note 7) 1SP0335x2Mx, Ta = 85°C (Note 7) 1SP0335D2Sx, Ta < 70°C (Note 8) 1SP0335D2Sx, Ta = 85°C (Note 8) 1SP0335x2Mx, Ta < 70°C (Note 28) 1SP0335x2Mx, Ta = 85°C (Note 28) 1SP0335D2Sx, Ta < 70°C (Note 28) 1SP0335D2Sx, Ta = 85°C (Note 28) Note 9 Switching operation (Note 10) Off state (Note 11) Collector-emitter voltage Between parallel connected drivers (Note 12) Between parallel connected drivers (Note 13) X2 and X3, total RMS value (Note 14) X2 and X3, total peak value (Note 14) Gate output power Switching frequency F Switching frequency F Gate peak current Iout DC-link voltage Operating voltage Max. emitter-emitter voltage |dV/dt| Max. interface current Min Operating temperature Storage temperature 0 Max Unit -40 -40 30 V 215 mA 740 mA 3.5 W 2.5 W 3.3 W 2.3 W n.d. kHz n.d. kHz n.d. kHz n.d. kHz +35 A 3000 V 3550 V 4500 Vpeak 200 Vpeak 50 kV/μs 4 Arms 20 Apeak +85 °C +90 °C -35 Recommended Operating Conditions Power Supply Remarks Min Typ Max Unit Supply voltage VDC To COM 23.5 25 26.5 V www.IGBT-Driver.com Page 3 1SP0335x2xx-45 Preliminary Data Sheet Electrical Characteristics All data refer to +25°C and VDC = 25V unless otherwise specified Power Supply Remarks Supply current IDC Without load, only 1SP0335x2Mx Without load, per additional 1SP0335D2Sx Power Supply Monitoring Remarks Min Typ Max Unit Supply threshold Viso-Vee 12.1 11.5 0.35 5 4.7 0.15 12.6 12.0 13.1 12.5 5.15 4.85 5.3 5 Monitoring hysteresis Clear fault Set fault (Note 15) Set/clear fault Clear fault Set fault (Note 15) Set/clear fault V V V V V V Bus to 1SP0335D2Sx Remarks Min Typ Max Monitoring hysteresis Supply threshold Vee-VCOM Supply voltage Turn-off command Turn-on command To COM To COM Gate Monitoring Remarks Turn-on threshold VGE,on,min Turn-off threshold VGE,off,max Filter delay Gmean to E, set fault (Note 16) Gmean to E, set fault (Note 16) Turn-on (Note 16) Turn-off (Note 16) Short-circuit Protection Remarks Static Vce-monitoring threshold Response time Delay to IGBT turn-off Between auxiliary terminals (Note 17) DC-link voltage = 3000V (Note 18) DC-link voltage = 2000V (Note 18) DC-link voltage = 1500V (Note 18) DC-link voltage = 1000V (Note 18) After the response time (Note 19) Timing Characteristics Remarks Turn-on delay td(on) Turn-off delay td(off) Note 20 Note 20 Timing Characteristics Remarks Output rise time tr(out) Output fall time tf(out) G to E (Note 21) G to E (Note 21) www.IGBT-Driver.com Min Typ Max 45 20 mA mA VDC 0 15 Min Typ Typ Max Typ Max Typ 9 30 Unit V μs μs μs μs μs Max 190 185 Min Unit V V μs μs 170 5.8 5.8 6.0 7.7 0.3 Min Unit V V V 12.9 -7.6 28 42 Min Unit Unit ns ns Max Unit ns ns Page 4 1SP0335x2xx-45 Preliminary Data Sheet Timing Characteristics Remarks Transmission delay of fault state Delay to clear fault state Note 22 After IGBT short circuit (Note 23) After gate-monitoring fault (Notes 23, 27) Acknowledge delay time Acknowledge pulse width Note 24 On host side 400 250 700 1050 ns ns Gate Output Remarks Min Typ Max Unit Turn-on gate resistor Rg(on) Turn-off gate resistor Rg(off) Auxiliary gate capacitor Cge Gate voltage at turn-on Gate-voltage at turn-off Note Note Note Note Note 25 25 25 26 26 Min Typ Max 90 9 1 Unit ns μs μs not assembled not assembled not assembled 15 -10 Ω Ω nF V V Footnotes to the Key Data 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) The transceivers required on the host controller side are not supplied with the gate driver. It is recommended to use the same types as used in the gate driver. For product information refer to www.IGBT-Driver.com/go/fiberoptics The recommended transmitter current at the host controller is 20mA. A higher current may increase jitter or delay at turn-off. The typical transmitter current at the gate driver is 18mA. In case of supply undervoltage, the minimum transmitter current at the gate driver is 12mA: this is suitable for adequate plastic optical fibers with a length of more than 10 meters. This refers to the manufacturer ordering number, see www.igbt-driver.com/go/ext_erni. The customer-side connector as well as cables with different lengths can be supplied by CONCEPT. Refer to the “Description & Application Manual for 1SP0335 SCALE-2 IGBT Drivers” for more information. This refers to the manufacturer ordering number, see www.igbt-driver.com/go/ext_erni. These connectors are to be used to connect 1SP0335x2Mx (master) or 1SP0335D2Sx (slave) to 1SP0335D2Sx (slave) if parallel connection of IGBT modules is required. Cables with different lengths can be supplied by CONCEPT. Refer to the “Description & Application Manual for 1SP0335 SCALE-2 IGBT Drivers” for more information. If the specified value is exceeded, this indicates a driver overload. It should be noted that the driver is not protected against overload. The given power can only be fully exploited without slaves 1SP0335D2Sx (no parallel connection of IGBT modules). If the specified value is exceeded, this indicates a driver overload. It should be noted that the driver is not protected against overload. From 70°C to 85°C, the maximum permissible output power can be linearly interpolated from the given data. The given power can be fully exploited with slaves 1SP0335D2Sx (parallel connection of IGBT modules). If the specified value is exceeded, this indicates a driver overload. It should be noted that the driver is not protected against overload. From 70°C to 85°C, the maximum permissible output power can be linearly interpolated from the given data. The gate current is limited by the gate resistors located on the driver. This limit is due to active clamping under switching conditions. Refer to the “Description & Application Manual for 1SP0335 SCALE-2 IGBT Drivers”. Due to the Dynamic Active Advanced Clamping Function (DA2C) implemented on the driver, the DClink voltage can be increased in the off-state condition (e.g. after emergency shut-down). This value is only valid when the IGBTs are in the off state (not switching). The time during which the voltage can be applied should be limited to short periods (< 60 seconds). Refer to the “Description & Application Manual for 1SP0335 SCALE-2 IGBT Drivers”. www.IGBT-Driver.com Page 5 1SP0335x2xx-45 Preliminary Data Sheet 12) 13) 14) 15) 16) 17) 18) 19) 20) 21) 22) 23) 24) 25) 26) 27) 28) The maximum dynamic voltage between auxiliary emitters of parallel-connected drivers due to asymmetrical operation at turn-on and turn-off must be limited to the given value. Maximum allowed rate of change of auxiliary emitter voltage of parallel connected drivers. This specification guarantees that the drive information will be transferred reliably even with high rate of change of auxiliary emitter voltages (asymmetrical operation). Dynamic voltages between auxiliary emitters of parallel connected drivers at turn-on and turn-off lead to equalizing currents over the X2 or X3 bus. The peak and RMS values of the resulting current must be limited to the given value. Undervoltage monitoring of the secondary-side supply voltage (Viso to Vee and Vee to COM which correspond with the approximate turn-on and turn-off gate-emitter voltages). If the corresponding voltage drops below this limit on 1SP0335x2Mx (masters), all paralleled IGBTs (master and slaves) are switched off and a fault is transmitted to the status output. If the corresponding voltage drops below this limit on 1SP0335D2Sx (slaves), the corresponding IGBT is switched off. If the IGBT was turned on, a fault will be generated by the gate-monitoring function on the master which will turn off all paralleled IGBT after the corresponding delay. The mean value VGE,mean of all gate voltages (master and all slaves) is filtered and compared to the given values at turn-on and turn-off. If the specified values are exceeded (VGE,meanVGE,off,max at turn-off) after the given filter delay, the driver turns off all parallelconnected IGBTs and a fault is transmitted to the status output. A dynamic Vce protection is implemented on the driver. The maximum allowed Vce voltage at turn-on is dynamically adjusted in order to better fit to the IGBT characteristics at turn-on. At the end of the turn-on process the given static value applies. The resulting pulse width of the direct output of the gate drive unit for short-circuit type I (excluding the delay of the gate resistors) is the sum of the response time plus the delay to IGBT turn-off. The turn-off event of the IGBT is delayed by the specified time after the response time. Including the delay of the external fiber-optic links (cable length: 1m). Measured from the transition of the turn-on or turn-off command at the optical transmitter on the host controller side to the direct output of the gate drive unit (excluding the delay of the gate resistors). Output rise and fall times are measured between 10% and 90% of the nominal output swing. The values are given for the driver side of the gate resistors with 2Ω/1uF load. The time constant of the output load in conjunction with the present gate resistors leads to an additional delay at their load side. Delay of external fiber-optic links. Measured from the driver secondary side (ASIC output) to the optical receiver on the host controller. Measured on the host side. The fault status on the secondary side is automatically reset after the specified time. Including the delay of the external fiber-optic links. Measured from the transition of the turn-on or turn-off command at the optical transmitter on the host controller side to the transition of the acknowledge signal at the optical receiver on the host controller side. The gate resistors and the auxiliary gate capacitor are not assembled on this IGBT gate driver. They must be assembled by the user according to the paragraph on “Gate Resistor Assembly”. The driver supply voltage VDC is split into two distinct voltages on the driver. The first one is the turnon voltage which is regulated at about 15V. The difference between VDC and the turn-on voltage is the turn-off voltage which is not regulated and mainly dependent on the driver input voltage VDC. The fault status is set as long as the gate monitoring fault is present. The given value applies if the driver goes from the “off state” to the “on state” and the gate-emitter voltage of one or more parallel connected drivers does not turn on. If the driver goes from the “on state” to the “off state” and the gate-emitter voltage of one or more parallel connected drivers does not turn off, the fault status is applied as long as the gate monitoring fault is present. The maximum switching frequency is not defined, as it depends on the IGBT module used. Please consult the corresponding driver data sheet for more information. www.IGBT-Driver.com Page 6 1SP0335x2xx-45 Preliminary Data Sheet Gate Resistor and Auxiliary Gate Capacitor Assembly The turn-on and turn-off gate resistors as well as the auxiliary gate capacitor of 1SP0335x2xx drivers are adapted to their respective IGBT modules. Recommended gate resistors (R168, R169, R178 and R179): PR02 / 2W / 5% from Vishay. Recommended auxiliary gate capacitor (C105): 1206 / X7R / 25V / 5% The following versions exist: 4500V IGBT Type CM600HG-90H R178/ R179 R168/ R169 30Ω 30Ω 4.3Ω 5.6Ω 5SNA0650J450300 5SNA0800J450300 4.3Ω 5.6Ω 20Ω 24Ω CM900HG-90H 3Ω 3.9Ω 5SNA1200G450300 MBN1200H45E2-H 8.2Ω 9.1Ω FZ1200R45KL3_B5 1.3Ω 12Ω 5.6Ω 24Ω CM1200HG-90R For the component position, refer to Figs. 1 and 2. www.IGBT-Driver.com Resulting Rg,on Resulting Rg,off C105 15Ω 2.15Ω 2.15Ω 10Ω 1.5Ω 4.1Ω 0.65Ω 2.8Ω 15Ω 2.8Ω 2.8Ω 12Ω 1.95Ω 4.55Ω 6Ω 12Ω not assembled 150nF 150nF not assembled 220nF not assembled not assembled not assembled Page 7 1SP0335 5x2xx-45 Prelimina ary Data Sheet Assembly Drawing Fig. 1: Asseembly drawin ng of 1SP033 35x2Mx with highlighted gate g resistors rs Fig. 2: Asseembly drawin ng of 1SP033 35D2Sx with highlighted gate g resistors rs Note that th he wires of the gate resisstors should not project more m than 1.6mm after ssoldering (ex xcess length at bottom side e). Furthermo ore, a minim mum distancee of 1mm must be mainttained betweeen the gate e resistor bod dy and the PCB B. Legal D Disclaime er This data ssheet specifie es devices but b cannot p promise to deliver any sp pecific charaacteristics. No N warranty or guarantee iss given – either expressly y or implicitlyy – regarding g delivery, pe erformance oor suitability.. CT-Conceptt Technologie AG reserv ves the righ ht to make modification ns to its tecchnical data a and produ uct specification ns at any tim me without prior notice. The genera al terms and d conditions of delivery of o CT-Conce ept Technologie e AG apply. www.IGBT-Driver.com Pag ge 8 1SP0335x2xx-45 Preliminary Data Sheet Ordering Information The general terms and conditions of delivery of CT-Concept Technologie AG apply. Interface Master, Fiber-Optic Interface Master, Fiber-Optic Interface Slave, Electrical Interface 1) 2) 1) 2) CONCEPT Driver Type # Related IGBT 1SP0335V2M1-45 1SP0335S2M1-45 1SP0335D2S1-45 4500V IGBT modules 4500V IGBT modules 4500V IGBT modules Fiber-optic interface with versatile link (HFBR-2522Z and HFBR-1522Z) Fiber-optic interface with ST (HFBR-2412Z and HFBR-1412Z) See “Description & Application Manual for 1SP0335 SCALE-2 IGBT Drivers” Product home page: www.IGBT-Driver.com/go/1SP0335 Refer to www.IGBT-Driver.com/go/nomenclature for information on driver nomenclature Information about Other Products For other drivers, evaluation systems, product documentation and application support Please click onto: www.IGBT-Driver.com Manufacturer CT-Concept Technologie AG A Power Integrations Company Johann-Renfer-Strasse 15 2504 Biel-Bienne Switzerland Phone Fax +41 - 32 - 344 47 47 +41 - 32 - 344 47 40 E-mail Internet Info@IGBT-Driver.com www.IGBT-Driver.com © 2010…2013 CT-Concept Technologie AG - Switzerland. We reserve the right to make any technical modifications without prior notice. www.IGBT-Driver.com All rights reserved. Version 2.0 from 2013-03-27 Page 9