PFS7529H

PFS7529H

  • 厂商:

    POWERINT(帕沃英蒂格盛)

  • 封装:

    SIP16_13Pin

  • 描述:

    10.2V~15V

  • 数据手册
  • 价格&库存
PFS7529H 数据手册
PFS7523-7529/7533-7539 HiperPFS-3 Family PFC Controller with Integrated High-Voltage MOSFET and Qspeed Diode Optimized for High PF and Efficiency Across Load Range Key Benefits D • High efficiency and power factor across load range • >95% efficiency from 10% load to full load • 0.92 easily achievable at 20% load • EN61000-3-2 Class C and D compliant • Highly integrated for smallest boost PFC form factor • Integrated controller, MOSFET and ultra-low reverse recovery loss diode (Qspeed) + • • • • Applications • • • • • PC Printer LCD TV Video game consoles 80 Plus™ Platinum designs • • • • VCC CONTROL DC OUT PGT HiperPFS-3 S V G REF PI-7224-061615 Figure 1. Typical Application Schematic. Output Power Table Universal Input Devices Product Maximum Continuous Output Power Rating at 90 VAC (Full Power Mode) Peak Output Power (Full Power Mode) PFS7523L/H 110 W 120 W PFS7524L/H 130 W 150 W PFS7525L/H 185 W 205 W PFS7526H 230 W 260 W PFS7527H 290 W 320 W PFS7528H 350 W 385 W 405 W 450 W PFS7529H High-Line Only Input Devices Product Maximum Continuous Peak Output Power Output Power Rating at (Full Power Mode) 180 VAC (Full Power Mode) PFS7533H 255 W PFS7534H 315 W 350 W PFS7535H 435 W 480 W PFS7536H 550 W 610 W 280 W PFS7537H 675 W 750 W PFS7538H 810 W 900 W PFS7539H 900 W 1000 W Table 1. eSIP-16D (H Package) FB C AC IN High-power adaptors High-power LED lighting Industrial and appliance Generic PFC converters VCC PG • Packaging optimized for high volume production • Eliminates insulating pad/heat-spreader • Enhanced features • Programmable Power Good (PG) signal • User selectable power limit: Enables different HiperPFS-3 family members to be tested in the same design for optimum device selection • Integrated non-linear amplifier for fast output OV and UV protection and transient response • Digital line peak detection that provides robust performance even with distorted input voltage from UPS or generators • Digital power factor enhancer compensates for EMI filter and bridge distortion, providing high-line PF >0.92 @ 20% load Frequency adjusted over line voltage and each line cycle • Spread-spectrum across >60 kHz window simplifies EMI filtering requirements • Lower boost inductance Provides up to 450 W peak output power for universal applications, 1 kW for high-line only applications Protection features include: UVLO, UV, OV, OTP, brown-in/out, cycle-by-cycle current limit and power limiting for overload protection Halogen free and RoHS compliant K Output Power Table (See Table 2 on page 11 for Maximum Continuous Output Power Ratings.) eSIP-16G (L Package) Figure 2. Package Options. www.power.com June 2015 This Product is Covered by Patents and/or Pending Patent Applications. PFS7523-7529/7533-7539 Description The HiperPFS -3 devices incorporate a continuous conduction mode (CCM) boost PFC controller, gate driver, ultra-low reverse recovery (Qspeed™) diode and high-voltage power MOSFET in a single, low-profile (GROUND pin connected) power package. HiperPFS-3 devices eliminate the PFC converter’s need for external current sense resistors and the associated power loss, and use an innovative control technique that adjusts the switching frequency over output load, input line voltage, and even input line cycle. ™ This control technique maximizes efficiency over the entire load range of the converter, particularly at light loads. Additionally, it significantly minimizes the EMI filtering requirements due to its wide bandwidth spread spectrum effect. The HiperPFS-3 uses advanced digital techniques for line monitoring functions, line feed-forward scaling, and power factor enhancement, while using analog techniques for the core controller in order to maintain extremely low no-load power consumption. The HiperPFS-3 also features an integrated non-linear error amplifier for enhanced load transient response, a user programmable Power Good (PG) signal as well as user selectable power limit functionality. HiperPFS-3 includes Power Integrations’ standard set of comprehensive protection features, such as integrated UV, OV, brown-in/out, and hysteretic thermal shutdown. HiperPFS-3 also provides cycle-by-cycle current limit and Safe Operating Area (SOA) protection of the power MOSFET, power limiting of the output for overload protection, and pin-to-pin short-circuit protection. HiperPFS-3’s innovative variable frequency continuous conduction mode operation (VF-CCM) minimizes switching losses by maintaining a low average switching frequency, while modulating the switching frequency in order to suppress EMI, the traditional challenge with continuous conduction mode solutions. Systems using HiperPFS-3 typically reduce the total X and Y capacitance requirements of the converter, the inductance of both the boost choke and EMI noise suppression chokes, thereby reducing overall system size and cost. Additionally, HiperPFS-3 devices dramatically reduce component count and board footprint while simplifying system design and enhancing reliability, when compared with designs that use discrete MOSFETs and controllers. The innovative variable frequency, continuous conduction mode controller enables the HiperPFS-3 to realize all of the benefits of continuous conduction mode operation while leveraging low-cost, small, simple EMI filters. Many regions mandate high power factor for many electronic products with high power requirements. These rules are combined with numerous application-specific standards that require high power supply efficiency across the entire load range, from full load to as low as 10% load. High efficiency at light load is a challenge for traditional PFC solutions in which fixed MOSFET switching frequencies cause fixed switching losses on each cycle, even at light loads. In addition to featuring relatively flat efficiency across the load range, HiperPFS-3 also enables high power factor of >0.92 at 20% load. HiperPFS-3 simplifies compliance with new and emerging energy-efficiency standards over a broad market space in applications such as PCs, LCD TVs, notebooks, appliances, pumps, motors, fans, printers and LED lighting. HiperPFS-3’s advanced power packaging technology and high efficiency simplify the complexity of mounting the IC and thermal management, while providing very high power capabilities in a single compact package; these devices are suitable for PFC applications from 75 W to 900 W. Product Highlights Protected Power Factor Correction Solution • Incorporates high-voltage power MOSFET, ultra-low reverse recovery loss Qspeed diode, controller and gate driver. • EN61000-3-2 Class C and Class D compliance. • Integrated protection features reduce external component count. • Accurate built-in brown-in/out protection. • Accurate built-in undervoltage (UV) protection. • Accurate built-in overvoltage (OV) protection. • Hysteretic thermal shutdown (OTP). • Internal power limiting function for overload protection. • Cycle-by-cycle power switch current limit. • Internal non-linear error amplifier for enhanced load transient response. • No external current sense resistor required. • Provides ‘lossless’ internal sensing via sense-FET. • Reduces component count and system losses. • Minimizes high current gate drive loop area. • Minimizes output overshoot and stresses during start-up • Integrated power limit. • Improved dynamic response. • Digitally controlled input line feed-forward gain adjustment for flattened loop gain across entire input voltage range. • Eliminates up to 40 discrete components for higher reliability and lower cost. Solution for High Efficiency, Low EMI and High PF • Continuous conduction mode PFC uses novel constant amp-second [on-time] volt-second [off-time] control engine. • High efficiency across load. • High power factor across load. • Low cost EMI filter. • Frequency sliding technique for light load efficiency improvements. • >95% efficiency from 10% load to full load achievable at nominal input voltages. • Variable switching frequency to simplify EMI filter design. • Varies over line input voltage to maximize efficiency and minimize EMI filter requirements. • Varies with input line cycle voltage by >60 kHz to maximize spread spectrum effect. Advanced Package for High Power Applications • Up to 450 W [universal], 1 kW [high-line only] peak output power capability in a highly compact package. • Simple adhesive or clip mounting to heat sink. • No insulation pad required and can be directly connected to heat sink. • Staggered pin arrangement for simple routing of board traces and high-voltage creepage requirements. • Single package solution for PFC converter reduces assembly costs and layout size. 2 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 Pin Functional Description BIAS POWER (VCC) Pin: This is a 10.2-15 VDC [operating, 12 V typical] bias supply used to power the IC. The bias voltage must be externally clamped to prevent the BIAS POWER pin from exceeding 15 VDC to ensure long-term reliability. REFERENCE (REF) Pin: This pin is connected to an external bypass capacitor and is used to program the IC for either FULL or EFFICIENCY power mode. The external capacitor is connected between the REFERENCE and SIGNAL GROUND [G] pins. Note: the return trace to G must not be shared with other return traces with a potential for large return currents during surge events. The REFERENCE pin has two valid capacitor values to select ‘Full’ (1.0 µF ±20%) and ‘Efficiency’ (0.1 µF ±20%) power modes. After start-up, the output voltage threshold at which the PG signal becomes high-impedance depends on the threshold programmed by the POWER GOOD THRESHOLD pin resistor. When not in use, the POWER GOOD pin is left unconnected. POWER GOOD THRESHOLD (PGT) Pin: This pin is used to program the output voltage threshold at which the PG signal becomes high-impedance representing the PFC stage falling out of regulation. The low threshold for the PG signal is programmed with a resistor between the POWER GOOD THRESHOLD and SIGNAL GROUND pins. Tying POWER GOOD THRESHOLD to the REFERENCE pin disables the power good function (i.e. POWER GOOD pin remains high impedance). SOURCE (S) Pins: These pins are the source connection of the power switch as well as the negative bulk capacitor terminal connection. SIGNAL GROUND (G) Pin: Discrete components used in the feedback circuit, including loop compensation, decoupling capacitors for the BIAS POWER (VCC), REFERENCE (REF) and VOLTAGE MONITOR (V) must be referenced to the SIGNAL GROUND (G) pin. The SIGNAL GROUND pin is also connected to the tab of the device. The SIGNAL GROUND pin should not be tied directly to the SOURCE pin external to the IC. H Package (eSIP-16D) (Front View) Pin 1 I.D. K NC D Exposed Pad (Backside) Internally Connected to GROUND (G) Pin G H Package (eSIP-16D) (Back View) 1 VCC REF G V C FB PG PGT S S 16 1413 1110 9 8 7 6 5 4 3 L Package (eSIP-16G) (Front View) Pin 1 I.D. V FB 9 11 Exposed Pad (Backside) Not Shown 14 NC 7 S 5 PGT 3 S C 16 REF 13 K 6 G 8 10 D 4 PG 1 VCC POWER GOOD (PG) Pin: Use of the PG function is optional. The POWER GOOD pin is an active low, open-drain connection which sinks current when the output voltage is in regulation. At start-up, once the FEEDBACK pin voltage has risen to ~95% of the internal reference voltage, the POWER GOOD pin is asserted low. G D NC FEEDBACK (FB) Pin: This pin is connected to the main voltage regulation feedback resistor divider network and is also used for fast over and undervoltage protection. This pin also detects the presence of the feedback voltage divider network at start-up and during operation. The divider ratio should be the same as the VOLTAGE MONITOR pin for proper and optimized power limit and power factor. A large upper resistor between 8 MW and 16 MΩ ±1% is recommended. A small ceramic capacitor between FEEDBACK and SIGNAL GROUND, forming a nominal 80 µs time-constant with the bottom resistor, is required. Exposed Metal (Both H and L Packages) (On Package Edge) Internally Connected to G Pin K COMPENSATION (C) Pin: This pin is used for loop pole/zero compensation of the OTA error amplifier via the connection of a network of capacitors and a resistor between the COMPENSATION pin and SIGNAL GROUND pin. The COMPENSATION pin connects internally to the output of the OTA error amplifier and the input to the on-time and off-time controllers. 3 4 5 6 7 8 91011 1314 16 VCC This pin also features brown-in/out detection thresholds and incorporates a weak current source into the IC in order to act as a pull-down in the event of an open circuit condition. 1 S S PGT PG FB C V G REF VOLTAGE MONITOR (V) Pin: The VOLTAGE MONITOR pin is tied to the rectified high-voltage DC rail through a 100:1, 1% high-impedance resistor divider to minimize power dissipation and standby power consumption. The recommended resistance value is between 8 MΩ and 16 MΩ. Modifying this divider ratio affects peak power limit, brown-in/out thresholds and will degrade input current quality (reduce power factor and increase THD). A small ceramic capacitor forming an 80 µs nominal timeconstant is required from the VOLTAGE MONITOR pin to the SIGNAL GROUND pin to bypass any switching noise present on the rectified DC bus. PI-7225-061615 Figure 3. Pin Configuration. 3 www.power.com Rev. A 06/15 PFS7523-7529/7533-7539 DRAIN (D) BOOST DIODE CATHODE (K) BIAS POWER (VCC) VOLTAGE MONITOR (V) INPUT LINE INTERFACE VV 12 V GATE DRIVER REF SERIES/SHUNT REGULATOR + - PEAK DETECTOR ADC BROWN-IN/ OUT DETECT UVLO Integrated Qspeed Ultrafast Diode BO, BI HL/LL MON(PFE) IOCP VCC MOFF × (VFB - VV) ~(VO-VIN) LOW/HIGH LINE DETECT VBRST FBREF VPG(H) FBUV FBOFF FBOV Off-Time Controller CINT PF ENHANCER + REFERENCE (REF) IPGT REFERENCE AND BAND GAP PON VOFF is a function of the error-voltage (VE) and is used to reduce the average operating frequency as a function of output power Power MOSFET ISNS IOCP + VCC LEB OCP Latch + VOFF + VE Frequency Slide FBOV - HL/LL Non-Linear OTA VE + - FBREF FEEDBACK (FB) OTA - + - - Feedback OV + VOFF senseFET TIMER SUPERVISOR FEEDBACK Pin OV/UV/OFF POWER LIMIT SOA RAMP Feedback UV Buffer and De-Glitch Filter - FBUV + + HL/LL - VBRST Feedback OFF On-Time Controller CINT - FBOFF + PON × MON(PFE) × ISNS VFB MON(PFE) is the switch current sense scale factor which is a function of the peak input voltage + VPG(H) REF - START-UP, FMEA CHECKS SOURCE (S) SIGNAL GROUND (G) IPGT POWER GOOD THRESHOLD (PGT) POWER GOOD (PG) COMPENSATION (C) PI-7226-062215 Figure 4. Functional Block Diagram. DRAIN (D) Pin: This is the drain connection of the internal power switch. BOOST DIODE CATHODE (K) Pin: This is the cathode connection of the internal Qspeed Diode. Functional Description The HiperPFS-3 is a variable switching frequency boost PFC solution. More specifically, it employs a constant amp-second on-time and constant volt-second off-time control algorithm. This algorithm is used to regulate the output voltage and shape the input current to comply with regulatory harmonic current limits (high power factor). Integrating the switch current and controlling it to have a constant amp-sec product over the on-time of the switch allows the average input current to follow the input voltage. Integrating the difference between the output and input voltage maintains a constant voltsecond balance dictated by the electro-magnetic properties of the boost inductor and thus regulates the output voltage and power. More specifically, the control technique sets constant volt-seconds for the off-time (tOFF). The off-time is controlled such that: ^ V O - V IN h # t OFF = K 1 (1) Since the volt-seconds during the on-time must equal the volt-seconds during the off-time, to maintain flux equilibrium in the PFC choke, the on-time (tON) is controlled such that: V IN # t ON = K 1 (2) The controller also sets a constant value of charge during each on-cycle of the power MOSFET. The charge per cycle is varied gradually over many switching cycles in response to load changes so it can be regarded as substantially constant for a half line cycle. With this constant charge (or amp-second) control, the following relationship is therefore also true: I IN # t ON = K 2 Substituting tON from (2) into (3) gives: (3) K I IN = V IN # 2 (4) K1 The relationship of (4) demonstrates that by controlling a constant amp-second on-time and constant volt-second off-time, the input current IIN is proportional to the input voltage VIN, therefore providing the fundamental requirement of power factor correction. 4 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 This control produces a continuous mode power switch current waveform that varies both in frequency and peak current value across a line half-cycle to produce an input current proportional to the input voltage. Control Engine The controller features a low bandwidth, high gain OTA error-amplifier of which its non-inverting terminal is connected to an internal voltage reference of 3.85 V. The inverting terminal of the error-amplifier is available on the external FEEDBACK pin which connects to the output voltage divider network with a divider ratio of 1:100 to regulate the output voltage to 385 V nominally. The FEEDBACK pin connects directly to the divider network for fast transient load response. The internally sensed FET switch current is scaled by the input voltage peak detector current sense gain (MON) then integrated and compared with the error-amplifier signal (VE) to determine the cycle on-time. Internally the difference between the input and output voltage is derived and the resultant is scaled, integrated, and compared to a voltage reference (VOFF) to determine the cycle off-time. Careful selection of the internal scaling factors produces input current waveforms with very low distortion and high power factor. Line Feed-Forward Scaling Factor (MON) and PF Enhancer The VOLTAGE MONITOR (V) pin voltage is sampled and converted by a Δ-Σ ADC to a quantized digital value. A digital line cycle peak detector, with dynamic time constants and multi-cycle filtering, derives and smooths the peak of the input line voltage. This peak is used internally to scale the gain of the current sense signal through the MON variable. This contribution is required to reduce the dynamic range of the control feedback signal as well as flatten the loop gain over the operating input line range. The line-sense feed-forward gain adjustment is proportional to the square of the peak rectified AC line voltage and is adjusted as a function of the VOLTAGE MONITOR pin voltage. VE Latch RESET IS dt VOFF Latch SET (VOUT-VIN)dt Gate Drive (Q) Maximum ON-time Minimum OFF-time Timing Supervisor PI-5335-061615 At high-line and light load, the feed-forward MON variable is dynamically adjusted throughout the line cycle in order to compensate for the line current distortion through the EMI filter and full bridge network, thereby improving power factor. The line-sense feed-forward gain is also important in providing a switch power limit over the input line range. This characteristic is optimized to maintain a relatively constant internal error-voltage level at full load from an input line of 90 to 230 VAC. Beyond the specified peak power rating of the device, the internal power limit feature will regulate the output voltage below the set regulation threshold as a function of output overload to maintain a constant output power. Figure 6 illustrates the typical regulation characteristic as a function of load. Below the brown-in threshold (VBR+) the power limit is reduced when the device is operated in the ‘Full’ power mode as shown in Figure 7. As the input line voltage is reduced toward the brown-out threshold (VBR-) and if the load exceeds the power limit derating, the boost output voltage will drop out of regulation in accordance with Figure 6. The rated peak power shown in Table 1 is not derated for voltages below the brown-in threshold when the device is operated in the ‘Efficiency’ mode. Start-Up with Pin-to-Pin Short-Circuit Protection At start-up, the engine performs a sequence of operational checks and pin short/open evaluations, as illustrated in Figure 8, prior to the commencement of switching. When the input voltage peak is above brown-in, the engine enables switching. The OTA error amplifier provides a non-linear amplifier (NLA) mechanism to overcome the inherently slow feedback loop response when the sensed output voltage on the FEEDBACK pin is outside its regulation window. This allows the error amplifier function to limit the maximum overshoot and undershoot during load transient events. To reduce switch and output diode current stress at start-up, the HiperPFS-3 calculates off-time based upon output voltage (VOUT) during start-up, resulting in a relatively soft controlled start-up. Once the applied VCC is above the VCCUVLO+ threshold, and the output of the on-chip VREF regulator is above REFUV+, the value of the REFERENCE pin capacitor is detected and the full or efficiency power mode is latched. The pin open/short tests are performed, and if the FEEDBACK pin voltage is valid the over-temperature OTP is checked to be false. Once the preceding checks are satisfied the input voltage is monitored via the VOLTAGE MONITOR pin until it exceeds the VBR+ threshold [but the peak detector is not saturated]. It is at this point that switching is enabled. Timing Supervisor and Operating Frequency Range Since the controller is expected to operate with a variable switching frequency over the line frequency half-cycle, typically spanning a range of 22 – 123 kHz when operating in CCM, the controller also features a timing supervisor function which monitors and limits the maximum switch on-time and off-time as well as ensures a minimum cycle on-time. Figure 9(a) shows the typical half-line frequency profile of the device switching frequency as a function of input voltage at peak load conditions. Figure 9(b) shows for a given line condition of 115 VAC, the effect of EcoSmart™ on the switching frequency as a function of load. The switching frequency is not a function of boost choke inductance in CCM (continuous conduction mode) operation. Figure 5. Idealized Converter Waveforms. 5 www.power.com Rev. A 06/15 0.8 0.6 0.4 0.2 0.0 0.0 0.2 0.4 0.6 0.8 1.0 1.2 Normalized to Peak Output Power Rating Figure 6. Typical Normalized Output Voltage Characteristics as Function of Normalized Peak Load Rating. 1.2 PI-7544-061615 1.0 Normalized Minimum Power Limit 1.2 PI-7227-061615 Normalized to Set Output Voltage Regulation Threshold PFS7523-7529/7533-7539 1.0 0.8 0.6 0.4 0.2 0 PFS7523-29 PFS7533-39 Figure 7. 70 160 75 80 170 85 90 180 95 Input Voltage (VAC) 100 190 Normalized Minimum Power Limit as Function of Input Voltage. Start NO YES NO Apply Current to C Pin for 65 µs VCC > UVLO+ and REF > REFUV+? YES Reference Capacitor Valid? (C > 2.5 V) or Feedback < FBOFF NO Remove Current Source on C Pin, Short C to G YES Capacitor Reset: Short C to G for 230 µs YES NO Feedback > FBOFF YES Remove Short on C Pin OTP Fault NO NO Peak Valid and Peak > VBR+ YES Remove C to G Short, Start Switching PI-7249-061615 Figure 8. Start-Up Flow Chart. 6 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 EcoSmart The HiperPFS-3 includes an EcoSmart function wherein the internal error signal (VE) is used to detect the converter output power. Since the internal error-signal is related to the output power, this signal level is used to set the average switching frequency as a function of output power. switching in bursts in order to maintain regulation when leakage currents constitute the majority of the load. Higher output voltage ripple at light load is an artifact of efficient burst mode operation. Power Good Signal (PG) The HiperPFS-3 features a ‘power good’ (PG) circuit which comprises an internal comparator that turns ‘on’ an open-drain switch during start-up when the sensed output voltage on the FEEDBACK pin rises to ~95% (VPG+) of the set output voltage threshold. During start-up, prior to the output voltage reaching VPG+, the PG signal is in a high-impedance state (internal switch is in ‘off’ state). As shown in Figure 10, the off-time integrator control reference (VOFF) is controlled with respect to the internal error-voltage level (output power) to allow the converter to maintain output voltage regulation and relatively flat conversion efficiency from 20% to 100% of rated load, which is essential to meet many efficiency directives. The degree of frequency slide is also controlled as a function of input line voltage. The lower VOFF slope as a function of input voltage reduces the average frequency extremes for high input line operation. 135 VAC 230 VAC PI-7231-061615 130 120 110 100 90 80 70 60 50 40 30 20 10 0 Frequency (kHz) Frequency (kHz) Burst-Mode for No-Load Power Consumption Reduction Under no-load conditions the HiperPFS-3 engine is architected to enter a burst mode which gates the power switch on and off between fixed error voltage levels. This ensures low power consumption by 180 VAC 90 VAC 115 VAC Peak Load 45 0 90 135 180 130 120 110 100 90 80 70 60 50 40 30 20 10 0 VIN = 115 VAC 100% Peak Load d Expected Frequency Range at Peak Rated Load P k Load L d 75% Peak 50% Peak a Load 25% Peak Load 45 0 Line Conduction Angle (°) 90 135 180 Line Conduction Angle (°) Figure 9. (a) Frequency Variation over Line Half-Cycle as a Function of Input Voltage (b) Frequency Variation over Line Half-Cycle as a Function of Load. Note: Frequency Profiles Shown were Analytically Derived and Reflect CCM Operation Across the Entire Line Cycle. VA VB VOFF(MAX) VOFF VA VIN < 140 VAC VB VIN > 170 VAC 4.0 V (Full Power) VE 4 V 5.2 V 140 VAC VIN 170 VAC PI-7228-061615 Figure 10. EcoSmart Frequency Slide VOFF vs. VE and VOFF(MAX) vs. Input Voltage. 7 www.power.com PI-7232-0616154 The power good signal transitions from ‘on’ to ‘off’ state when the sensed output voltage on the FEEDBACK pin falls to a user selected threshold, programmed with a resistor on the POWER GOOD THRESHOLD (PGT) pin. The POWER GOOD THRESHOLD pin sources a fixed current IPGT. This current combined with the power good threshold resistor sets the threshold when the power good signal transitions from the ‘on’ state to the high-impedance ‘off’ state as the PFC output falls out of regulation. Rev. A 06/15 PFS7523-7529/7533-7539 The power good comparator has an internal 81 µs de-glitch filter (tPGD) to prevent noise events from falsely triggering the programmed VPG- threshold. In the event a load fault prevents the boost from achieving regulation (above ~95% of the set output voltage threshold) the PG function will remain in the high-impedance state and will not indicate when an output voltage has fallen below the user programmed VPG- threshold. The VPG- user programmed threshold is enabled once the VPG+ threshold has been reached. If the POWER GOOD THRESHOLD programming pin is tied to REFERENCE pin, the power good function is disabled and PG remains in the high-impedance (‘off’) state. This is the preferred configuration when PG is not in use. If the POWER GOOD THRESHOLD pin is shorted to the SIGNAL GROUND pin, the PG signal will transition to the ‘on’ state at VPG+ and remain low (‘on’) until the PFC output voltage has fallen below the VFB_UV threshold for greater than tFB_UV seconds. Similar to the disable condition described above, if the value of the PGT resistor is such that the VPG- threshold is greater than the VPG+ threshold, the PG signal will latch off and remain in the high-impedance off-state. The Power Good function is not valid under the following conditions: A. VCC or VREF are not in a valid range of operation. VCC below UVLO- or VREF below REFUV- the power good function is not valid with the POWER GOOD pin in a high-impedance state. B. Power Good will go to high-impedance state when a soft- shutdown is initiated by an over-temperature fault to provide early indication to secondary circuits of an OT fault. C. PGT is outside the valid programming range of between 225 V and 360 V. PGT voltages above this range, including PGT floating, will prevent PG from transitioning to active pull-down. PGT voltages below this range result in PG deassertion at the output undervoltage (VFB_UV) threshold. D. Once the start-up sequence check has passed and the converter goes into start-up, if PGT is opened, then the PG signal will remain latched in the high-impedance state until the controller is reset. Selectable Power Limit The capacitor on the REFERENCE pin allows user selection between ’full’ and ‘efficiency’ power limit for each device. The ‘efficiency’ power mode will permit user selection of a larger device for a given output power requirement for increased conversion efficiency. In ‘full’ power mode the REFERENCE pin capacitor is 1.0 µF ±20% and the ‘efficiency’ power limit mode is selected with a 0.1 µF ±20% capacitor. If the REFERENCE pin is accidentally shorted to ground, the IC will disable switching and remain disabled until all conditions for the start-up sequence are satisfied. If the REFERENCE pin is open-circuit, the absence of a bypass capacitor will prevent start-up. During operation, an open-circuit may result in enough REFERENCE pin noise to result in a VREF REFUV- shutdown. Protection Modes Brown-In Protection (VBR+) The VOLTAGE MONITOR pin features an input line under-voltage detection to limit the minimum start-up voltage. This detection threshold will inhibit the device from starting at input AC voltages below brown-in and above input peak voltages of 400 VPK. Brown-Out Protection (VBR-) The VOLTAGE MONITOR pin features a brown-out protection mode wherein the HiperPFS-3 will turn-off when the VOLTAGE MONITOR pin voltage is below the line undervoltage threshold (VBR-) for a period exceeding tBRWN_OUT (brown-out debounce period). In the event a single half-line cycle is missing (normal operating line frequency is 47 Hz to 63 Hz) the brown-out detection will not be initiated. Once brown-out has been triggered, the HiperPFS-3 soft-shutdown gradually reduces the internal error-voltage to zero volts over a period of 1 ms to ramp the power MOSFET on-time to zero. The onset of this soft-shutdown is aligned to the next line cycle zero crossing to minimize reactive component di/dt transients and allow time for the energy stored within the boost choke as well as the input EMI filter to dissipate. This helps minimize voltage transients after the bridge rectifier, which helps to prevent false restarts. The device will Set internally by VPG+ 100% VOUT (385 V) 95% VOUT (365 V) Output Voltage Rising 87.5% VOUT (337 V) Set externally by RPGT R PG = 0.875 # 3.85 = 3.37 V = 337 kX I PG 10 nA tPGD tPGD PG = High Impedance PG = On-State tPG Output Voltage Falling PG = High Impedance PI-7229-061615 Figure 11. Power Good Function Description. 8 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 After a brown-in event, until after the tSTARTUP timer has expired, the line voltage brown-out threshold is reduced to VBR-NTC and the brown-out timer is extended to tBRWN_OUT_NTC to allow for the detected drop in line voltage due to an in-rush limiting negative temperature coefficient (NTC) thermistor in series with the input line. If the tBRWN_OUT_NTC debounce timer is triggered by the sensed line voltage dropping below the VBR-NTC threshold but the line voltage recovers to above the VBR-NTC threshold before the tBRWN_OUT_NTC expires, then the tSTARTUP timer will be re-started. If the line does not recover above the VBR-NTC threshold before the tBRWN_OUT_NTC debounce timer expires a shutdown will occur. After the tSTARTUP timer has expired, if the VOLTAGE MONITOR pin voltage is qualified above VBR-NTC, the brown-out debounce timer will switch to normal period (tBRWN_OUT) and the brown-out threshold will switch to VBR-. If the VOLTAGE MONITOR pin voltage is not qualified above VBR- after the subsequent tBRWN_OUT timer has expired then a brown-out shutdown will occur. HiperPFS-3 incorporates input waveform discrimination to determine if the line signal peak-to-average ratio is more representative of a sinewave or a high duty cycle square wave. The brown-out threshold is reduced to VBR_SQ when a high duty cycle (UPS) square wave is detected. VCC Undervoltage Protection (UVLO) The BIAS POWER (VCC) pin has an undervoltage lock-out protection which inhibits the IC from starting unless the applied VCC voltage is above the VCCUVLO+ threshold. The IC initiates a start-up once the BIAS POWER pin voltage exceeds the VCCUVLO+ threshold. After start-up the IC will continue to operate until the BIAS POWER pin voltage has fallen below the VCCUVLO- level. The absolute maximum voltage of the BIAS POWER pin is 17.5 V which must be externally limited to prevent long term damage to the IC. Line Dependent Over Current Protection (OCP) limit The device includes a cycle-by-cycle over-current protection mechanism which protects the device in the event of a fault. The intent of OCP protection in this device is protection of the internal power MOSFET and is not specifically intended to protect the converter from output short-circuit or overload fault conditions. For universal line input parts, the OCP limit is set as a function of the input line voltage, one setting for low-line voltages and another setting for high-line voltages. This helps to bound power limit into short-circuits as well as helps to minimize the stress on the switch due to current overloads at higher input line conditions. Figure 12 illustrates the hysteretic adjustment of the OCP levels as a function of VOLTAGE MONITOR pin line-sensing. This equates to selecting the low-line OCP (the greater of the two settings) when the peak of the input line voltage drops below 140 VAC for 3 consecutive half-cycles and selecting the high-line OCP level (the lesser of the two settings) when the input line voltage rises above 170 VAC for 1 half-cycle, (except in follower mode, as described in the subsequent sections). The HiperPFS-3 utilizes a high input line OCP after detecting the VOLTAGE MONITOR pin above the high-line threshold, VHIGH+. The controller reverts back to low-line OCP (as well as low-line frequency slide) only after 3 consecutive half-line cycle peak values that are IOCP(LL) IOCP perform an auto-restart, including FMEA pin fault checks and other start-up qualifications prior to checking for the line voltage being above the brown-in voltage by virtue of the VOLTAGE MONITOR pin being above VBR+. IOCP(HL) ~140 VAC VIN ~170 VAC PI-7255-061615 Figure 12. Line Dependent OCP. below the low-line threshold VHIGH-. In the event of a line drop-out, the controller may revert from high-line to low-line parameters if the drop-out exceeds 37 ms (nominal). High-line only input parts use a single fixed OCP threshold. A follower-mode feature updates the controller to high-line status rapidly, as soon as the input voltage exceeds VHIGH+. This feature has particular benefit for high-line hard-start conditions after a long AC line drop-out where the peak detector may initially indicate a low input line condition. A leading edge blanking circuit inhibits the current limit comparator for a short time (tLEB) after the power MOSFET is turned on. This leading edge blanking time is set so that switch current spikes caused by drain capacitance and rectifier reverse recovery time will not cause premature termination of the MOSFET conduction period. Safe Operating Area (SOA) Mode Since the cycle-by-cycle OCP mechanism described above does not prevent the possibility of inductor current ‘stair-casing’, an SOA mode is also featured. Rapid build-up of the switch current can occur in the event of inductor saturation or when the input and output voltage differential is small combined with too little inductor reset time. The SOA mode is triggered whenever the switch current reaches current limit (IOCP) and the on-time is less than tSOA. The SOA mode forces an off-time equal to tOFF(SOA) and pulls the internal error-voltage (VE) down by 1/2 of its maximum value in order to ensure the switch remains within its SOA. Fast Output Voltage Overvoltage Protection (FBOV) The HiperPFS-3 features a voltage feedback threshold comparator on the FEEDBACK pin which detects an output voltage overvoltage condition to allow rapid response, independent of the COMPENSATION pin response, to prevent hazardous voltage conditions from occurring. The overvoltage protection is hysteretic – the voltage on the FEEDBACK pin must drop by 0.1 V (equating to an output voltage drop of 10 V) before switching is re-started. FEEDBACK to COMPENSATION Pin Short Detection Safeguard The PFC controller continuously monitors the FEEDBACK and COMPENSATION pins to ensure that there are no potential short conditions between the adjacent FEEDBACK and COMPENSATION pins, which could result in output overvoltage conditions if not detected. In the event a potential short is detected, a rapid short check is performed and a shutdown is executed in the event that a suspected short is validated. 9 www.power.com Rev. A 06/15 PFS7523-7529/7533-7539 Open FEEDBACK Pin Protection The FEEDBACK pin continuously sinks a static current of IFBPD [VCC > VCCUVLO+] to protect against a fault related to an open FEEDBACK pin or incomplete feedback divider network. The internal current sink introduces a small static offset to the output regulation which can be accounted for in selecting the output feedback regulation components (FEEDBACK pin divider). Hysteretic Thermal Shutdown The thermal shutdown circuitry senses the controller die temperature which is well coupled to the heat sink through the exposed, grounded pad. The threshold is set at 117 °C typical with a 36 °C hysteresis. When the controller die temperature rises above this threshold (OTP), the controller initiates a soft-shutdown and remains disabled until the controller die temperature falls by ~36 °C, at which point the device will re-initiate the start-up sequence. The maximum time delay for soft-shutdown to occur after an OTP event is detected is tOTP beyond the next zero-crossing. HiperPFS-3 Additional Features and Changes Note: HiperPFS-3 is not a pin for pin drop-in replacement of HiperPFS-2 due to functional changes and optimizations. • Improved operating supply voltage maximum: 15 V. • Reduced external component count. • Improved tolerance of key parameters over a wide temperature range. • NLA implemented via fixed current sources for quick transient response, replaces switched voltage gain in HiperPFS-2. • Off-time controller senses actual feedback voltage to calculate off-time to prevent inductor saturation. • VOLTAGE MONITOR pin uses voltage-mode sensing rather than • • • • • • • • • • • • Modified architecture improving noise immunity and operational accuracy. • • Feedback network voltage divider is decoupled from the loop compensation components. • High-line only family of parts added to HiperPFS-3 family. • Peak-detector supports deglitch methodology for NTC in-rush current limiting at start-up. • Digital Power Factor Enhancer algorithm improves high-line light load power factor. • • • • current-mode sensing of HiperPFS-2, allowing flexibility in selection of magnitude of resistor divider. Reduced minimum line feed-forward gain supports higher power delivery during line sag events. Line feed-forward gain implemented with true squaring function, versus piece-wise linear approximation. Line voltage functions performed in the digital domain: peak detection, feed-forward, brown-in/brown-out and PF-enhancement. Peak detector incorporates filtering to smooth out cycle-to-cycle variation. Optimized brown-in/brown-out thresholds with tighter tolerances. Most timers are derived from an internal high-speed clock providing accurate timing. eSIP-16 package pinout has been modified for optimal operation and internal grounding. No-load/light-load power consumption optimized by re-engineered burst-mode operation. Reduced control-engine power consumption: standby current reduced by ~4~5× HiperPFS-2 nominal. HiperPFS-3 REFERENCE pin replaces HiperPFS-2 REFERENCE pin; external bypass capacitor replaces external 1% resistor. VFB(REF) reduced to 3.85 V nominal from 6.0 V nominal in HiperPFS-2. Peak detector optimized across maximum operational conditions when operating with distorted waveforms and line drop-outs. Square-wave detector feature for improved UPS operation. Power good function is independent of engine during operation except for OTP events. FBOFF fault check is always enabled during operation. Maximum CCM peak switching frequency has been increased from ~100 kHz to 123 kHz. • OTA error amplifier replaces voltage error amplifier of HiperPFS-2. 10 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 Output Power Table eSIP Package Efficiency Power Mode CREF = 0.1 mF Product Maximum Continuous Output Power Rating at 90 VAC2 Peak Output Power Rating at 90 VAC4 Full Power Mode CREF = 1.0 mF Maximum Continuous Output Power Rating at 90 VAC2 Minimum3 Peak Output Power Rating at 90 VAC4 Minimum3 Maximum PFS7523L/H 65 W 90 W 100 W 85 W 110 W 120 W PFS7524L/H 80 W 110 W 125 W 100 W 130 W 150 W PFS7525L/H 110 W 150 W 170 W 140 W 185 W 205 W PFS7526H 140 W 190 W 215 W 180 W 230 W 260 W PFS7527H 175 W 235 W 265 W 220 W 290 W 320 W PFS7528H 210 W 285 W 320 W 270 W 350 W 385 W PFS7529H 245 W 335 W 375 W 300 W 405 W 450 W Efficiency Power Mode CREF = 0.1 mF Product Maximum Continuous Output Power Rating at 180 VAC2 Minimum3 Maximum PFS7533H 155 W 205 W PFS7534H 200 W PFS7535H 275 W PFS7536H 350 W PFS7537H PFS7538H PFS7539H Peak Output Power Rating at 180 VAC4 Maximum Full Power Mode CREF = 1.0 mF Maximum Continuous Output Power Rating at 180 VAC2 Peak Output Power Rating at 180 VAC4 Minimum3 Maximum 230 W 195 W 255 W 260 W 290 W 240 W 315 W 350 W 360 W 400 W 335 W 435 W 480 W 460 W 510 W 415 W 550 W 610 W 430 W 560 W 625 W 520 W 675 W 750 W 520 W 675 W 750 W 625 W 810 W 900 W 575 W 745 W 830 W 690 W 900 W 1000 W 280 W Table 2. Output Power Table. Notes: 1. See Key Application considerations. 2. Maximum practical continuous power at 90 VAC in an open-frame design with adequate heat sinking, measured at 50 °C ambient. 3. Recommended lower range of maximum continuous power for best light load efficiency; HiperPFS-3 will operate and perform below this level. 4. Internal output power limit. 11 www.power.com Rev. A 06/15 PFS7523-7529/7533-7539 Application Example limits the current to the diode in the optocoupler. IC U3 provides optocoupler isolation through connector J2 for a power-good output signal if required. A High Efficiency, 275 W, 385 VDC Universal Input PFC The circuit shown in Figure 13 is designed using a device from the HiperPFS- 3 family of integrated PFC controllers. This design is rated for a continuous output power of 275 W and provides a regulated output voltage of 385 VDC nominal, maintaining a high input power factor and overall efficiency from light load to full load. Capacitor C15 is used for reducing the loop length and area of the output circuit to reduce EMI and overshoot of voltage across the drain and source of the MOSFET inside U1 at each switching edge. The PFS7527H IC requires a regulated supply of 12 V for operation and must not exceed 15 V. Resistors R6, R7, R8, Zener diode VR1, and transistor Q2 form a series pass regulator that prevents the supply voltage to IC U1 from exceeding 15 V. Capacitors C8, and C9 filter the supply voltage and provide bypassing and decoupling to ensure reliable operation of IC U1. Diode D3 provides reverse polarity protection. Fuse F1 provides protection to the circuit and isolates it from the AC supply in the event of a fault. Diode bridge BR1 rectifies the AC input voltage. Capacitors C1-C7 together with inductors L2 and L3 form the EMI filter which reduces the common mode and differential mode noise. Resistors R1, R2 and CAPZero, IC U2 are required to discharge the EMI filter capacitors once the circuit is disconnected. CAPZero eliminates static losses in R1 and R2 by only connecting these components across the input when AC is removed. Resistor R15 programs the output voltage level [via the power good threshold (PGT) pin] below which the power good [PG] pin will go into a high-impedance state. Capacitor C14 provides noise immunity on the POWER GOOD THRESHOLD pin. Metal oxide varistor (MOV) RV1 protects the circuit during line surge events by effectively clamping the input voltage seen by the power supply. IC U1 is configured in full power mode by capacitor C10 which is connected to the REFERENCE pin. The boost converter stage consists of inductor L1, and the HiperPFS-3 IC U1. This stage functions as a boost converter and controls the input current of the power supply while simultaneously regulating the output DC voltage. Diode D2 prevents a resonant buildup of output voltage at start-up by bypassing inductor L1 while simultaneously charging output capacitor C17. The rectified AC input voltage of the power supply is sensed by IC U1 using resistors R10-R13. These resistors values are large to minimize power consumption. Capacitor C11 connected in parallel with the bottom resistor R13 filters noise coupled into the VOLTAGE MONITOR pin. Thermistor RT1 limits the inrush input current of the circuit at start-up and prevents saturation of L1. In most high-performance designs, a relay will be used to bypass the thermistor after start-up to improve power supply efficiency. Thermistor RT1 is bypassed by the electro-mechanical relay RL1 after the output voltage is in regulation and a power-good signal from U1 is asserted low. Resistor R3, R4, and Q1 drive relay RL1 and optocoupler U3. Diode D1 clamps the relay coil reverse voltage during de-assertion transitions. Resistor R5 Output voltage divider network comprising of resistors R16 – R19 are used to scale the output voltage and provide feedback to the IC. Capacitor C16 in parallel with resistor R19 attenuates high frequency noise. R14, C12 and C13 are required for shaping the loop response of the feedback network. D2 1N5408-T C3 330 nF 275 VAC F1 5A L t O R1 510 kΩ C1 680 pF 250 VAC C5 680 pF 250 VAC D1 L2 9 mH CAPZero U2 CAP003DG 90 - 264 VAC E C2 680 pF 250 VAC D BR1 GBU8K-BP 800 V RT1 2.5 Ω C4 330 nF 275 V RV1 320 VAC + R16 3.74 MΩ 1% R10 6.2 MΩ 1% C6 680 pF 250 VAC D2 FB C HiperPFS-3 U1 PFS7527H PGT S N R18 6.2 MΩ 1% VCC CONTROL R12 3.74 MΩ 1% V G REF L3 330 µH R4 16.2 kΩ 1% R3 10 kΩ 1% Q1 MMBT4403 J4-1 R6 1Ω 1% Q2 MMBT4401LT1G R14 30.1 kΩ 1% Power Good J2-1 U3 LTV817A D1 S1AB-13-F 1 VCC Supply 2 4 R7 1Ω 1% RL1 J4-2 C8 47 µF 50 V C10 1 µF 50 V VR1 BZX384-B13,115 13 V + C15 10 nF 1 kV R15 332 kΩ 1% R8 2.21 kΩ 1% DC OUT 3 D3 S1AB-13-F J2-2 C17 180 µF 450 V R13 162 kΩ 1% + R5 3.01 kΩ 1% J3-1 R17 6.2 MΩ 1% PG R11 6.2 MΩ 1% C7 680 nF 450 V R2 510 kΩ VO K L1 400 µH C9 1 µF 35 V C12 100 nF 25 V C13 1 µF 50 V C14 1 nF 50 V C16 470 pF 50 V R19 162 kΩ 1% C11 470 pF 50 V VO PI-7257-061615 J3-3 Figure 13. 275 W PFC using PFS7527H. 12 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 Design, Assembly, and Layout Considerations Power Table The data sheet power table as shown in Table 2 represents the maximum practical continuous output power based on the following conditions: For the universal input devices (PFS7523L/H – PFS7529H): An input voltage range of 90 VAC to 264 VAC. Overall efficiency of at least 93% at the lowest operating voltage. 385 V nominal output. Sufficient heat sinking to keep device temperature ≤100 ºC. 1. 2. 3. 4. Operation beyond the limits stated above will require derating. Operation at elevated temperatures could result in reduced MTBF and performance degradation, e.g. reduced efficiency, reduced power limit, PF, and potential of observing hysteretic brown-out, etc., and is not recommended. Use of a nominal output voltage higher than 395 V is not recommended for HiperPFS-3 based designs. Operation at voltages higher than 395 V can result in higher than expected drain-source voltage during line and load transients. HiperPFS-3 Selection Selection of the optimum HiperPFS-3 part depends on required maximum output power, PFC efficiency and overall system efficiency (when used with a second stage DC-DC converter), heat sinking constraints, system requirements and cost goals. The HiperPFS-3 part used in a design can be easily replaced with the next higher or lower part in the power table to optimize performance, improve efficiency or for applications where there are thermal design constraints. Minor adjustments to the inductance value and EMI filter components may be necessary in some designs when the next higher or the next lower HiperPFS-3 part is used in an existing design for performance optimization. Every HiperPFS-3 family part has an optimal load level where it offers the most value. Operating frequency of a part will change depending on load level. Change of frequency will result in change in peak to peak current ripple in the inductance used. Change in current ripple will affect input PF and total harmonic distortion of input current. Input Fuse and Protection Circuit The input fuse should be rated for a continuous current above the input current at which the PFC turns-off due to input under- voltage. This voltage is referred to as the brown-out voltage. The fuse should also have sufficient I2t rating in order to avoid nuisance failures during start-up. At start-up a large current is drawn from the input as the output capacitor charges to the peak of the applied voltage. The charging current is only limited by any inrush limiting thermistors, impedance of the EMI filter inductors and the forward resistance of the input rectifier diodes. A MOV will typically be required to protect the PFC from line surges. Selection of the MOV rating will depend on the energy level (EN1000-4-5 Class level) which the PFC is required to withstand. A suitable NTC thermistor should be used on the input side to provide inrush current limiting. Choice of this thermistor should depend on the inrush current specification for the power supply. NTC thermistors may not be placed in any other location in the circuit as they fail to limit the stress on the part in the event of line transients and also fail to limit the inrush current in a predictable manner. The example in Figure 13 shows the circuit configuration that has the inrush limiting NTC thermistor on the input side which is bypassed with a relay after PFC start-up. This arrangement ensures that a consistent inrush limiting performance is achieved by the circuit. Input EMI Filter The variable switching frequency of the HiperPFS-3 effectively modulates the switching frequency and reduces conducted EMI peaks associated with the harmonics of the fundamental switching frequency. This is particularly beneficial for the average detection mode used in EMI measurements. The PFC is a switching converter and will need an EMI filter at the input in order to meet the requirements of most safety agency standards for conducted and radiated EMI. Typically a common mode filter with X capacitors connected across the line will provide the required attenuation of high frequency components of input current to an acceptable level. The leakage reactance of the common mode filter inductor and the X capacitors form a low pass filter. In some designs, additional differential filter inductors may have to be used to supplement the differential mode inductance of the common-mode choke. A filter capacitor with low ESR and high ripple current capability should be connected at the output of the input bridge rectifier. This capacitor reduces the generation of the switching frequency components of the input current ripple and simplifies EMI filter design. Typically, 0.33 mF per 100 W should be used for universal input designs and 0.15 mF per 100 W of output power should be used for 230 VAC only designs. It is often possible to use a higher value of capacitance after the bridge rectifier and reduce the X capacitance in the EMI filter. Regulatory requirements require use of a discharge resistor to be connected across the input X capacitance on the AC side of the bridge rectifier. This is to ensure that residual charge is dissipated after the input voltage is removed when the capacitance is higher than 0.1 mF. Use of CAPZero integrated circuits from Power Integrations, helps eliminate the steady- state losses associated with the use of discharge resistors connected permanently across the X capacitors. Inductor Design For ferrite inductors the optimal design has KP of 0.3 to 0.45. (KP is defined as the current peak-to-peak value divided by the peak value at minimum AC voltage and 90* phase angle, full load). KP 0.45 tends towards excessive winding AC resistance losses due to large high-frequency AC currents, especially since most ferrite inductor designs will require >3 winding layers. Flux density at maximum current limit should be 2.42 V 2.6 2.8 3.0 VV < 2 V 4.5 4.8 5.1 V V > 2.42 V 3.0 3.3 3.5 A 22 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 Parameter Symbol Conditions SOURCE = 0 V; VCC = 12 V, -40 °C < TJ(C) < 125 °C (Note C) (Unless Otherwise Specfied) Min Typ Max VV < 2 V 5.5 5.9 6.2 V V > 2.42 V 3.6 4.0 4.4 VV < 2 V 6.8 7.2 7.5 V V > 2.42 V 4.6 4.9 5.25 VV < 2 V 8.0 8.4 8.8 V V > 2.42 V 5.35 5.8 6.2 VV < 2 V 9.0 9.5 9.9 V V > 2.42 V 6.0 6.5 7.1 VV < 2 V 10 10.5 11 V V > 2.42 V 6.7 7.2 7.7 3.8 4.1 4.3 Units Current Limit/Circuit Protection (cont.) PFS7525L/H di/dt = 400 mA/ms TJ(C) = 25 °C PFS7526H di/dt = 500 mA/ms TJ(C) = 25 °C PFS7527H di/dt = 650 mA/ms TJ(C) = 25 °C PFS7528H di/dt = 800 mA/ms TJ(C) = 25 °C PFS7529H di/dt = 920 mA/ms TJ(C) = 25 °C Over-Current Protection PFS7533H di/dt = 250 mA/ms TJ(C) = 25 °C IOCP A PFS7534H di/dt = 300 mA/ms TJ(C) = 25 °C 4.5 4.8 5.1 PFS7535H di/dt = 400 mA/ms TJ(C) = 25 °C 5.5 5.9 6.2 PFS7536H di/dt = 500 mA/ms TJ(C) = 25 °C 6.8 7.2 7.5 PFS7537H di/dt = 650 mA/ms TJ(C) = 25 °C 8.0 8.4 8.8 PFS7538H di/dt = 800 mA/ms TJ(C) = 25 °C 9.0 9.5 9.9 PFS7539H di/dt = 920 mA/ms TJ(C) = 25 °C 10 10.5 11 23 www.power.com Rev. A 06/15 PFS7523-7529/7533-7539 Parameter Symbol Conditions SOURCE = 0 V; VCC = 12 V, -40 °C < TJ(C) < 125 °C (Note C) (Unless Otherwise Specified) Min Typ Max Units Current Limit/Circuit Protection (cont.) Normalized Frequency at Power Limit SOA Protection Fixed Off-Time Leading Edge Blanking (LEB) Time Period Minimum On-Time in IOCP FLIM CREF = 1.0 µF TJ(C) = 25 °C ±7 0 °C < TJ(C) < 100 °C ±10 200 250 % tOFF(SOA) TJ(C) = 25 °C 300 tLEB TJ(C) = 25 °C See Note A 220 ns tON_OCP(MIN) TJ(C) = 25 °C 400 ns ms VCC Auxiliary Power Supply VCC Operating Range VCC UVLO+ 12 15 V Start-Up VCC (Rising Edge) VCCUV(LO+) 0 °C < TJ(C) < 100 °C 9.6 9.85 10.1 V Shutdown VCC (Falling Edge) VCCUV(LO-) 0 °C < TJ(C) < 100 °C 9.05 9.3 9.55 V VCC Hysteresis VCC(HYS) 0 °C < TJ(C) < 100 °C 0.50 0.57 0.65 V UVLO Shutdown Delay Timer tUV(LO-) See Note A 500 Time From VCC > VCCUVLO+ Until Device Commences Switching tRESET V > VBR+ See Note A 60 75 ms REFERENCE Pin Voltage VREF 0 °C < TJ(C) < 100 °C 4.95 5.25 5.45 V REFERENCE Pin Required Capacitance CREF Full Power Mode 0.8 1.0 Efficiency Mode 0.08 0.1 ns Series Regulator REFERENCE Pin UVLO Rising Edge REFUV+ 0 °C < TJ(C) < 100 °C See Note A REFERENCE Pin UVLO Falling Edge REFUV- 0 °C < TJ(C) < 100 °C See Note A 4.4 IPG(T) 0 °C < TJ(C) < 100 °C; VPGT = 3.0 V -10.65 tPG 0 °C < TJ(C) < 100 °C; PG = 20 kW Pull-Up to VCC, See Note A tPG(D) See Note A μF 0.2 5.0 V V Power Good Power Good Deassertion Threshold Output Reference Current Power Good Delay Time (From FB > VPG+ to PG < 1 V) Power Good Deglitch Time -10 -9.35 VBR+ See Note A 36 °C Parameter Power Good (cont.) Power Good Deassertion Threshold Thermal Protection (OTP) Over-Temperature Hysteresis VTS MOSFET PFS7523 PFS7533 PFS7524 PFS7534 PFS7525 PFS7535 On-State Resistance RDS(ON) ID = 0.5 × IOCP PFS7526 PFS7536 PFS7527 PFS7537 PFS7528 PFS7538 PFS7529 PFS7539 TJ(M) = 25 °C 0.61 TJ(M) =100 °C TJ(M) = 25 °C 1.10 0.51 TJ(M) = 100 °C TJ(M) = 25 °C 0.41 0.34 0.30 TJ(M)= 100 °C W 0.36 0.52 0.26 TJ(M) = 100 °C TJ(M) = 25 °C 0.42 0.62 TJ(M) = 100 °C TJ(M) = 25 °C 0.51 0.73 TJ(M) = 100 °C TJ(M) = 25 °C 0.63 0.92 TJ(M) = 100 °C TJ(M) = 25 °C 0.76 0.32 0.46 0.22 0.27 0.40 25 www.power.com Rev. A 06/15 PFS7523-7529/7533-7539 Parameter Symbol Conditions SOURCE = 0 V; VCC = 12 V, -40 °C < TJ(C) < 125 °C (Note C) (Unless Otherwise Specified) Min Typ Max Units VTS MOSFET Effective Output Capacitance Coss TJ(M) = 25 °C VGS = 0 V, VDS = 0 to 80% BVDSS See Note A PFS7523 PFS7533 176 PFS7524 PFS7534 210 PFS7525 PFS7535 265 PFS7526 PFS7536 312 PFS7527 PFS7537 369 PFS7528 PFS7538 420 PFS7529 PFS7539 487 Breakdown Voltage BVDSS TJ(M) = 25 °C, VCC = 12 V ID = 250 mA, VFB= V V = 0 V Breakdown Voltage Temperature Coefficient BVDSS(TC) See Note A Off-State Drain Current Leakage IDSS VDS = 80% BVDSS VCC = 12 V VFB = V V = VC = 0 530 pF V 0.048 %/°C PFS7523 PFS7533 TJ(M) =100 °C 80 PFS7524 PFS7534 TJ(M) =100 °C 100 PFS7525 PFS7535 TJ(M) =100 °C 120 PFS7526 PFS7536 TJ(M) =100 °C 150 PFS7527 PFS7537 TJ(M) =100 °C 170 PFS7528 PFS7538 TJ(M) =100 °C 200 PFS7529 PFS7539 TJ(M) =100 °C 235 mA Turn-Off Voltage Rise Time tR See Notes A, B, C 50 ns Turn-On Voltage Fall Time tF See Notes A, B, C 100 ns 26 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 Parameter Symbol Conditions Min Typ Max Units Qspeed Diode (3A) PFS7523-7529/7533-7535 DC Characteristics Reverse Current IR VR = 530 V Forward Voltage VF IF = 3 A Junction Capacitance CJ TJ(D) = 25 °C 0.4 mA TJ(D) = 100 °C 0.07 mA TJ(D) = 25 °C 1.55 TJ(D) = 100 °C 1.47 VR = 10 V, 1 MHz 18 V pF Dynamic Characteristics (Note: See Figures 19, 20 for dynamic characteristic definition) tRR di/dt = 200 A/μs, VR = 400 V IF = 3 A Reverse Recovery Charge QRR di/dt = 200 A/μs, VR = 400 V IF = 3 A Maximum Reverse Recovery Current IRRM di/dt = 200 A/μs, VR = 400 V IF = 3 A S di/dt = 200 A/μs, VR = 400 V IF = 3 A Reverse Recovery Time Softness Factor = tB/t A TJ(D) = 25 °C 26.5 TJ(D) = 100 °C 32 TJ(D) = 25 °C 40.6 TJ(D) = 100 °C 65.7 TJ(D) = 25 °C 2.1 TJ(D) = 100 °C 3.0 TJ(D) = 25 °C 1 TJ(D) = 100 °C 0.45 ns nC A 27 www.power.com Rev. A 06/15 PFS7523-7529/7533-7539 Parameter Symbol Conditions Min Typ Max Units Qspeed Diode (6A) PFS7536-7539 DC Characteristics Reverse Current IR VR = 530 V Forward Voltage VF IF = 6 A Junction Capacitance CJ TJ(D) = 25 °C 0.8 mA TJ(D) = 100 °C 0.15 mA TJ(D) = 25 °C 1.51 TJ(D) = 100 °C 1.44 VR = 10 V, 1 MHz 41 V pF Dynamic Characteristics (Note: See Figures 19, 20 for dynamic characteristic definition) Reverse Recovery Time tRR di/dt = 200 A/μs, VR = 400 V IF = 6 A Reverse Recovery Charge QRR di/dt = 200 A/μs, VR = 400 V IF = 6 A Maximum Reverse Recovery Current IRRM di/dt = 200 A/μs, VR = 400 V IF = 6 A S di/dt = 200 A/μs, VR = 400 V IF = 6 A Softness Factor = tB/t A TJ(D) = 25 °C 28.5 TJ(D) = 100 °C 37.3 TJ(D) = 25 °C 58 TJ(D) = 100 °C 105.5 TJ(D) = 25 °C 2.95 TJ(D) = 100 °C 4.05 TJ(D) = 25 °C 0.53 TJ(D) = 100 °C 0.31 ns nC A NOTES: A. Not tested parameter. Guaranteed by design. B. Tested in typical Boost PFC application circuit. C. Normally limited by internal circuitry. D. Test under this condition may require pulsed operation due to self-heat. Pulse parameters (duration, repetition) are TBD. E. BVDSS 540 V maximum for 10 ns. 28 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 VR tRR IF tR dIF/dt D1 DUT L1 Pulse Generator tB 15 V RG 0 Q1 0.4xIRRM IRRM PI-7614-041315 Figure 20. Reverse Recovery Test Circuit. 3 Thermal Resistance of Internal Qspeed Diode is 5.2 °C/W for PFS7523-7529, PFS7533-7535 and 2.6 °C/W for PFS7536-7539. Thermal Resistance of Internal Power MOSFET shown below. 2.5 PI-7539-061615 Thermal Resistance θJC (°C/W) Figure 19. Reverse Recovery Definitions. 2 1.5 1 0.5 0 PFS7523/ PFS7533 PFS7524/ PFS7534 PFS7525/ PFS7535 PFS7526/ PFS7536 PFS7527/ PFS7537 PFS7528/ PFS7538 PFS7529/ PFS7539 Figure 21. Thermal Resistance eSIP-16D / eSIP-16G Package ( θJC). 29 www.power.com Rev. A 06/15 PFS7523-7529/7533-7539 Typical Performance Characteristics 1.1 1.08 1.06 1.04 1.02 1 0.98 0.96 PI-7633-061615 I(OCP) Normalized to Room Temperature 1.12 1.8 1.6 RDS(ON) Normalized to Room Temperature PI-7632-061615 1.14 1.4 1.2 1 0.8 0.6 0.4 0.2 0.94 0.92 0 -40 -20 0 20 40 60 80 100 120 -40 -20 Temperature (˚C) 250 240 230 220 0 20 40 60 80 100 120 Temperature (˚C) Figure 24. tOFF(SOA) vs. Temperature. 60 80 100 120 1.08 PI-7635-061615 PI-7634-061615 260 -40 -20 40 Figure 23. Normalized RDS(ON) vs. Temperature. Normalized Minimum On-Time in IOCP (nsec) tOFF(SOA) µs 270 20 Temperature (˚C) Figure 22. Normalized I(OCP) vs. Temperature. 280 0 1.06 1.04 1.02 1 0.98 0.96 0.94 -40 -20 0 20 40 60 80 100 120 Temperature (˚C) Figure 25. Normalized On-Time in IOCP vs. Temperature. 30 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 100000 IR-3A-200 V IR-3A-400 V IR-3A-530 V 1000 Reverse Current (µA) PI-7637-061615 Reverse Current (µA) 10000 100 10 PI-7638-061615 Typical Performance Characteristics IR-6A-200 V IR-6A-400 V IR-6A-530 V 10000 1000 100 10 1 1 25 50 75 100 125 -40 150 50 Temperature (˚C) 125 150 Figure 27. Temperature Dependence of 6 A Qspeed Diode Reverse Current Scaling Factors: PFS7523L/33H PFS7524L/34H PFS7525L/25H/35H PFS7526H/36H PFS7527H/37H PFS7528H/38H PFS7529H/39H PI-7636-052615 IDSS at 80% of BVDSS (µA) 100 100 Temperature (˚C) Figure 26. Temperature Dependence of 3 A Qspeed Diode Reverse Current. 1000 75 1 1.2 1.5 1.8 2.1 2.4 2.8 10 1 75 100 125 150 Temperature (°C) Figure 28. Typical Temperature Dependence of IDSS at 80% of BVDSS. 31 www.power.com Rev. A 06/15 Rev. A 06/15 1 5 6 10 11 END VIEW 0.628 (15.95) Ref. 0.060 (1.52) Ref. 9 FRONT VIEW 7 8 Pin 1 I.D. 0.653 (16.59) 0.647 (16.43) 0.038 (0.97) 3 4 0.019 (0.48) Ref. A 2 13 14 16 2 0.140 (3.56) 0.120 (3.05) Detail A 0.016 (0.41) 13× 0.011 (0.28) 0.020 M 0.51 M C 3 0.021 (0.53) 0.019 (0.48) 0.048 (1.22) 0.046 (1.17) 10° Ref. All Around 0.056 (1.42) Ref. 0.325 (8.25) 0.320 (8.13) B SIDE VIEW 0.081 (2.06) 0.077 (1.96) 0.027 (0.70) 0.023 (0.58) 0.020 (0.50) 0.118 (3.00) 0.047 (1.19) 0.016 (0.41) Ref. 0.290 (7.37) Ref. C eSIP-16D (H Package) 3 PCB FOOT PRINT Dimensions in inches, (mm). All dimensions are for reference. 0.118 (3.00) 0.029 Dia Hole 0.062 Dia Pad BACK VIEW 4 0.024 (0.61) 13× 0.019 (0.48) 0.010 M 0.25 M C A B 0.207 (5.26) 0.187 (4.75) 0.216 (5.49) Ref. Notes: 1. Dimensioning and tolerancing per ASME Y14.5M-1994. 2. Dimensions noted are determined at the outermost extremes of the plastic body exclusive of mold flash, tie bar burrs, gate burrs, and interlead flash, but including any mismatch between the top and bottom of the plastic body. Maximum mold protrusion is 0.007 [0.18] per side. 3. Dimensions noted are inclusive of plating thickness. 4. Does not include interlead flash or protrusions. 5. Controlling dimensions in inches (mm). PI-7242-010614 0.076 (1.93) 0.038 (0.97) 0.012 (0.30) Ref. 0.076 (1.93) 0.519 (13.18) Ref. 0.586 (14.88) Ref. PFS7523-7529/7533-7539 32 www.power.com www.power.com 1 5 6 END VIEW 0.628 (15.95) Ref. 0.060 (1.52) Ref. 11 13 0.056 (1.42) Ref. 9 10 FRONT VIEW Typ. 9 Places 7 8 Pin 1 I.D. 0.038 (0.97) 3 4 0.019 (0.48) Ref. A 2 0.653 (16.59) 0.647 (16.43) 14 16 2 0.094 (2.40) Detail A 0.048 (1.22) 0.046 (1.17) 0.021 (0.53) 0.019 (0.48) 10° Ref. All Around R0.012 (0.30) Typ., Ref. 0.016 (0.41) 13× 0.011 (0.28) 0.020 M 0.51 M C 3 0.325 (8.25) 0.320 (8.13) B 0.081 (2.06) 0.077 (1.96) SIDE VIEW 0.027 (0.70) 0.023 (0.58) 0.020 (0.50) 0.128 (3.26) 0.122 (3.10) 0.144 (3.66) Ref. 0.047 (1.19) Ref. 0.050 (1.26) Ref. 0.290 (7.37) Ref. C eSIP-16G (L Package) 14 13 11 10 3 5 4 4 3 1 0.173 (4.39) 0.163 (4.14) 0.024 (0.61) 13× 0.019 (0.48) 0.010 M 0.25 M C A B 7 6 0.076 (1.93) 0.038 (0.97) BACK VIEW 9 8 Dimensions in inches, (mm). All dimensions are for reference. PCB FOOT PRINT 0.094 (2.40) 0.029 Dia Hole 0.062 Dia Pad 16 0.216 (5.49) Ref. Notes: 1. Dimensioning and tolerancing per ASME Y14.5M-1994. 2. Dimensions noted are determined at the outermost extremes of the plastic body exclusive of mold flash, tie bar burrs, gate burrs, and interlead flash, but including any mismatch between the top and bottom of the plastic body. Maximum mold protrusion is 0.007 [0.18] per side. 3. Dimensions noted are inclusive of plating thickness. 4. Does not include interlead flash or protrusions. 5. Controlling dimensions in inches (mm). PI-7256-012114 Typ. 3 Pieces 0.076 (1.93) 0.079 (1.99) 0.069 (1.74) 0.586 (14.88) Ref. PFS7523-7529/7533-7539 Rev. A 06/15 33 PFS7523-7529/7533-7539 Part Ordering Information Part Number Option Quantity PFS7523L/H Tube 30 PFS7524L/H Tube 30 PFS7525L/H Tube 30 PFS7526H Tube 30 PFS7527H Tube 30 PFS7528H Tube 30 PFS7529H Tube 30 PFS7533H Tube 30 PFS7534H Tube 30 PFS7535H Tube 30 PFS7536H Tube 30 PFS7537H Tube 30 PFS7538H Tube 30 PFS7539H Tube 30 Part Marking Information • HiperPFS Product Family • HiperPFS-3 Series Number • Package Identifier PFS 7523 L L Plastic eSIP, L Bend H Plastic eSIP 34 Rev. A 06/15 www.power.com PFS7523-7529/7533-7539 Notes 35 www.power.com Rev. A 06/15 Revision A Notes Date Initial Release. 06/15 For the latest updates, visit our website: www.power.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS. Patent Information The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.power.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www.power.com/ip.htm. Life Support Policy POWER INTEGRATIONS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein: 1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in significant injury or death to the user. 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. The PI logo, TOPSwitch, TinySwitch, LinkSwitch, LYTSwitch, InnoSwitch, DPA-Switch, PeakSwitch, CAPZero, SENZero, LinkZero, HiperPFS, HiperTFS, HiperLCS, Qspeed, EcoSmart, Clampless, E-Shield, Filterfuse, FluxLink, StakFET, PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies. ©2015, Power Integrations, Inc. Power Integrations Worldwide Sales Support Locations World Headquarters 5245 Hellyer Avenue San Jose, CA 95138, USA. Main: +1-408-414-9200 Customer Service: Phone: +1-408-414-9665 Fax: +1-408-414-9765 e-mail: usasales@power.com China (Shanghai) Rm 2410, Charity Plaza, No. 88 North Caoxi Road Shanghai, PRC 200030 Phone: +86-21-6354-6323 Fax: +86-21-6354-6325 e-mail: chinasales@power.com China (Shenzhen) 17/F, Hivac Building, No. 2, Keji Nan 8th Road, Nanshan District, Shenzhen, China, 518057 Phone: +86-755-8672-8689 Fax: +86-755-8672-8690 e-mail: chinasales@power.com Germany Lindwurmstrasse 114 80337 Munich Germany Phone: +49-895-527-39110 Fax: +49-895-527-39200 e-mail: eurosales@power.com India #1, 14th Main Road Vasanthanagar Bangalore-560052 India Phone: +91-80-4113-8020 Fax: +91-80-4113-8023 e-mail: indiasales@power.com Italy Via Milanese 20, 3rd. Fl. 20099 Sesto San Giovanni (MI) Italy Phone: +39-024-550-8701 Fax: +39-028-928-6009 e-mail: eurosales@power.com Japan Kosei Dai-3 Bldg. 2-12-11, Shin-Yokohama, Kohoku-ku Yokohama-shi Kanagwan 222-0033 Japan Phone: +81-45-471-1021 Fax: +81-45-471-3717 e-mail: japansales@power.com Taiwan 5F, No. 318, Nei Hu Rd., Sec. 1 Nei Hu Dist. Taipei 11493, Taiwan R.O.C. Phone: +886-2-2659-4570 Fax: +886-2-2659-4550 e-mail: taiwansales@power.com UK First Floor, Unit 15, Meadway Court, Korea Rutherford Close, RM 602, 6FL Stevenage, Herts. SG1 2EF Korea City Air Terminal B/D, 159-6 United Kingdom Samsung-Dong, Kangnam-Gu, Phone: +44 (0) 1252-730-141 Seoul, 135-728, Korea Fax: +44 (0) 1252-727-689 Phone: +82-2-2016-6610 e-mail: eurosales@power.com Fax: +82-2-2016-6630 e-mail: koreasales@power.com Singapore 51 Newton Road #19-01/05 Goldhill Plaza Singapore, 308900 Phone: +65-6358-2160 Fax: +65-6358-2015 e-mail: singaporesales@power.com
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PFS7529H
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PFS7529H

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