REM30-2405DW

Features • Reinforced insulation for 250VAC working voltage • Clearance and creepage distance >8.0mm • 5kVAC I/P to O/P 2MOPP isolation • 2µA patient leakage current • Industry standard pinout • 4:1 wide input range Regulated Converter Description The REM30-W series of medical grade regulated DC/DC converters features reinforced 5kVAC/1 minute isolation with low 2µA leakage (B, BF and CF compatible) and are 60601-1 3rd Ed. certified for 250VAC continuous working voltage isolation. The industry standard 2”x1” package offers tightly regulated single and dual outputs, with low output ripple and zero-load operation. The outputs are also short circuit and overload protected. The converters are certified to CB, IEC/EN and ANSI/AAMI standards and carry the UL mark. Selection Guide REM30-W 30 Watt 4:1 Input 2“ x 1“ Single and Dual Output Input Output Output Efficiency Max. Capacitive Voltage Range Voltage Current typ. (1) Load (2) [VDC] [VDC] [mA] [%] [µF] 9-36 12 2500 89 1200 REM30-2415SW (3) 9-36 15 2000 89 1000 REM30-2424SW 9-36 24 1250 89 375 (3) REM30-2415DW (3) 9-36 ±15 ±1000 89 ±500 REM30-4805SW 18-75 5 6000 89 7200 REM30-4812SW (3) 18-75 12 2500 89 1200 REM30-4815SW 18-75 15 2000 89 1000 REM30-4824SW (3) 18-75 24 1250 89 375 REM30-4805DW (3) 18-75 ±5 ±3000 86.5 ±3600 REM30-4812DW (3) 18-75 ±12 ±1250 90 ±750 REM30-4815DW 18-75 ±15 ±1000 89.5 ±500 (3) (3) (3) Notes: Note1: Efficiency is tested at nominal input and full load at +25°C ambient Note2: Max Cap Load is tested at nominal input and full resistive load 10 from 10 M PL D IA N T PRO U CO NVE R T S ±750 M R ±12 ±1250 89 O E 9-36 RoHS 2 + compliant C REACH compliant CO REM30-2412DW (3) T S ±3600 C O N V ER R ±5 ±3000 86 M E 9-36 O CO REM30-2405DW (3) C M TS REM30-2412SW P C 7200 RE 5 6000 88 TS 9-36 (3) C REM30-2405SW (3) RE Part Number DC/DC Converter U LIA D N T PRO 2MOPP E314885 250VAC IEC/EN60601-1 certified CSA/CAN C22.2 60601-01 certified ANSI/AAMI ES60601-1 certified EN55011 certified Model Numbering REM30- __ __ _ W/P Output Power nom. Input Voltage nom. Output Voltage “CTRL pin option (positive logic)” Wide Input Voltage Range (4:1) Single or Dual Notes: Note3: standard is with suffix „/P“ (CTRL pin with positive logic) without suffix is without CTRL pin (no pin) please refer to „Dimension Drawing (mm)“ Ordering Examples: REM30-2412SW/P = 4:1 Input, 9-36Vin, 12Vout, with control pin positive logic REM30-4815DW = 4:1 Input, 18-75Vin, ±15Vout, without control pin www.recom-power.com REV.: 3/2022 MED-1 REM30-W Series DC/DC Converter Specifications (measured @ Ta= 25°C, nominal input voltage, full load and after warm-up) BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Internal Input Filter Pi type Input Voltage Range Input Surge Voltage nom. Vin= 24VDC 9VDC 24VDC 36VDC nom. Vin= 48VDC 18VDC 48VDC 75VDC 3 second max. nom. Vin= 24VDC 50VDC nom. Vin= 48VDC 100VDC nom. Vin= 24VDC DC-DC ON DC-DC OFF 7.8VDC nom. Vin= 48VDC DC-DC ON DC-DC OFF 15.8VDC Under Voltage Lockout Quiescent Current Output Voltage Trimming 8.6VDC 17.4VDC nom. Vin= 24VDC 13mA nom. Vin= 48VDC 10mA 5Vout, 12Vout -10% +10% 15Vout, 24Vout -10% +20% Minimum Load 0% Start-up Time ON/OFF CTRL 10ms 60ms Power up 30ms 60ms Rise Time 5ms DC-DC ON ON/OFF CTRL (4) Open or 3.5VDC - 12VDC DC-DC OFF Input Current of CTRL Pin DC-DC ON Standby Current DC-DC OFF Short or 0VDC - 1.2VDC -0.5mA 1mA 2.5mA Internal Operating Frequency 220kHz Output Ripple and Noise (20MHz BW) 250kHz 5Vout, single and dual 50mVp-p with a 10µF X7R/MLCC 12 & 15Vout, single and dual 75mVp-p 24Vout single 100mVp-p with a 4.7µF X7R/MLCC 24Vout Single 100mVp-p 300kHz Notes: Note4: The ON/OFF control function is positive logic. The pin voltage is referenced to -Vin pin Efficiency vs. Load REM30-2412SW 100 100 90 90 80 80 70 70 Efficiency [%] Efficiency [%] REM30-2405SW 60 50 40 30 10 0 0 10 20 30 50 40 30 24Vin 18Vin 12Vin 9Vin 20 60 24Vin 18Vin 12Vin 9Vin 20 10 40 50 60 70 80 90 100 Output Load [%] 0 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] continued on next page www.recom-power.com REV.: 3/2022 MED-2 REM30-W Series DC/DC Converter Specifications (measured @ Ta= 25°C, nominal input voltage, full load and after warm-up) Efficiency vs. Load REM30-4812SW 100 100 90 90 80 80 70 70 Efficiency [%] Efficiency [%] REM30-4805SW 60 50 40 30 10 0 0 10 20 30 50 40 30 48Vin 36Vin 24Vin 18Vin 20 60 48Vin 36Vin 24Vin 18Vin 20 10 40 50 60 70 80 90 0 100 0 10 20 30 Output Load [%] 40 50 60 70 80 90 100 Output Load [%] Power Dissipation vs. Load REM30-24xxSW REM30-48xxSW 5 4.5 Power Dissipation [W] Power Dissipation [W] 4 4 3 2 1 0 24Vin 12Vin 0 10 20 30 40 50 60 70 80 90 3 2 1 0 100 48Vin 24Vin 0 10 20 30 Output Load [%] 40 50 60 70 80 90 100 Output Load [%] Output Voltage Trimming It allows the user to increase or decrease the output voltage of the module. This is accomplished by connecting an external resistor between the Trim pin and either the +Vout or -Vout pins. With an external resistor between the Trim and -Vout pin, the output voltage increases. With an external resistor between the Trim and +Vout pin, the output voltage decreases. The external Trim resistor needs to be at least 1/16W of rated. The values for trim resistors shown in trim tables below are according to standard E96 values; therefore, the specified voltage may slightly vary. Trim up Trim down -Vout +Vout Rup Trim Rdown Trim continued on next page www.recom-power.com REV.: 3/2022 MED-3 REM30-W Series DC/DC Converter Specifications (measured @ Ta= 25°C, nominal input voltage, full load and after warm-up) Trim Calculation Voutnom = nominal output voltage [VDC] Voutset = trimmed output voltage [VDC] Voutnom Vref = reference voltage [VDC] 5VDC Rup = trim up resistor [W] 12VDC Rdown = trim down resistor [W] R1 & R2 = internal resistors [W] ku = trim up factor [ ] R1 R2 ku Vref 5k1W 2kW 2.5 10kW 5k1W 9.5 15VDC 10kW 5k1W 12.5 24VDC 56kW 13kW 21.5 2.5VDC Calculation: R1 x Vref Rup = Voutset - Vref - ku (Voutset - Vref ) x R1 Rdown = - R2 - R2 Voutnom - Voutset Practical Example REM30-2424SW +10% / -10%: 56k x 2.5 26.4 - 2.5 - 21.5 Rup = (21.6 - 2.5) x 56k 24 - 21.6 Rdown = - 13k = 45k3W Rup according to E96 ≈ 45k3W - 13k = 432kW Rdown according to E96 ≈ 432kW REM30-xx05SW(/P) Trim up Voutset = 1 2 3 4 5 6 7 8 9 10 [%] 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.40 5.45 5.50 [VDC] Rup (E96) ≈ 255k 127k 82k5 61k9 48k7 40k2 34k8 30k1 26k1 23k7 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Voutset = Rdown (E96) ≈ 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 [VDC] 249k 121k 78k7 56k2 44k2 35k7 29k4 24k9 21k 18k2 [W] 1 2 3 4 5 6 7 8 9 10 [%] REM30-xx12SW(/P) Trim up Voutset = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 [VDC] Rup (E96) ≈ 205k 100k 64k9 47k5 36k5 29k4 24k9 20k1 17k9 15k8 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Voutset = 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.80 [VDC] 768k 383k 249k 182k 143k 118k 97k6 84k5 73k2 63k4 [W] Rdown (E96) ≈ REM30-xx15SW(/P) Trim up Voutset = Rup (E96) ≈ Trim up 1 2 3 4 5 6 7 8 9 10 15.15 15.30 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 [VDC] [%] 162k 78k7 49k9 36k5 28k 22k6 18k7 15k8 13k3 11k5 [W] 11 12 13 14 15 16 17 18 19 20 16.65 16.80 16.95 17.10 17.25 17.40 17.55 17.70 17.85 18.00 Rup (E96) ≈ 10k 8k8 7k6 6k8 6k 5k3 4k6 4k1 3k6 3k2 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Voutset = 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 [VDC] 825K 402k 261k 191k 150k 124k 105k 88k7 76k8 68k1 [W] Voutset = Rdown (E96) ≈ [%] [VDC] continued on next page www.recom-power.com REV.: 3/2022 MED-4 REM30-W Series DC/DC Converter Specifications (measured @ Ta= 25°C, nominal input voltage, full load and after warm-up) REM30-xx24SW(/P) Trim up Voutset = Rup (E96) ≈ Trim up Voutset = Rup (E96) ≈ 1 2 3 4 5 6 7 8 9 10 24.24 24.48 24.72 24.96 25.20 25.44 25.68 25.92 26.16 26.40 [VDC] [%] 576k 280k 182k 133k 105k 84k5 69k8 95k3 52k3 45k3 [W] 11 12 13 14 15 16 17 18 19 20 [%] 26.64 26.88 27.12 27.36 27.60 27.84 28.08 28.32 28.56 28.80 [VDC] 40k2 35k7 31k6 28k7 26k1 23k7 21k5 19k6 17k9 16k2 [W] Trim down 1 2 3 4 5 6 7 8 9 10 Voutset = 23.76 23.52 23.28 23.04 22.80 22.56 22.32 22.08 21.84 21.60 [VDC] 4M99 2M43 1M62 1M18 931k 768k 649k 562k 487k 432k [W] Rdown (E96) ≈ [%] REGULATIONS Parameter Condition Value Output Accuracy ±1.0% max. Line Regulation low line to high line Load Regulation no load to full load Cross Regulation assymetrical load 25% / 100% full load Transient Response recovery time Single Output ±0.2% max. Dual Output ±0.5% max. Single Output 0.2% max. Dual Output 1.0% max. only Dual Output 25% load step change ±5.0% max. 100µs typ. / 250µs max. PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) (6) Over Load Protection (OLP) Output Over Voltage Protection (OVP) Over Temperature Protection (OTP) continuous, auto-recovery % of Iout rated hiccup mode, 150% - 185% 6.2VDC typ. 15VDC typ. 20VDC typ. 30VDC typ. 5Vout 12Vout 15Vout 24Vout Zener diode clamp at tc point (refer to “Dimension Drawing (mm)”) I/P to O/P working voltage +115°C typ. Isolation Resistance 5kVAC 250VAC 2GW min. Isolation Capacitance 20pF max. Isolation Voltage (5) Leakage Current Insulation Grade tested for 1 minute continuous 240VAC, 60Hz 2µA typ. / 2.5µA max. reinforced Means of Protection 2MOPP Medical Device Classification built-in power supply Clearance/Creepage Notes: >8.0mm Note5: For repeat Hi-Pot testing, reduce the time and/or the test voltage Note6: Refer to local safety regulations if input over-current protection is also required. Recommended fuse: slow blow type www.recom-power.com REV.: 3/2022 MED-5 REM30-W Series DC/DC Converter Specifications (measured @ Ta= 25°C, nominal input voltage, full load and after warm-up) ENVIRONMENTAL Parameter Condition Operating Temperature Range Value with derating @ natural convection 0.1m/s (7) -40°C to +105°C Max. Case Temperature +110°C typ. Operating Humidity 5% to 95% RH Temperature Coefficient 0.02%/K horizontal direction Thermal Impedance (7) 8K/W natural convection (0.1m/s) 0.5m/s 5.7K/W Operating Altitude 5000m Pollution Degree PD2 Thermal Shock according to MIL-STD-810F Vibration according to MIL-STD-810F MTBF according to MIL-HDBK-217F, full load 1137 x 103 hours +25°C Notes: Note7: Measured with test PCB: Eurocard 160x100mm 105μm copper, double layer Derating Graph (7) (@ Chamber and nominal Vin) REM30-24xxSW REM30-48xxSW 100 90 90 85 80 80 78 70 Output Load [%] Output Load [%] 100 60 50 40 30 20 10 70 60 50 40 30 20 natural convection (0.1m/s) 0.5m/s 10 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 85 88 105 natural convection (0.1m/s) 0.5m/s 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 82 85 105 Ambient Temperature [°C] Ambient Temperature [°C] SAFETY AND CERTIFICATIONS Certificate Type (Safety) Information Technology Equipment, General Requirements for Safety Audio/video, information and communication technology equipment. Safety requirements Medical Electric Equipment, General Requirements for Safety and Essential Performance Medical Electric Equipment, General Requirements for Safety and Essential Performance (CB Scheme) Report / File Number E196683 E314885 180505201 RoHS2+ Standard UL60950-1, 2nd Edition, 2014 CAN/CSA-C22.2 No. 60950-1-07, 2nd Edition, 2014 UL62368-1 CAN/CSA-C22.2 No. 62368-1 ANSI/AAMI ES60601-1 (2005/R2012 + A1:2012), 2012 CAN/CSA-C22.2 No. 60601-1:14, 3rd Edition, 2014-03 IEC60601-1:2005, 3rd Edition + AM1:2012 RoHs 2011/65/EU + AM2015/863 continued on next page www.recom-power.com REV.: 3/2022 MED-6 REM30-W Series DC/DC Converter Specifications (measured @ Ta= 25°C, nominal input voltage, full load and after warm-up) EMC Compliance Conditions Standard / Criterion Medical electrical equipment Part 1-2: Electromagnetic disturbances - Requirements and tests Industrial, scientific and medical equipment - Radio frequency disturbance characteristics - Limits and methods of measurement EN60601-1-2:2015 without external filter with external filter EN55011:2009 + A1:2010, Class A EN55011:2009 + A1:2010, Class B AS/NZS CISPR11:2011 Class A, B Air: ±2, 4, 8, 15kV and Contact: ±4, 6, 8kV ESD Electrostatic discharge immunity test Radiated, radio-frequency, electromagnetic field immunity test EN61000-4-2:2009, Criteria A IEC61000-4-2:2008, Criteria A 10V/m (80-2700MHz) and 9V/m, 27V/m, 28V/m (several frequencies) EN61000-4-3:2006 + A2:2010, Criteria A IEC61000-4-3:2007 + A2:2010, Criteria A Fast Transient and Burst Immunity (8) DC Power Port: ±0.5, 1, 2kV IEC/EN61000-4-4:2012, Criteria A Surge Immunity (8) DC Power Port: ±0.5, 1, 2kV IEC/EN61000-4-5:2014, Criteria A Immunity to conducted disturbances, induced by radio-frequency fields DC Power Port 10V (0.15-80MHz) DC Power Port 10V (ISM bands) EN61000-4-6:2014 + AC:2015, Criteria A IEC61000-4-6:2013, Criteria A 50Hz, 100A/m (1 min) 1000A/m (1 sec) Power Frequency Magnetic Field EN61000-4-8:2010, Criteria A IEC61000-4-8:2009, Criteria A Notes: Note8: 24Vin models tested with 2pcs of Nippon chemi-con KY series (220µF/100V) MLCC and a TVS (SMDJ58A, 58V, 3000W peak pulse power) in parallel 48Vin models tested with 2pcs of Nippon chemi-con KY series (220µF/100V) MLCC and a TVS (SMDJ120A, 120V, 3000W peak pulse power) in parallel EMC Filtering Suggestions according to EN55011 Single output C3 L1 +VIN C4 C3 L1 L1 +VIN C1 -VIN C4 C3 C2 Dual output +VOUT C1 +VOUT +VIN C2 -VOUT -VIN -VOUT C2 C1 C4 L1 +VIN C1 -VIN C4 C3 C2 -VIN +VOUT +VOUT COM COM -VOUT -VOUT Component List Class B nom. Vin C1 24VDC N/A 48VDC 2.2µF/100V 1210 MLCC C2 C3, C4 10µF/50V 1210 MLCC 2.2µF/100V 1210 MLCC 100pF/3kV 100pF/3kV L1 145µH 5.2A CMC 373µH 3A CMC DIMENSION and PHYSICAL CHARACTERISTICS Parameter Material Type case baseplate potting Dimension (LxWxH) Value non-conductive black plastic (UL94-V0) non-conductive black plastic (UL94-V0) silicone (UL94-V0) 50.8 x 25.4 x 10.2mm Weight 32g typ. continued on next page www.recom-power.com REV.: 3/2022 MED-7 REM30-W Series DC/DC Converter Specifications (measured @ Ta= 25°C, nominal input voltage, full load and after warm-up) Dimension Drawing (mm) tc 1 25.4 10.2 50.8 5.6 ±0.25 Ø1.0 ±0.1 (3) 8.0 2.54 5.10 5 2.54 26.0 min. 2.54 Bottom View 10.16 5.08 6 1 10.16 51.4 min. 24.6 18 x 2.54= 45.72 2 Recommended Footprint Details 4 (3) 2 Top View 1 4 5 6 Pin Connections with suffix /P Pin # Single Dual 1 +Vin +Vin 2 -Vin -Vin 3 CTRL CTRL 4 Trim -Vout 5 -Vout Com 6 +Vout +Vout Tolerance: xx.x= ±0.5mm xx.xx= ±0.25mm Pin Connections without suffix /P Pin # Single Dual 1 +Vin +Vin 2 -Vin -Vin 4 Trim -Vout 5 -Vout Com 6 +Vout +Vout Tolerance: xx.x= ±0.5mm xx.xx= ±0.25mm 8.0 2.54 restricted area* 8.0 *A minimum of 8mm clearance and creepage is required between primary and secondary circuit to meet 2MOPP under IEC60601-1. No copper traces and/or components are allowed in this area if 2MOPP is required. PACKAGING INFORMATION Parameter Type Value Packaging Dimension (LxWxH) tube 255.0 x 52.0 x 19.5mm Packaging Quantity 9 pcs Storage Temperature Range Stoarge Humidity -55°C to +125°C non-condensing 5% to 95% RH max. The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV.: 3/2022 MED-8