Features
•
•
•
•
•
Regulated
Converter
Wide 4:1 input voltage range
1.6kVDC isolation
UL certified
Efficiency up to 89%
Six-sided continuous shield
Description
The RP20-FW series wide range input DC/DC converters are certified to UL 60950-1 and to cUL 60950-1.
This makes them ideal for all telecom and industrial applications where approved safety standards
are required. The industry standard 2” x 1” package meets military standards for thermal shock and
vibration tolerance.
Selection Guide
Part Number
Input
Output
Output
Input (1) Efficiency (1) Max. Capacitive
Voltage Range Voltage
Current
Current
typ.
Load (2)
[VDC] [VDC] [mA] [mA] [%]
[µF]
RP20-243.3SFW (3,4) 9-36 3.3 5500 890 85
18000
RP20-2405SFW (3,4)
9-36
5
4000
947
88
9600
RP20-2412SFW (3,4) 9-36 12 1670 971 86
1650
RP20-2415SFW (3,4) 9-36 15 1330 967 86
1050
RP20-483.3SFW (3,4) 18-75 3.3 5500 445 85
18000
RP20-4805SFW (3,4) 18-75 5 4000 473 88
9600
RP20-4812SFW (3,4)
18-75
12
1670
480
87
1650
RP20-4815SFW (3,4) 18-75 15 1330 478 87
1050
RP20-2405DFW (3,4) 9-36 ±5 ±2000 947 88
±4800
RP20-2412DFW (3,4) 9-36 ±12 ±833 957 87
±825
RP20-2415DFW (3,4) 9-36 ±15 ±667 958 87
±525
RP20-4805DFW (3,4) 18-75 ±5 ±2000 468 89
±4800
RP20-4812DFW (3,4) 18-75 ±12 ±833 473 88
±825
RP20-4815DFW (3,4) 18-75 ±15 ±667 474 88
±525
Notes:
Note1: Maximum values at nominal input voltage and full load
Note2: Max. Cap load is tested at minimum input and constant resistive load
DC/DC Converter
RP20-FW
20 Watt
2“ x 1“
Single and Dual
Output
E196683
UL60950-1 certified
Model Numbering
RP20-__ __ _FW/_-_
nom. Input Voltage
Output Voltage
“Package (4)”
“CTRL Logic (3)”
Single or Dual
Notes:
Note3: no suffix for CTRL function with positive logic (1=ON, 0=OFF)
add suffix “N” for CTRL function with negative logic (0=ON, 1=OFF)
Note4: add suffix “-HC” for premounted Heat-sink with clips
Ordering Examples
RP20-2405SFW = 24V input, 5V output, single, positive Logic CTRL pin
RP20-4812DFW/N-HC = 48V input, ±12V output, dual, negative Logic CTRL pin, Heat-sink premounted
www.recom-power.com
REV.: 3/2019
PD-1
RP20-FW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
BASIC CHARACTERISTICS
Parameter
Condition
Min.
Typ.
Max.
nom. Vin = 24VDC
nom. Vin = 48VDC
9VDC
18VDC
24VDC
48VDC
36VDC
75VDC
Input Filter
Pi-Type
Input Voltage Range
100ms max.
nom. Vin = 24VDC
nom. Vin = 48VDC
nom. Vin = 24VDC
DC-DC ON
DC-DC OFF
7.5VDC
nom. Vin = 48VDC
DC-DC ON
DC-DC OFF
15VDC
Input Surge Voltage
Under Voltage Lockout (UVLO)
50VDC
100VDC
9VDC
18VDC
refer to „OUTPUT VOLTAGE TRIMMING“
Output Voltage Trimming
-10%
+10%
Input Reflected Ripple Current
20mAp-p
0%
Minimum Load (5)
Power up
ON/OFF CTRL
Start-up Time
20ms
20ms
Positive Logic
DC-DC ON
DC-DC OFF
Negative Logic
DC-DC ON
DC-DC OFF
ON/OFF CTRL (6)
Input Current of CTRL pin
DC-DC ON
Standby Current
DC-DC OFF
Open or 3.0VDC < VCTRL< 12VDC
Short or 0VDC < VCTRL< 1.2VDC
Short or 0VDC < VCTRL< 1.2VDC
Open or 3.0VDC < VCTRL< 12VDC
-0.5mA
+0.5mA
2mA
Internal Operating Frequency
360kHz
measured at 20MHz BW
with a 0.1µF/50V MLCC
Ripple and Noise
400kHz
3.3Vout
5Vout, 12Vout, 15Vout
60mVp-p
75mVp-p
±5Vout, ±12Vout, ±15Vout
100mVp-p
440kHz
Notes:
Note5: The RP20-FW series requires a minimum of 10% loading on the output to maintain specified regulation. Operation
under no-load condition will not damage these devices, however they may not meet all listed specification
Note6: The ON/OFF control function can be p ositive or negative logic. The pin voltage is referenced to -Vin pin
RP20-2405SFW
Efficiency vs. Input Voltage full load
Efficiency vs. Output Current
95
95
90
90
80
85
Efficiency [%]
Efficiency [%]
85
75
70
65
60
55
9Vin
24Vin
36Vin
50
45
40
10
20
30
40
50
60
70
80
90
80
75
70
65
60
100
Output Current [%]
18
20
22
24
26
28
30
32
34
36
Input Voltage [VDC]
continued on next page
www.recom-power.com
REV.: 3/2019
PD-2
RP20-FW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP20-4805SFW
Efficiency vs. Output Current
95
Efficiency vs. Input Voltage full load
90
90
88
80
Efficiency [%]
Efficiency [%]
85
75
70
65
60
55
18Vin
48Vin
75Vin
50
45
40
86
84
82
80
78
20
10
30
40
50
60
70
80
90
100
18
24
30
36
42
48
54
60
66
75
Input Voltage [VDC]
Output Current [%]
OUTPUT VOLTAGE TRIMMING
Output Voltage Trimming
Single output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external
trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for choosing these
trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resistor
required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below.
Trim up
-Vout
Trim
Trim down
RD
RU
+Vout
Trim
RP20-xx3.3SFW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
3.333
3.366
3.399
3.432
3.465
3.498
3.531
3.564
3.597
3.63
[VDC]
RU =
57.93
26.16
15.58
10.28
7.11
4.99
3.48
2.34
1.46
0.75
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
3.267
3.234
3.201
3.168
3.135
3.102
3.069
3.036
3.003
2.97
[VDC]
RD =
69.47
31.23
18.49
12.12
8.29
5.74
3.92
2.56
1.50
0.65
[kW]
2
3
4
5
6
7
8
9
10
[%]
Trim down
RP20-xx05SFW
Trim up
1
Vout =
5.05
5.10
5.15
5.20
5.25
5.30
5.35
5.4
5.45
5.50
[VDC]
RU =
36.57
16.58
9.92
6.58
4.59
3.25
2.30
1.59
1.03
0.59
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Trim down
Vout =
4.95
4.90
4.85
4.80
4.75
4.70
4.65
4.60
4.55
4.50
[VDC]
RD =
45.53
20.61
12.31
8.15
5.66
4.00
2.81
1.92
1.23
0.68
[kW]
continued on next page
www.recom-power.com
REV.: 3/2019
PD-3
RP20-FW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP20-xx12SFW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
12.12
12.24
12.36
12.48
12.60
12.72
12.84
12.96
13.08
13.20
[VDC]
RU =
367.91
165.95
98.64
64.98
44.78
31.32
21.70
14.49
8.88
4.39
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
11.88
11.76
11.64
11.52
11.40
11.28
11.16
11.04
10.92
10.8
[VDC]
RD =
460.99
207.95
123.60
81.42
56.12
39.25
27.20
18.16
11.13
5.51
[kW]
Trim down
RP20-xx15SFW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
15.15
15.3
15.45
15.60
15.75
15.90
16.05
16.20
16.35
16.50
[VDC]
RU =
404.18
180.59
106.06
68.80
46.44
31.53
20.88
12.90
6.69
1.72
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
14.85
14.70
14.55
14.40
14.25
14.10
13.95
13.80
13.65
13.50
[VDC]
RD =
499.82
223.41
131.27
85.20
57.56
39.14
25.97
16.10
8.42
2.282
[kW]
Trim down
REGULATIONS
Parameter
Condition
Value
Output Accuracy
±1.0%
Line Regulation
low line to high line,
full load
Single
Dual
±0.2%
±0.5%
Load Regulation
0% to 100% load
Single
Dual
±0.5%
±1.0%
asymmetrical 25%100% load
±5.0%
25% load step change
250μs
Condition
Value
Cross Regulation
Transient Response Recovery Time
PROTECTIONS
Parameter
Short Circuit Protection (SCP)
Over Voltage Protection (OVP)
Over Load Protection (OLP)
continuous, automatic recovery
zener diode clamp
3.3Vout
5Vout
12Vout
15Vout
% Iout rated
Isolation Voltage (7)
I/P to O/P
I/P to O/P to case
Isolation Resistance
Viso= 500VDC
Isolation Capacitance
3.9VDC
6.2VDC
15VDC
18VDC
150% typ.
1.6kVDC/ 1 minute
1.6kVDC/ 1 minute
1GΩ min.
1500pF max.
Notes:
Note7: For repeat Hi-Pot testing, reduce the time and/or the test voltage
Note8: This power module is not internally fused. An input line fuse must always be used
www.recom-power.com
REV.: 3/2019
PD-4
RP20-FW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
ENVIRONMENTAL
Parameter
Condition
Value
without derating
with derating
Operating Temperature Range
-40°C to +72°C
-40°C to +105°C
Maximum Case Temperature
+105°C
Temperature Coefficient
±0.02%/K max.
@ natural convection
0.1m/s
Thermal Impedance
without heat-sink
with heat-sink
12K/W
10K/W
Operating Altitude
2000m
Operating Humidity
non-condensing
5% - 95% RH
Pollution Degree
PD2
Thermal Shock
according to MIL-STD-810F
Vibration
according to MIL-STD-810F
MIL-HDBK-217F, G.B.
Bellcore TR-NWT-000332 (9)
MTBF
RP20-4805SFW-HC
RP20-4805SFW
100
100
80
80
Output Power [%]
Output Power [%]
Derating Graph (10)
1851 x 103 hours
2350 x 103 hours
60
40
20
0
-40
-20
0
20
40
60
72
80
Ambient Temperature [°C]
60
40
20
0
-40
100 120
105
-20
0
20
40
60
80
78
Ambient Temperature [°C]
100 120
105
Notes:
Note9: BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment)
Note10: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number
not shown here please contact RECOM Techsupport for detailed information
SAFETY AND CERTIFICATIONS
Certificate Type (Safety)
Condition
Information Technology Equipment, General Requirements for Safety
E196683
RoHS 2
Standard
UL60950-1, 2nd Edition, 2011
CAN/CSA-C22.2 No. 60950-1-03, 2nd Edition, 2011
RoHS-2011/65/EU + AM-2015/863
EMC Compliance
Condition
Standard / Criterion
Electromagnetic compatibility of multimedia equipment - Emission
requirements
with external filter
(see filter suggestion below)
EN55032, Class A and B
ESD Electrostatic discharge immunity test
Air ±8kV and Contact ±6kV
EN61000-4-2, Criteria B
10 V/m
EN61000-4-3, Criteria A
(11)
±2kV
EN61000-4-4, Criteria B
±1kV
EN61000-4-5, Criteria A
Immunity to conducted disturbances, induced by radio-frequency fields
10 Vr.m.s
EN61000-4-6, Criteria A
100A/m continuous; 1000A/m 1s
EN61000-4-8, Criteria A
Radiated, radio-frequency, electromagnetic field immunity test
Fast Transient and Burst Immunity
Surge Immunity
(11)
Power Magnetic Field Immunity
continued on next page
www.recom-power.com
REV.: 3/2019
PD-5
RP20-FW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
Notes:
Note11: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5
Recom suggests Nippon chemi-con KY series 220μF/100V
EMC Filtering Suggestions according to EN55032
Single
Dual
C2
C2
F1
+Vin
+Vin
+Vout
+Vout
F1
+Vin
+Vin
C1
+Vout
+Vout
C1
Com
Com
-Vin
-Vin
C2
-Vout
+V
Component List
Class A
C1
MODEL
L1 RP20-48xxSFW
F1
C3
+V
RP20-48xxDFW
+Vout
in
C1
1μF/100V
+V
1210 MLCCout
+Vin
C1
-Vout
1000pF/2kV
C3
1808 MLCC +V
+Vout
+Vout
Com
+Vout
-Vout
+Vin
C2
C1
-Vout
C4
L1
F1
+Vin
C3
-Vout
out
Dual
-Vin
-Vin
Com
-Vout
Com
-Vout
+Vout
Com
C2
C4
L1
F1
+Vin
Single
C3
C3
1000pF/2kV
3
1808 MLCC
1808 MLCC
-Vout
+Vout
-VC
in
L1
F1000pF/2kV
1
+Vin
C1
-Vin
+Vin
C1
1000pF/2kV
-Vin
1808 MLCC
-Vout
C2
-Vin
+Vin
C2
-VoutN/A
Cin 3
-Vout
C2
C3
F1
+Vin
C1
RP20-24xxSFW-V
-Vin RP20-24xxDFW
+Vout
+Vout
in
+Vin
-Vin
-Vin
C3
F1
+Vin
-Vout
C2
Com
-Vin
-Vin
-Vout
-Vout
-Vin
-Vin
C4
+Vout
+Vout
Com
-Vout
-Vout
C4
Component List Class B
MODEL
RP20-24xxSFW
RP20-24xxDFW
RP20-48xxSFW
RP20-48xxDFW
C1
4.7μF/50V
1812 MLCC
2.2μF/100V
1812 MLCC
C2
C3/C4
L1
N/A
1000pF/2kV
1808 MLCC
CMC: 450μH
ref.: WE 7448227005 ref.: CMC-05
2.2μF/100V
1812 MLCC
1000pF/2kV
1808 MLCC
CMC: 325μH
ref: WE 744290321 ref.: CMC-06
DIMENSIONS and PHYSICAL CHARACTERISTICS
Parameter
Material
Dimensions (LxWxH)
Weight
Type
Value
case
base
potting
without Heat-sink
with Heat-sink
nickel coated copper
FR4 PCB
epoxy (UL94V-0)
50.8 x 25.4 x 10.2mm
56.8 x 25.4 x 16.8mm
without Heat-sink
with Heat-sink
27g
37.89g
continued on next page
www.recom-power.com
REV.: 3/2019
PD-6
RP20-FW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
Dimension Drawing (mm)
Pinning Information
5.6
25.4
10.2
50.8
Pin #
1
2
3
4
5
6
15.20
8 x 2.54= 20.32
Single
+Vin
-Vin
+Vout
Trim
-Vout
CTRL (3)
Dual
+Vin
-Vin
+Vout
Com
-Vout
CTRL (3)
Tolerance: xx.x= ±0.5mm
xx.xx= ±0.25mm
Ø 1.0±0.1
Recommended Footprint Details
2
Bottom View
6
5
2
4
1
2.54
6
2.54
1
12.70
7.62
3
10.2
5.08
2.54
Top View
4
3
5
Dimension Drawing with Heat-sink (mm)
50.8
10.2
16.8
5.85
56.8
15.20
8 x 2.54= 20.32
24.2
5.6
25.4
Top View
Heat-sink
Ø 1.0±0.1
12.70
2
6
Bottom View
1
2.54
2
4
2.54
5
6
2.54
1
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7.62
3
10.2
5.08
Recommended Footprint Details
Top View
4
3
5
REV.: 3/2019
PD-7
RP20-FW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
PACKAGING INFORMATION
Parameter
Type
Value
Packaging Dimension (LxWxH)
tube
tray
without heat-sink
with heat-sink
255.0 x 54.0 x 22.0mm
302.5 x 222.0 x 20.0mm
Packaging Quantity
tube
tray
without heat-sink
with heat-sink
9pcs
20pcs
Storage Temperature Range
Storage Humidity
-55°C to +125°C
non-condensing
5% - 95% RH
The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The
products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause
loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized
use of RECOM products in such safety-critical applications.
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REV.: 3/2019
PD-8