RP40-120512TG/HC

Features • • • • • • Regulated Converter 2:1 input voltage range 1.6kVDC isolation UL certified Efficiency up to 90% Six-sided continuous shield Available as power module (RPM40-G) Description The RP40-G series DC/DC converters are certified to UL 60950-1 and to cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2” x 2” package meets military standards for thermal shock and vibration tolerance. Selection Guide Part Number RP40-123.3SG (3) RP40-1205SG (3) RP40-1212SG (3) RP40-1215SG (3) RP40-243.3SG (3) RP40-2405SG (3) RP40-2412SG (3) RP40-2415SG (3) RP40-483.3SG (3) RP40-4805SG (3) RP40-4812SG (3) RP40-4815SG (3) RP40-1212DG (3) RP40-1215DG (3) RP40-2412DG (3) RP40-2415DG (3) RP40-4812DG (3) RP40-4815DG (3) RP40-120512TG (3) RP40-120515TG (3) RP40-240512TG (3) RP40-240515TG (3) RP40-480512TG (3) RP40-480515TG (3) Input Output Output Input (1) Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current typ. Load (2) [VDC] [VDC] [mA] [mA] [%] [µF] 9-18 3.3 8000 2558 86 21000 9-18 5 8000 3876 86 13600 9-18 12 3333 3876 86 2360 9-18 15 2666 3830 87 1510 18-36 3.3 8000 1264 87 21000 18-36 5 8000 1873 89 13600 18-36 12 3333 1894 88 2360 18-36 15 2666 1872 89 1510 36-75 3.3 8000 625 88 21000 36-75 5 8000 926 90 13600 36-75 12 3333 936 89 2360 36-75 15 2666 936 89 1510 9-18 ±12 ±1800 4235 85 ±1200 9-18 ±15 ±1400 4118 85 ±750 18-36 ±12 ±1800 2069 87 ±1200 18-36 ±15 ±1400 2011 87 ±750 36-75 ±12 ±1800 1034 87 ±1200 36-75 ±15 ±1400 1006 87 ±750 9-18 5/±12 6000/±400 3837 86 6800/±330 9-18 5/±15 6000/±300 3779 86 6800/±110 18-36 5/±12 6000/±400 1897 87 6800/±330 18-36 5/±15 6000/±300 1868 87 6800/±110 36-75 5/±12 6000/±400 938 88 6800/±330 36-75 5/±15 6000/±300 923 88 6800/±110 DC/DC Converter RP40-G 40 Watt 2” x 2” Single, Dual and Triple Output E196683 UL60950-1 certified Notes: Note1: Maximum values at nominal input voltage and full load of standard type Note2: Max. Cap load is tested at minimum Input and constant resistive load Model Numbering RP40-__ __ G- _ nom. Input Voltage “Package (3)” Output Voltage Single, Dual or Triple Notes: Note3: add suffix “-HC” for premounted Heat-sink with clips Ordering Examples RP40-2405SG = 24V Input, 5V Output, Single RP40-4812DG-HC = 48V Input, ±12V Output, Dual, Heat-sink premounted www.recom-power.com REV.: 3/2019 PD-1 RP40-G DC/DC Converter Series Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated) BASIC CHARACTERISTICS Parameter Condition Min. Typ. nom. Vin = 12VDC nom. Vin = 24VDC nom. Vin = 48VDC 9VDC 18VDC 36VDC 12VDC 24VDC 48VDC Max. Input Filter Input Voltage Range Input Surge Voltage nom. Vin = 12VDC nom. Vin = 24VDC nom. Vin = 48VDC DC-DC ON DC-DC OFF 8VDC nom. Vin = 24VDC DC-DC ON DC-DC OFF 16VDC nom. Vin = 48VDC DC-DC ON DC-DC OFF 34VDC 100ms max. nom. Vin = 12VDC Under Voltage Lockout (UVLO) 17.8VDC 36VDC refer to “OUTPUT VOLTAGE TRIMMING“ -10% Minimum Load (6) Single Dual and Triple 0% 10% Start-up Time Power up ON/OFF CTRL Output Voltage Trimming (4) Input Reflected Ripple Current LC Type 18VDC 36VDC 75VDC 36VDC 50VDC 100VDC 9VDC +10% 40mAp-p (5) ON/OFF CTRL (7) 25ms 25ms Open or 3.0VDC < VCTRL< 12VDC Short or 0VDC < VCTRL< 1.2VDC -0.5mA +0.5mA DC-DC ON DC-DC OFF Positive Logic Input Current of CTRL pin DC-DC ON Standby Current DC-DC OFF 2.5mA Internal Operating Frequency 270kHz measured at 20MHz BW with a 0.1µF/50V MLCC Ripple and Noise 300kHz Single 3.3Vout, 5Vout 12Vout, 15Vout 50mVp-p 75mVp-p Dual ±12Vout ±15Vout 120mVp-p 150mVp-p Triple 5Vout ±12Vout, ±15Vout 50mVp-p 75mVp-p 330kHz Notes: Note4: For the single output: Maximum output deviation is 10% inclusive of remote sense and trim. If remote sense is not being used, the +Sense should be connected to its corresponding +Vout and likewise the -Sense should be connected to its corresponding -Vout Note5: Simulated source impedance of 12μH. 12μH inductor in series with +Vin Note6: The dual and triple output required a minimum loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification Note7: The pin voltage is referenced to -Vin pin RP40-1205SG Efficiency vs. Output Current 95 90 85 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 9Vin 12Vin 18Vin 50 45 40 10 Efficiency vs. Input Voltage 90 20 30 40 50 60 70 Output Current [%] www.recom-power.com 80 90 80 75 70 65 60 100 continued on next page REV.: 3/2019 9 10 11 12 13 14 15 16 17 18 Input Voltage [VDC] PD-2 RP40-G DC/DC Converter Series Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated) RP40-2405SG Efficiency vs. Output Current 95 90 90 85 80 Efficiency [%] Efficiency [%] Efficiency vs. Input Voltage 95 75 70 65 60 55 18Vin 24Vin 36Vin 50 45 40 10 20 30 40 50 60 70 80 90 85 80 75 70 65 60 100 9 10 11 12 13 14 15 16 17 18 Input Voltage [VDC] Output Current [%] RP40-4805SG Efficiency vs. Output Current 95 90 90 85 80 85 Efficiency [%] Efficiency [%] Efficiency vs. Input Voltage 95 75 70 65 60 55 36Vin 48Vin 75Vin 50 45 20 30 40 50 60 70 80 90 75 70 65 40 10 80 60 100 36 40 44 48 52 56 60 64 68 72 75 Input Voltage [VDC] Output Current [%] OUTPUT VOLTAGE TRIMMING Output Voltage Trimming Some single/dual output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for choosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. Trim up Trim down -Sense or -Vout Trim RU RD +Sense or +Vout Trim RP40-xx3.3SG Trim up 1 2 3 4 5 6 7 8 9 10 [%] Vout = 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 [VDC] RU = 57.93 26.16 15.58 10.28 7.11 4.99 3.48 2.34 1.46 0.75 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Vout = 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 [VDC] RD = 69.47 31.23 18.49 12.12 8.29 5.74 3.92 2.56 1.50 0.65 [kW] Trim down continued on next page www.recom-power.com REV.: 3/2019 PD-3 RP40-G DC/DC Converter Series Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated) RP40-xx05SG Trim up 1 2 3 4 5 6 7 8 9 10 [%] Vout = 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 [VDC] RU = 36.57 16.58 9.92 6.58 4.59 3.25 2.30 1.59 1.03 0.59 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Vout = 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 [VDC] RD = 45.53 20.61 12.31 8.15 5.66 4.00 2.81 1.92 1.23 0.68 [kW] Trim down RP40-xx12SG Trim up 1 2 3 4 5 6 7 8 9 10 [%] Vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 [VDC] RU = 367.91 165.95 98.64 64.98 44.78 31.32 21.70 14.49 8.88 4.39 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Trim down Vout = 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 [VDC] RD = 460.99 207.95 123.60 81.42 56.12 39.25 27.20 18.16 11.13 5.51 [kW] RP40-xx15SG Trim up 1 2 3 4 5 6 7 8 9 10 [%] Vout = 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 [VDC] RU = 404.18 180.59 106.06 68.80 46.44 31.53 20.88 12.90 6.69 1.72 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Trim down Vout = 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 [VDC] RD = 499.82 223.41 131.27 85.20 57.56 39.14 25.97 16.10 8.42 2.282 [kW] RP40-xx12DG Trim up 1 2 3 4 5 6 7 8 9 10 [%] Vout = 24.24 24.48 24.72 24.96 25.20 25.44 25.68 25.92 26.16 26.40 [VDC] RU = 218.21 98.10 58.07 38.05 26.04 18.03 12.32 8.03 4.69 2.02 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Vout = 23.76 23.52 23.28 23.04 22.80 22.56 22.32 22.08 21.84 21.6 [VDC] RD = 273.44 123.02 72.87 47.80 32.76 22.73 15.57 10.20 6.02 2.67 [kW] 2 3 4 5 6 7 8 9 10 [%] Trim down RP40-xx15DG Trim up 1 Vout = 30.30 30.60 30.90 31.20 31.50 31.80 32.10 32.40 32.70 33.00 [VDC] RU = 268.29 120.64 71.43 46.82 32.06 22.21 15.10 9.91 5.81 2.53 [kW] 1 2 3 4 5 6 7 8 9 10 [%] Trim down Vout = 29.70 29.40 29.10 28.80 28.50 28.20 27.90 27.60 27.30 27.00 [VDC] RD = 337.71 152.02 90.13 59.18 40.61 28.23 19.39 12.76 7.60 3.47 [kW] www.recom-power.com REV.: 3/2019 PD-4 RP40-G DC/DC Converter Series Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated) REGULATIONS Parameter Condition Value Single, Dual Triple Main Triple Auxiliary Output Accuracy Line Regulation Single, Dual Triple Main Triple Auxiliary Single Dual low line to high line, full load min. load to full load Load Regulation 10% to 100% balanced on auxiliaries Triple Main ±2.0% max. 10% to 100% balanced on all outputs Triple Auxiliary ±5.0% max. asymmetrical 25%/100% FL Dual ±5.0% max. Triple Main ±1.0% max. Triple Auxiliary ±5.0% max. Triple: main output (5Vout) 100%load, auxiliary 100%, other auxiliary 25% to 100% load or main output (5Vout) 25%, auxiliary 25%, other auxiliary 25% to 100% Cross Regulation Transient Response Recovery Time ±1.0% max. ±1.0% max. ±5.0% max. ±0.5% max. ±1.0% max. ±5.0% max. ±0.5% max. ±1.0% max. 25% load step change 250μs typ. PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) continuous, automatic recovery Over Voltage Protection (OVP) zener diode clamp Over Load Protection (OLP) Over Temperature Protection (OTP) Isolation Voltage (8) Isolation Resistance 3.3Vout 5Vout 12Vout 15Vout % of Iout rated 3.9VDC 6.2VDC 15VDC 18VDC 150% typ. 115°C typ. I/P to O/P I/P to O/P to case Viso= 500VDC Isolation Capacitance 1.6kVDC/ 1 minute 1.6kVDC/ 1 minute 1GΩ min. 1000pF max. Notes: Note8: For repeat Hi-Pot testing, reduce the time and/or the test voltage Note9: This power module is not internally fused. An input line fuse must always be used ENVIRONMENTAL Parameter Operating Temperature Range Condition without derating with derating Maximum Case Temperature Operating Humidity -40°C to +66°C -40°C o +100°C +100°C max. Temperature Coefficient Thermal Impedance Value ±0.02%/K max. @ natural convection 0.1m/s without heat-sink with heat-sink non-condensing 9.2K/W 7.6K/W 5% - 95% RH continued on next page www.recom-power.com REV.: 3/2019 PD-5 RP40-G DC/DC Converter Series Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated) Parameter Condition Value Thermal Shock according to MIL-STD-810F Vibration according to MIL-STD-810F 9224 x 102 hours 1398 x 10³ hours MIL-HDBK-217F, G.B. Bellcore TR-NWT-000332 (10) MTBF Derating Graph (11) RP40-483.3SG with Heat-sink RP40-483.3SG 80 80 Output Power [%] 100 Output Power [%] 100 60 40 20 0 -40 -20 0 20 40 60 80 66 60 40 20 0 -40 100 120 Ambient Temperature [°C] -20 0 20 40 60 80 73 100 120 Ambient Temperature [°C] Notes: Note10: BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment) Note11: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact RECOM Techsupport for detailed information SAFETY AND CERTIFICATIONS Certificate Type (Safety) Information Technology Equipment, General Requirements for Safety EAC Condition E196683 Standard UL60950-1, 1st Edition CAN/CSA-C22.2 No. 60950-1, 1st Edition RU-AT.49.09571 RoHS2 TP TC 004/2011 RoHS-2011/65/EU + AM-2015/863 EMC Compliance Condition Standard / Criterion Electromagnetic compatibility of multimedia equipment - Emission requirements with external filter (see filter suggestion below) EN55032, Class A and B ESD Electrostatic discharge immunity test Air ±8kV and Contact ±6kV EN61000-4-2, Criteria B Radiated, radio-frequency, electromagnetic field immunity test 10 V/m EN61000-4-3, Criteria A Fast Transient and Burst Immunity (12) ±2kV EN61000-4-4, Criteria B Surge Immunity (12) ±1kV EN61000-4-5, Criteria B 10 Vr.m.s EN61000-4-6, Criteria A 100A/m continuous; 1000A/m 1s EN61000-4-8, Criteria A Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity Notes: Note12: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5 The filter capacitor Recom suggests: Nippon chemi-con KY series 220μF/100V www.recom-power.com REV.: 3/2019 PD-6 RP40-G DC/DC Converter Series Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated) EMC Filtering Suggestions according to EN55032 Single Dual C3 C3 F1 +Vin +Vin C1 +Vout +Vout F1 +Vin +Vin C2 C1 +Vout +Vout C2 Com Com -Vin -Vin -Vout -Vout -Vin -Vin C4 -Vout Triple C3 -Vout -Vin C4 C3 -Vout C1 +Vin C5 C1 Com L1 F1 Com +Vin F1 +Vout +Vout +Vin -Vout C2 C3 -Vin C4 C2 +Vout +Vout +Vout +Vout F1 +Vin -Vin +Aux L1 Com Com -Aux C 1 C4 C5 +Vin C2 C3 C4 C4 -V Class A Component List -Vin C3 in MODEL +Vin F1 -Vout +Vin RP40-48xxSG, RP40-48xxDG Com RP40-48xxTG Com C3 -Vout -Vout C6 +Vin +Vin -Vin out C C4 2 C1 C2 +Vinout C3 C4 -Vin C3 C4 N/A Com +Vout F1 +Vin 1000pF/2kV, 1808 MLCC in -Vout +Aux C1 -Aux -Vout 1000pF/2kV, 1808 MLCC Dual C5 L1 Com C2 +Vin C3 +Vout C4 Com -Vout +Vout -Vout C5 +Vout +Vout C4 +Vin -Vout -Vout +Vout +Vin C1 Com Com L1 F1 C2 C3 C4 Com -Vin -Vin C6 C6 Component List Class B MODEL C1 C2 C3 C4 C5/C6 L1 RP40-12xxSG RP40-12xxDG RP40-12xxTG 4.7μF/50V 1812 MLCC N/A 4.7µF/50V 1812 MLCC N/A 1000pF/2kV 1808 MLCC CMC: 450μH ref.: WE 7448227005 or ref.: CMC-05 RP40-24xxSG RP40-24xxDG RP40-24xxTG 6.8μF/50V 1812 MLCC N/A 6.8μF/50V 1812 MLCC N/A 1000pF/2kV 1808 MLCC CMC: 450μH ref.: WE 7448227005 or ref.: CMC-05 RP40-48xxSG RP40-48xxDG RP40-48xxTG 2.2μF/100V 1812 MLCC 2.2μF/100V 1812 MLCC 6.8μF/50V 1812 MLCC 2.2μF/100V 1812 MLCC 1000pF/2kV 1808 MLCC CMC: 830μH ref.: WE 744822301 or ref.: CMC-08 www.recom-power.com REV.: 3/2019 +Vin Com C6 Triple C5 -Vin -Vin -Vin C6 +Vin -Vout out C4 -Vin Com -V -V 1000pF/2kV, 1808 MLCC +Vout Com -Vin C4 -Vin +Vout +Vout C4 +Vout C2 +Vout -Vin C2 -Vin C3 +Vin C1 -Vout +Vout C6 F1 C5 +Vin N/A -V in 2.2μF/100V, 1812 MLCC Com L1 FCom 1 -Vout -V 1812 MLCC 6.8μF/50V, -V Single C1 F1 C1 -Vout C3/C4 +Vin N/A C5 C6 -Vout Com -Vin +Vout +Vout F1 +Vin L1 in C1 -Vin 6.8μF/50V, 1812 MLCC F1 RP40-24xxSG, RP40-24xxDG -V +V +Vin -Vin out RP40-24xxTG +Vout C2 +Vout +Vout in C3 -Vin +Vin Com Com -Vin C1 C6 +V RP40-12xxSG, RP40-12xxDG C C RP40-12xxTG 1 2 C5 -Vout +Vout +Vout PD-7 -Vin RP40-G DC/DC Converter Series Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated) DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material case base potting nickel coated copper FR4 PCB epoxy (UL94-V0) Dimensions (LxWxH) without Heat-sink with Heat-sink 50.8 x 50.8 x 10.2mm 56.8 x 50.8 x 17.0mm Weight without Heat-sink with Heat-sink 60.0g 81.06g Dimension Drawing (mm) Pin Connections Pin # 1 Single Dual Triple +Vin +Vin +Vin 2 -Vin -Vin -Vin 3 CTRL CTRL CTRL 4 NC No Pin +AUX 5 -Sense (5) +Vout Com 6 +Sense Com -AUX 7 +Vout Com +Vout 8 -Vout -Vout Com 9 Trim Trim NC (5) NC= No Connection Pin Pitch Tolerance ±0.25mm xx.x = ±0.5mm xx.xx = ±0.25mm 50.8 5.6 10.2 50.8 2.54 18 x 2.54= 45.72 Ø 1.0±0.1 Recommended Footprint Details 2.54 Bottom View 10.16 2 3 6 7 2.54 1 7 Top View 6 5 8 9 8 12.70 5.08 3 2 2.54 7.62 15.24 5 1 9 4 5.08 5.08 22.9 4 Ø1.3 +0.15/-0 continued on next page www.recom-power.com REV.: 3/2019 PD-8 RP40-G DC/DC Converter Series Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated) Dimension Drawing (mm) with Heat-sink Pin Connections Pin # 50.8 50.8 Top View Heat-sink Single Dual Triple 1 +Vin +Vin +Vin 2 -Vin -Vin -Vin 3 CTRL CTRL CTRL 4 NC No Pin +AUX 5 -Sense (5) +Vout Com 6 +Sense (5) Com -AUX 7 +Vout Com +Vout 8 -Vout -Vout Com 9 Trim Trim NC NC= No Connection Pin Pitch Tolerance ±0.25mm xx.x = ±0.5mm xx.xx = ±0.25mm 56.8 17.0 5.6 10.2 5.85 50.0 2.54 18 x 2.54= 45.72 Ø 1.0 2.54 Ø1.3 +0.15/-0 Parameter 1 Packaging Quantity 2 Bottom View 10.16 Storage Temperature Range Storage Humidity 3 6 7 tube tray tube tray 9 Value 3 without heat-sink with heat-sink 8 255.0 x 54.0 x 22.0mm 306.0 x 226.0 x 30.0mm 2 without heat-sink Top View with heat-sink 1 7 6 4pcs 12pcs 5 -55°C to +125°C non-condensing 8 9 12.70 5.08 5 2.54 7.62 15.24 5.08 Packaging Dimension (LxWxH) Type 5% - 95% RH 4 5.08 22.9 4 2.54 PACKAGING INFORMATION The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV.: 3/2019 PD-9