Features
•
•
•
•
•
•
Regulated
Converter
4:1 wide input voltage range
1.6kVDC isolation
UL certified
Efficiency up to 89%
Six-sided continuous shield
Available as power module (RPM40-GW)
Description
The RP40-GW series wide input range DC/DC converters are certified to UL 60950-1 and to
cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety
standards are required. The industry standard 2” x 2” package meets military standards for thermal
shock and vibration tolerance.
DC/DC Converter
RP40-GW
40 Watt
2” x 2”
Single and
Dual Output
Selection Guide
Part Number
Input
Output
Output
Input (1) Efficiency (1) Max. Capacitive
Voltage Range Voltage
Current
Current
typ.
Load (2)
[VDC] [VDC] [mA] [mA] [%]
[µF]
RP40-243.3SGW (3,4)
9-36
3.3
10000
1580
87
25750
RP40-2405SGW (3,4)
9-36
5
8000
1894
88
13600
RP40-2412SGW (3,4)
9-36
12
3333
1916
87
2360
RP40-2415SGW (3,4)
9-36
15
2666
1915
87
1510
RP40-483.3SGW (3,4)
18-75
3.3
10000
790
87
25750
RP40-4805SGW (3,4)
18-75
5
8000
936
89
13600
RP40-4812SGW (3,4)
18-75
12
3333
958
87
2360
RP40-4815SGW (3,4)
18-75
15
2666
947
88
1510
RP40-2412DGW (3,4)
9-36
±12
±1667
1938
86
±1200
RP40-2415DGW (3,4)
9-36
±15
±1333
1938
86
±750
RP40-4812DGW (3,4)
18-75
±12
±1667
958
87
±1200
RP40-4815DGW (3,4)
18-75
±15
±1333
969
86
±750
Notes:
Note1: Maximum values at nominal input voltage and full load of standard type
Note2: Max. Cap load is tested at minimum Input and constant resistive load
E196683
UL60950-1 certified
Model Numbering
RP40-__ __ GW/_- _
nom. Input Voltage
Output Voltage
“Package (4)”
“CTRL Logic (3)”
Single or Dual
Notes:
Note3: no suffix for CTRL function with Positive Logic (1=ON, 0=OFF)
add suffix “N” for CTRL function with Negative Logic (0=ON, 1=OFF)
Note4: add suffix “-HC” for premounted Heat-sink with clips
Ordering Examples
RP40-2405SGW = 24V Input, 5V Output, Single, Positive Logic CTRL pin
RP40-4812DGW/N-HC = 48V Input, ±12V Output, Dual, Negative Logic CTRL pin, Heat-sink premounted
www.recom-power.com
REV.: 4/2019
PD-1
RP40-GW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
BASIC CHARACTERISTICS
Parameter
Input Filter
Condition
Min.
Typ.
Max.
nom. Vin = 24VDC
nom. Vin = 48VDC
9VDC
18VDC
24VDC
48VDC
36VDC
75VDC
Pi-Type
(5)
Input Voltage Range
Input Surge Voltage
100ms max.
nom. Vin = 24VDC
nom. Vin = 48VDC
nom. Vin = 24VDC
DC-DC ON
DC-DC OFF
8VDC
nom. Vin = 48VDC
DC-DC ON
DC-DC OFF
16VDC
Under Voltage Lockout (UVLO)
Output Voltage Trimming (6)
Input Reflected Ripple Current
50VDC
100VDC
9VDC
18VDC
refer to “OUTPUT VOLTAGE TRIMMING“
-10%
Single
Dual
0%
10%
+10%
20mAp-p
(7)
Minimum Load (8)
Power up
ON/OFF CTRL
Start-up Time
20ms
20ms
Positive Logic
DC-DC ON
DC-DC OFF
Negative Logic
DC-DC ON
DC-DC OFF
ON/OFF CTRL (9)
Input Current of CTRL pin
Open or 3.0VDC < VCTRL< 12VDC
Short or 0VDC < VCTRL< 1.2VDC
Short or 0VDC < VCTRL< 1.2VDC
Open or 3.0VDC < VCTRL< 12VDC
-0.5mA
DC-DC ON
nom. Vin = 24VDC
nom. Vin = 48VDC
Standby Current
+0.5mA
10mA
5mA
DC-DC OFF
DC-DC OFF
Internal Operating Frequency (10)
270kHz
Ripple and Noise
measured by 20MHz BW
300kHz
3.3Vout, 5Vout
12Vout, 15Vout
50mVp-p
75mVp-p
±12Vout
±15Vout
120mVp-p
150mVp-p
330kHz
Notes:
Note5: An external filter capacitor is required for normal operation. The capacitor should be capable of handing 1A ripple
current for 48V/24V models. RECOM suggest: Nippon chemi-con KY series, 220μF/100V, ESR 90mΩ
Note6: For the single output: Maximum output deviation is 10% inclusive of remote sense and trim. If remote sense is not being use, the
+Sense should be connected to its corresponding +Vout and likewise the -Sense should be conneted to its corresponding -Vout
Note7: Simulated source impedance of 12μH. 12μH inductor in series with +Vin
Note8: The dual output required a minimum loading on the output to maintain specified regulation. Operation under
no- load condition will not damage these devices, however they may not meet all listed specification
Note9: The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to -Vin pin
Note10: Operating frequency for dual output: master (5Vout) 300kHz slave (3.3Vout) 500kHz
RP40-2405SGW
Efficiency vs. Output Current
95
90
89
80
Efficiency [%]
Efficiency [%]
85
75
70
65
60
55
9Vin
24Vin
36Vin
50
45
40
10
Efficiency vs. Input Voltage
90
20
30
40
50
60
70
Output Current [%]
www.recom-power.com
80
90
88
87
86
85
84
83
9
100
continued on next page
REV.: 4/2019
12
15
18
21
24
27
30
33
36
Input Voltage [VDC]
PD-2
RP40-GW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP40-4805SGW
Efficiency vs. Output Current
90
90
85
80
85
Efficiency [%]
Efficiency [%]
Efficiency vs. Input Voltage
95
95
75
70
65
60
55
18Vin
48Vin
75Vin
50
45
40
10
20
30
40
50
60
70
80
90
80
75
70
65
60
100
18
24
30
36
42
48
54
60
66
72
75
Input Voltage [VDC]
Output Current [%]
OUTPUT VOLTAGE TRIMMING
Output Voltage Trimming
Some single/dual output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by
using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for
choosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work
out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below.
Trim up
Trim down
-Sense
or -Vout
Trim
RU
RD
+Sense
or +Vout
Trim
RP40-xx3.3SGW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
3.333
3.366
3.399
3.432
3.465
3.498
3.531
3.564
3.597
3.63
[VDC]
RU =
57.93
26.16
15.58
10.28
7.11
4.99
3.48
2.34
1.46
0.75
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Trim down
Vout =
3.267
3.234
3.201
3.168
3.135
3.102
3.069
3.036
3.003
2.97
[VDC]
RD =
69.47
31.23
18.49
12.12
8.29
5.74
3.92
2.56
1.50
0.65
[kW]
2
3
4
5
6
7
8
9
10
[%]
RP40-xx05SGW
Trim up
1
Vout =
5.05
5.10
5.15
5.20
5.25
5.30
5.35
5.4
5.45
5.50
[VDC]
RU =
36.57
16.58
9.92
6.58
4.59
3.25
2.30
1.59
1.03
0.59
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Trim down
Vout =
4.95
4.90
4.85
4.80
4.75
4.70
4.65
4.60
4.55
4.50
[VDC]
RD =
45.53
20.61
12.31
8.15
5.66
4.00
2.81
1.92
1.23
0.68
[kW]
continued on next page
www.recom-power.com
REV.: 4/2019
PD-3
RP40-GW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP40-xx12SGW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
12.12
12.24
12.36
12.48
12.60
12.72
12.84
12.96
13.08
13.20
[VDC]
RU =
367.91
165.95
98.64
64.98
44.78
31.32
21.70
14.49
8.88
4.39
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
11.88
11.76
11.64
11.52
11.40
11.28
11.16
11.04
10.92
10.8
[VDC]
RD =
460.99
207.95
123.60
81.42
56.12
39.25
27.20
18.16
11.13
5.51
[kW]
Trim down
RP40-xx15SGW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
15.15
15.3
15.45
15.60
15.75
15.90
16.05
16.20
16.35
16.50
[VDC]
RU =
404.18
180.59
106.06
68.80
46.44
31.53
20.88
12.90
6.69
1.72
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
14.85
14.70
14.55
14.40
14.25
14.10
13.95
13.80
13.65
13.50
[VDC]
RD =
499.82
223.41
131.27
85.20
57.56
39.14
25.97
16.10
8.42
2.282
[kW]
2
3
4
5
6
7
8
9
10
[%]
Trim down
RP40-xx12DGW
Trim up
1
Vout =
24.24
24.48
24.72
24.96
25.20
25.44
25.68
25.92
26.16
26.40
[VDC]
RU =
218.21
98.10
58.07
38.05
26.04
18.03
12.32
8.03
4.69
2.02
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
23.76
23.52
23.28
23.04
22.80
22.56
22.32
22.08
21.84
21.6
[VDC]
RD =
273.44
123.02
72.87
47.80
32.76
22.73
15.57
10.20
6.02
2.67
[kW]
Trim down
RP40-xx15DGW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
30.30
30.60
30.90
31.20
31.50
31.80
32.10
32.40
32.70
33.00
[VDC]
RU =
268.29
120.64
71.43
46.82
32.06
22.21
15.10
9.91
5.81
2.53
[kW]
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
29.70
29.40
29.10
28.80
28.50
28.20
27.90
27.60
27.30
27.00
[VDC]
RD =
337.71
152.02
90.13
59.18
40.61
28.23
19.39
12.76
7.60
3.47
[kW]
Trim down
REGULATIONS
Parameter
Condition
Value
Output Accuracy
Line Regulation
Load Regulation (8,11)
Cross Regulation
Transient Response Recovery Time
±1.0% max.
low line to high line, full load
min. load to full load
Single
Dual
asymmetrical 25%/100% FL
25% load step change
±0.2% max.
±0.5% max.
±1.0% max.
±5.0% max.
250μs typ.
Notes:
Note11: Load regulation for dual output: Min load to 100% load balanced on all outputs
www.recom-power.com
REV.: 4/2019
PD-4
RP40-GW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
PROTECTIONS
Parameter
Condition
Value
Short Circuit Protection (SCP)
continuous, automatic recovery
Over Voltage Protection (OVP)
zener diode clamp
Over Load Protection (OLP)
Over Temperature Protection (OTP)
3.9VDC
6.2VDC
15VDC
18VDC
3.3Vout
5Vout
12Vout
15Vout
% of Iout rated
150% max.
110°C typ.
I/P to O/P
I/P to O/P to case
Viso= 500VDC
Isolation Voltage (12)
Isolation Resistance
1.6kVDC/ 1 minute
1.6kVDC/ 1 minute
1GΩ min.
Isolation Capacitance
2500pF max.
Notes:
Note12: For repeat Hi-Pot testing, reduce the time and/or the test voltage
Note13: This power module is not internally fused. An input line fuse must always be used
ENVIRONMENTAL
Parameter
Condition
Value
without derating
with derating
Operating Temperature Range
-40°C to +57°C
-40°C to +105°C
Maximum Case Temperature
+105°C max.
Temperature Coefficient
±0.02%/K max.
@ natural convection
0.1m/s
Thermal Impedance
Operating Humidity
without heat-sink
with heat-sink
9.2K/W
7.6K/W
non-condensing
5% - 95% RH
Thermal Shock
according to MIL-STD-810F
Vibration
according to MIL-STD-810F
MIL-HDBK-217F, G.B
Bellcore TR-NWT-000332 (14)
MTBF
RP40-483.3SGW
RP40-483.3SGW with Heat-sink
100
100
80
80
Output Power [%]
Output Power [%]
Derating Graph (15)
60
40
20
0
-40
-20
0
20
40
60
57
6617 x 102 hours
1105 x 103 hours
80
Ambient Temperature [°C]
60
40
20
0
-40
100 120
105
-20
0
20
40
60 80
65
Ambient Temperature [°C]
100 120
105
Notes:
Note14: BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment)
Note15: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number
not shown here please contact RECOM Techsupport for detailed information
www.recom-power.com
REV.: 4/2019
PD-5
RP40-GW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
SAFETY AND CERTIFICATIONS
Certificate Type (Safety)
Condition
Information Technology Equipment, General Requirements for Safety
Standard
UL60950-1, 2nd Edition 2011
CAN/CSA-C22.2 No. 60950-1-07, 2nd Edition 2011
E196683
EAC
RU-AT.49.09571
TP TC 004/2011
RoHS2
RoHS-2011/65/EU + AM-2015/863
EMC Compliance
Condition
Standard / Criterion
Electromagnetic compatibility of multimedia equipment - Emission
requirements
with external filter
(see filter suggestion below)
EN55032, Class A and B
ESD Electrostatic discharge immunity test
Air ±8kV and Contact ±6kV
EN61000-4-2, Criteria A
10 V/m
EN61000-4-3, Criteria A
±2kV
EN61000-4-4, Criteria B
±1kV
EN61000-4-5, Criteria A
10 Vr.m.s
EN61000-4-6, Criteria A
100A/m continuous; 1000A/m 1s
EN61000-4-8, Criteria A
Radiated, radio-frequency, electromagnetic field immunity test
Fast Transient and Burst Immunity
(16)
Surge Immunity (16)
Immunity to conducted disturbances, induced by radio-frequency fields
Power Magnetic Field Immunity
Notes:
Note16: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5
The filter capacitor Recom suggests: Nippon chemi-con KY series 220μF/100V
EMC Filtering Suggestions according to EN55032
Single
Dual
C3
C3
F1
+Vin
+Vin
C1
+Vout
+Vout
F1
+Vin
+Vin
C2
C1
+Vout
+Vout
C2
Com
Com
-Vin
-Vin
-Vout
+VComponent
in
+Vin
F1
1
C2
C2
RP40-48xxSGW
+V
RP40-48xxDGW
C3 C4
+Vin
C1
C2
-V
N/A
-Vin
-Vout
out
+Vout
C4 +Vout
+Vin
2.2μF/100V, 1812 MLCC
N/A
-Vin
F1
C2
C3/C4
Com
Com
-V
1000pF/2kV,
1206 MLCC-V
in
L1
C2
+Vout
+Vout
C5
2.2μF/100V, 1812 MLCC
C1
-Vout
C3
F1
+Vin
C1
C5
in
C1
+Vout
+Vout
in
RP40-24xxSGW
-Vin
L RP40-24xxDGW
-Vout
C4
List Class
A
+V
C1
MODEL
-Vin
-Vin
C3
C4
F1
-Vout
C3
C
+Vin
C4
-Vout
out
+Vout
+Vout
4
1000pF/2kV, 1206
MLCC
Com
Com
-Vin
-Vin
-Vout
Single
C6
+Vin
-Vout
+Vin
C1
C2
C3
-Vout
Dual
C6
L1
F1
-Vin
-Vin
C5
+Vout
+Vout
+Vin
-Vout
C5
L1
F1
+Vin
C4
C1
C2
C3
+Vout
C4
Com
-Vin
-Vin
-Vout
-Vout
-Vin
-Vin
C6
-Vout
+Vout
Com
-Vout
C6
Component List Class B
MODEL
C2
C3
C4
C5/C6
L1
RP40-24xxSGW
RP40-24xxDGW
4.7μF/50V
1812 MLCC
C1
N/A
4.7μF/50V
1812 MLCC
N/A
1000pF/2kV
1206 MLCC
CMC: 450μH
ref.: WE 7448227005 or ref.: CMC-05
RP40-24xxSGW
RP40-24xxDGW
2.2μF/100V
1812 MLCC
2.2μF/100V
1812 MLCC
2.2μF/100V
1812 MLCC
2.2μF/100V
1812 MLCC
1000pF/2kV
1206 MLCC
CMC: 830μH
ref.: WE 744822301 or ref.: CMC-08
www.recom-power.com
REV.: 4/2019
PD-6
RP40-GW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
DIMENSIONS and PHYSICAL CHARACTERISTICS
Parameter
Type
Material
Dimensions (LxWxH)
Weight
Value
case
base
potting
without Heat-sink
with Heat-sink
nickel coated copper
FR4 PCB
epoxy (UL94-V0)
50.8 x 50.8 x 10.2mm
56.8 x 50.8 x 17.0mm
without Heat-sink
with Heat-sink
60.0g
81.06g
Dimension Drawing (mm)
Pin Connections
Pin # Single
1
+Vin
2
-Vin
3
CTRL (3)
4
-Sense (6)
5 +Sense (6)
6
+Vout
7
-Vout
8
Trim
Dual
+Vin
-Vin
CTRL (3)
+Vout
Com
Com
-Vout
Trim
Pin Pitch Tolerance ±0.25mm
xx.x = ±0.5mm
xx.xx = ±0.25mm
5.6
50.8
10.2
50.8
2.54
18 x 2.54= 45.72
Ø 1.0±0.1
Recommended Footprint Details
Bottom View
10.16
2
3
5
6
5.08
8
3
2
2.54
7.62
15.24
4
1
Ø1.3 +0.15/-0
1
7
6
Top View
5
4
7
8
5.08
5.08
22.9
2.54
2.54
continued on next page
www.recom-power.com
REV.: 4/2019
PD-7
RP40-GW
DC/DC Converter
Series
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
Dimension Drawing (mm) with Heat-sink
Pin Connections
Pin # Single
1
+Vin
2
-Vin
3
CTRL (3)
4
-Sense (6)
5 +Sense (6)
6
+Vout
7
-Vout
8
Trim
50.8
50.8
Top View
Heat-sink
Dual
+Vin
-Vin
CTRL (3)
+Vout
Com
Com
-Vout
Trim
Pin Pitch Tolerance ±0.25mm
xx.x = ±0.5mm
xx.xx = ±0.25mm
56.8
17.0
5.6
10.2
5.85
50.0
2.54
18 x 2.54= 45.72
Ø 1.0
2.54
Ø1.3 +0.15/-0
PACKAGING INFORMATION
Parameter
1
Packaging Quantity
2
Bottom View
10.16
Storage Temperature Range
Storage Humidity
3
6
7
2.54
tube
tray
3
without heat-sink
with heat-sink
tube
tray
2
without heat-sink
Top View
with heat-sink
1
non-condensing
8
9
12.70
5.08
5
2.54
7.62
15.24
5.08
Packaging Dimension (LxWxH)
Type
9
Value
8
255.0 x 54.0 x 22.0mm
306.0 x 226.0 x 30.0mm
7
6
4pcs
12pcs
5
-55°C to +125°C
4
5% - 95% RH
5.08
22.9
4
The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The
products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause
loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized
use of RECOM products in such safety-critical applications.
www.recom-power.com
REV.: 4/2019
PD-8
