• 4:1 wide input voltage range
Features
• 1.5kVDC / 1 minute isolation
• UL/IEC/EN60950 and EN50155 certified
Regulated
Converter
DC/DC Converter
• Efficiency up to 93.3%
• OVP, OCP & OTP
RPA60-FW
• +105°C max case temperature
Description
60 Watt
3
2“ x 1“
Single Output
YEA R
y
arrant
w
The RPA60-FW series are high power density, wide input voltage range 60W DC/DC
converters in an industry standard 2” x 1” case size. Despite their small size, the RPA60-FW converters
are fully specified devices with output currents up to 12Amps, up to 93% efficiency, no minimum load,
UVLO, 1500VDC / 1 minute isolation, tight regulation and low ripple/noise figures. The trimmable
outputs are also fully protected against over-temperature, short circuits, overcurrent and overvoltage.
The converters are UL/IEC/EN60950 and EN50155 certified and will find many uses in railway and
industrial applications where board space is at a premium.
T
M
CONVER
T
R
R
S
S
C
M
TS
TS
compliant
PL
U
D
IA N
T PRO
CO
10 from 10
O
REACH
compliant
M
C
C
CONVER
RE
M
E
O
E
C
RoHS 2 +
CO
Part Number
nom. Input
Output
Output
Input (1) Efficiency (1) Max. Capacitive
Voltage Range Voltage
Current
Current
typ.
Load
[VDC] [VDC] [mA] [mA] [%]
[µF]
RPA60-2405SFW (2,3) 9-36
5 12000 2706 92.4
20000
RPA60-2412SFW (2,3) 9-36 12 5000 2694 92.8
6000
RPA60-2415SFW (2,3) 9-36 15 4000 2662 93.3
4000
RPA60-2424SFW (2,3) 9-36 24 2500 2688 93
2000
RE
Selection Guide
PL
U
D
IA N
T PRO
E224736
Notes:
Note1: Tested at nominal Vin, full load and at +25°C ambient
UL60950-1 certified
IEC/EN60950 certified
EN50155 certified
Model Numbering
RPA60-__ __ SFW/_ _
nom. Input Voltage
Output Voltage
“Package (3)”
“CTRL Logic (2)”
Single
Notes:
Note2:
Note3:
part without suffixes is without CTRL pin, trim pin fitted
add suffix “P” for positive CTRL function (1=ON, 0=OFF), trim pin fitted
add suffix “N” for negative CTRL function (0=ON, 1=OFF), trim pin fitted
add suffix “-HC” for glued Heat-sink (compatible with all other suffixes)
Ordering Examples
RPA60-2405SFW = 24VDC input, 5VDC output, single, no CTRL pin
RPA60-2405SFW/P = 24VDC input, 5VDC output, single, positive CTRL function
RPA60-2415SFW/N-HC = 24VDC input, 15VDC output, single, negative CTRL function, glued Heat-sink
REF
DESIGN
available
https://recom-power.com/rec-s-RREF04-RIA12.html
www.recom-power.com
REV.: 9/2020
PD-1
RPA60-FW
DC/DC Converter
Series
Specifications (masured @Ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted)
BASIC CHARACTERISTICS
Parameter
Condition
Min.
Typ.
Max.
Input Voltage Range
nom. Vin = 24VDC
9VDC
24VDC
36VDC
Input Surge Voltage
100ms max.
Internal Input Filter
LC Filter
50VDC
DC-DC ON
DC-DC OFF
5Vout
12Vout & 15 Vout
24Vout
refer to ”OUTPUT VOLTAGE TRIMMING”
Under Voltage Lockout (UVLO)
Quiescent Current
Output Voltage Trimming
8VDC
7VDC
8.5VDC
7.5VDC
70mA
60mA
40mA
-10%
Minimum Load
+10%
0%
Power up
Remote ON/OFF
Start-up time
ON/OFF CTRL
9VDC
8VDC
60ms
Positive Logic
DC-DC ON
DC-DC OFF
Open or 2.4VDC < VCTRL < 10VDC
Short or 0VDC < VCTRL < 0.8VDC
Negative Logic
DC-DC ON
DC-DC OFF
Short or 0VDC < VCTRL < 0.8VDC
Open or 2.4VDC < VCTRL < 10VDC
10mA
(2)
DC-DC OFF
Input Current of CTRL pin
Internal Operating Frequency
330kHz
Ripple and Noise
20MHz BW, 10µF tantalum capacitor and 1µF ceramic capacitor
100mVp-p
RPA60-2405SFW
Efficiency vs. Output Current
8
100
90
7
80
6
70
Power Dissipation
Efficiency [%]
Power Dissipation vs. Output Current
60
50
40
30
9Vin
24Vin
36Vin
20
10
0
0
10
20
30
40
50
60
70
80
90
5
4
3
2
9Vin
24Vin
36Vin
1
0
100
0
2
4
Output Current [%]
RPA60-2412SFW
Efficiency vs. Output Current
70
Power Dissipation
Efficiency [%]
80
60
50
40
30
9Vin
24Vin
36Vin
20
10
10
20
30
40
50
60
70
10
12
Power Dissipation vs. Output Current
90
0
8
Output Current [A]
100
0
6
80
90
100
Output Current [%]
6
5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
9Vin
24Vin
36Vin
0
1
2
3
4
5
Output Current [A]
continued on next page
www.recom-power.com
REV.: 9/2020
PD-2
RPA60-FW
DC/DC Converter
Series
Specifications (masured @Ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted)
RPA60-2415SFW
Power Dissipation vs. Output Current
Efficiency vs. Output Current
100
90
80
Power Dissipation
Efficiency [%]
70
60
50
40
30
9Vin
24Vin
36Vin
20
10
0
0
10
20
30
40
50
60
70
80
90
100
6
5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
9Vin
24Vin
36Vin
0
0.8
Output Current [%]
RPA60-2424SFW
90
80
Power Dissipation
Efficiency [%]
70
60
50
40
30
9Vin
24Vin
36Vin
20
10
0
0
10
20
30
40
50
60
2.4
3.2
4
Power Dissipation vs. Output Current
Efficiency vs. Output Current
100
1.6
Output Current [A]
70
80
90
100
6
5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
9Vin
24Vin
36Vin
0
0.5
Output Current [%]
1
1.5
2
2.5
Output Current [A]
OUTPUT VOLTAGE TRIMMING
Output Voltage Trimming
RPA60-FW converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim
resistors. The values for trim resistors shown in trim tables below are according to standard E96 values; therefore, the specified voltage may
slightly vary.
Trim down
Trim up
Trim
Trim
RU
RD
+Vout
-Vout
RPA60-2405SFW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
5.05
5.10
5.15
5.20
5.25
5.30
5.35
5.40
5.45
5.50
[VDC]
RU =
604
243
147
95.3
68.1
39.2
34.8
22.1
15
8.06
[kΩ]
Trim down
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
4.95
4.90
4.85
4.80
4.75
4.70
4.65
4.60
4.55
4.50
[VDC]
RD =
604
301
169
115
80.6
56.2
40.2
28
15
8.06
[kΩ]
continued on next page
www.recom-power.com
REV.: 9/2020
PD-3
RPA60-FW
DC/DC Converter
Series
Specifications (masured @Ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted)
RPA60-2412SFW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
12.12
12.24
12.36
12.48
12.60
12.72
12.84
12.96
13.08
13.20
[VDC]
604
255
154
105
75
49.9
38.3
24.9
18.2
10
[kΩ]
RU =
Trim down
Vout =
1
2
3
4
5
6
7
8
9
10
[%]
11.88
11.76
11.64
11.52
11.40
11.28
11.16
11.04
10.92
10.8
[VDC]
698
301
187
121
84.5
60.4
45.3
30.1
20
10
[kΩ]
RD =
RPA60-2415SFW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
15.15
15.3
15.45
15.60
15.75
15.90
16.05
16.20
16.35
16.50
[VDC]
750
309
191
124
71.5
59
40.2
28
15
8.06
[kΩ]
1
2
3
4
5
6
7
8
9
10
[%]
14.85
14.70
14.55
14.40
14.25
14.10
13.95
13.80
13.65
13.50
[VDC]
698
374
226
150
105
71.5
59
32.4
20
8.06
[kΩ]
RU =
Trim down
Vout =
RD =
RPA60-2424SFW
Trim up
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
24.24
24.48
24.72
24.96
25.2
25.44
25.68
25.92
26.16
26.4
[VDC]
RU =
1000
511
324
221
162
121
90.9
68.1
48.7
34.8
[kΩ]
Trim down
1
2
3
4
5
6
7
8
9
10
[%]
Vout =
23.76
23.52
23.38
23.04
22.8
22.56
22.32
22.08
21.84
21.6
[VDC]
RD =
1500
909
499
324
232
169
124
93.1
64.9
45.3
[kΩ]
REGULATION
Parameter
Condition
Value
Output Accuracy
±1.0% max.
Line Regulation
low line to high line, full load
±0.2% max.
Load Regulation
±0.5%
Transient Response
5Vout
others
50%-75% full load
±5.0% Vout typ.
±2.5% Vout typ.
25% load step change
250µs typ.
PROTECTION
Parameter
Condition
Short Circuit Protection (SCP)
below 100mΩ
Value
continuous, auto recovery
Over Voltage Protection (OVP)
115%-140% Output Voltage
Over Current Protection (OCP)
110%-150% Output Current, Hiccup mode
115°C ±5°C
Over Temperature Protection (OTP)
Isolation Voltage (4)
Isolation Resistance
I/P to O/P
tested for 1 minute
Isolation Capacitance
1.5kVDC
10MΩ min.
2200pF typ.
Insulation Grade
basic
Notes:
Note4: For repeat Hi-Pot testing, reduce the time and/or the test voltage
Note5: An input fuse is required if the mains supply is not over-current protected. Recommended fuse: 10A slow blow type
www.recom-power.com
REV.: 9/2020
PD-4
RPA60-FW
DC/DC Converter
Series
Specifications (masured @Ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted)
ENVIRONMENTAL
Parameter
Operating Temperature Range
(6)
Condition
Value
with derating
-40°C to refer to “Thermal Calculation”
Maximum Case Temperature
+105°C
Temperature Coefficient
0.02%/K
refer to “Table 1: Thermal Impedance”
Thermal Impedance
Operating Altitude
4500m
Operating Humidity
95% RH
Shock
5G, 30ms, 6 times along X, Y and Z axis
Vibration
10-500Hz, 2.4G, 30mins along X, Y and Z axis
MTBF
according to Telcordia SR332 3
+25°C
5997 x 103 hours
Table 1: Thermal Impedance
without Heatsink
airflow
[m/s]
0.1
0.2
0.5
1.0
1.5
2.0
with Heatsink
Rth without PCB Rth with PCB
[K/W]
[K/W]
11.5
7.5
8.9
5.6
6.6
4.1
4.8
3.0
3.9
2.5
3.0
1.9
(6)
Rth without PCB Rth with PCB (6)
[K/W]
[K/W]
9.6
6.8
7.4
5.1
5.5
3.8
4.0
2.7
3.3
2.2
2.5
1.7
Notes:
Note6:Test PCB: 160x100mm 105µm (Eurocard), double layer
Thermal Calculation
choose your model:
choose your model:
RPA60-2405SFW (with PCB (6) )
• Load conditions in application (e.g. 50%)
• Airflow conditions in application (e.g. 0.5m/s)
• use Rth from Table1 (4.1K/W)
Iout = 50%
Rth = 4.1K/W
= 2.75W
PDISS [°C]
Ambient Temperature
TCASEmax = 105°C
Calculation:
RPA60-2405SFW-HC (with PCB (6) )
• Load conditions in application (e.g. 50%)
• Airflow conditions in application (e.g. 0.5m/s)
• use Rth from Table1 (3.8K/W)
Calculation:
TOVER = Rth x PDis = 4.1K/W x 2.75W = 11.3K
TAMBmax = TCASEmax - TOVER = 105°C - 11.3K
TOVER = Rth x PDis = 3.8K/W x 3.04W = 10.5K
= 93.7°C
TAMBmax = TCASEmax - TOVER = 105°C - 10.5K
100
90
90
80
80
70
70
Output Power [%]
Output Power [%]
100
60
50
30
20
10
0
-40
Nature Convection (0.1m/s)
0.2m/s
0.5m/s
1.0m/s
1.5m/s
2.0m/s
20
40
80
Ambient Temperature [°C]
www.recom-power.com
60
50
40
30
20
10
60
= 94.5°C
RPA60-2405SFW-HC
RPA60-2405SFW
40
Iout = 50%
Rth = 3.8K/W
Ambient Temperature [°C]
PDISS = 2.75W
TCASEmax = 105°C
100 110
93.7
REV.: 9/2020
0
-40
Nature Convection (0.1m/s)
0.2m/s
0.5m/s
1.0m/s
1.5m/s
2.0m/s
20
40
60
80
Ambient Temperature [°C]
100 110
94.5
PD-5
RPA60-FW
DC/DC Converter
Series
Specifications (masured @Ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted)
SAFETY AND CERTIFICATIONS
Certificate Type (Safety)
Report / File Number
Information Technology Equipment, General Requirements for Safety
E224736-A41
IEC/EN Information Technology Equipment - General Requirments for Safety
(CB Scheme)
E224736-A41-CB-1
Standard
UL60950-1:2014, 2nd Edition
CSA C22.2 No. 60950-1-07: 2014, 2nd Edition
IEC60950-1: 2005, 2nd Edition + AM2, 2013
IEC/EN Information Technology Equipment - General Requirments for Safety
EN60950-1: 2006, + A2, 2013
Railway Applications - Electrical Equipment used on rolling stock
15100173 001
EN50155, 1st Edition, 2007, Clause 5.4 and 5.5
RoHS 10/10, 2011/65/EU + AM-2015/863
RoHS2
EMC Compliance (designed to meet)
Electromagnetic compatibility of multimedia equipment - Emission requirements
Condition
Standard / Criterion
with external filter
(see filter suggestion below)
EN55032: 2015, Class A
Railway applications - Electromagnetic compatibility Part 3-2: Rolling stock
- Apparatus
Specification for radio disturbance and immunity measuring apparatus and methods Part 2-1: Methods of measurement of disturbances and immunity –
Conducted disturbance measurements
Specification for radio disturbance and immunity measuring apparatus and methods Part 2-3: Methods of measurement of disturbances and immunity –
Radiated disturbance measurements
EN50121-3-2, 2015
EN55016-2-1, 2009
EN55016-2-3, 2010
ESD Electrostatic discharge immunity test
Air ±8kV, Contact ±6kV
EN61000-4-2, 2009; Criteria A
20V/m, 80-1000MHz
10V/m, 1.4-2.0GHz
5V/m, 2.0-2.7GHz
3V/m, 5.1-6.0GHz
EN61000-4-3, 2006; Criteria A
Fast Transient and Burst Immunity
±2kV
IEC61000-4-4, 2004; Criteria A
Surge Immunity
±1kV
EN61000-4-5, 2006; Criteria A
Immunity to conducted disturbances, induced by radio-frequency fields
10V
EN61000-4-6, 2009; Criteria A
Radiated, radio-frequency, electromagnetic field immunity test
EMC Filtering according to EN50121-3-2 and EN55032 Class A
C3
CMC1
+Vin
+ C1
+Vin
+Vout
-Vin
-Vout
+Vout
C2
-Vin
-Vout
C4
www.recom-power.com
C1
C2
C3/C4
CMC1
100µF/100V
electrolytic
10µF/50V
MLCC
6.8nF/2kV
MLCC
350µH/8.5A
REV.: 9/2020
PD-6
RPA60-FW
DC/DC Converter
Series
Specifications (masured @Ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted)
DIMENSIONS and PHYSICAL CHARACTERISTICS
Parameter
Type
Material
Dimensions (LxWxH)
Weight
Value
case
baseplate
potting
without Heat-sink
with Heat-sink
al alloy, anodize black
non-conductive FR4
silicone (UL94-V0)
50.8 x 25.4 x 10.2mm
50.8 x 25.4 x 17.1mm
without Heat-sink
with Heat-sink
35g typ.
46g typ.
Dimension Drawing (mm)
Pin Connections
25.4
10.2
50.8
5.60
Ø 1.0±0.1
2.54
6
10.16
5
10.16
Bottom View
3
2
+Vin
2
-Vin
3
CTRL (2)
4
Trim
5
-Vout
6
+Vout
Pin Pitch Tolerance ±0.25mm
xx.x = ±0.5mm
xx.xx = ±0.25mm
4
Top View
5
1
4
Single
1
6 x Ø1.5
3
12.7
2
5.08
10.16
1
Recommended Footprint Layout
2.54
2.54
45.72
Pin #
6
Dimension Drawing (mm) with Heat-sink
17.1
25.4
50.8
5.60
Ø 1.0±0.1
2.54
6
10.16
2
Bottom View
5
6
5.08
10.16
1
www.recom-power.com
6 x Ø1.5
2.54
2.54
45.72
4
REV.: 9/20203
2
Top View
5
PD-7
RPA60-FW
DC/DC Converter
Series
Specifications (masured @Ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted)
PACKAGING INFORMATION
Parameter
Packaging Dimensions (LxWxH)
Type
tube
Value
without Heat-sink
with Heat-sink
Packaging Quantity
5pcs
Storage Temperature Range
Storage Humidity
285.0 x 27.6 x 19.0mm
285.0 x 27.6 x 25.8mm
-55°C to +125°C
non-condensing
5% - 95% RH
The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The
products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause
loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized
use of RECOM products in such safety-critical applications.
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REV.: 9/2020
PD-8