ISL6144IVZA-T

ISL6144IVZA-T

  • 厂商:

    RENESAS(瑞萨)

  • 封装:

    TSSOP16

  • 描述:

    OR控制器 TSSOP-16

  • 数据手册
  • 价格&库存
ISL6144IVZA-T 数据手册
DATASHEET ISL6144 FN9131 Rev 7.00 October 6, 2011 High Voltage ORing MOSFET Controller The ISL6144 ORing MOSFET Controller and a suitably sized N-Channel power MOSFET(s) increases power distribution efficiency and availability when replacing a power ORing diode in high current applications. Features In a multiple supply, fault tolerant, redundant power distribution system, paralleled similar power supplies contribute equally to the load current through various power sharing schemes. Regardless of the scheme, a common design practice is to include discrete ORing power diodes to protect against reverse current flow should one of the power supplies develop a catastrophic output short to ground. In addition, reverse current can occur if the current sharing scheme fails and an individual power supply voltage falls significantly below the others. • Reverse Current Fault Isolation Although the discrete ORing diode solution has been used for some time and is inexpensive to implement, it has some drawbacks. The primary downside is the increased power dissipation loss in the ORing diodes as power requirements for systems increase. Another disadvantage when using an ORing diode would be failure to detect a shorted or open ORing diode, jeopardizing power system reliability. An open diode reduces the system to single point of failure while a diode short might pose a hazard to technical personnel servicing the system while unaware of this failure. • Open Drain, Active Low Fault Output with 120µs Delay The ISL6144 can be used in 9V to 75V systems having similar power sources and has an internal charge pump to provide a floating gate drive for the N-Channel ORing MOSFET. The High Speed (HS) Comparator protects the common bus from individual power supply shorts by turning off the shorted feed’s ORing MOSFET in less than 300ns and ensuring low reverse current. Applications • Wide Supply Voltage Range +9V to +75V • Transient Rating to +100V • Internal Charge Pump Allows the use of N-Channel MOSFET • HS Comparator Provides Very Fast VIN + 7.5V 8.9 - - V 12V Bias Current I12V VIN = 12V, VGATE = VIN + VGQP - 3.5 - mA 48V Bias Current I48V VIN = 48V, VGATE = VIN + VGQP - 4.5 - mA 75V Bias Current I75V VIN = 75V, VGATE = VIN + VGQP - 5 - mA GATE Charge Pump Voltage VGQP VIN = 12V to 75V VIN + 9 VIN + 10.5 VIN + 12 V Gate Low Voltage Level VGL VIN - VOUT < 0V -0.3 VIN VIN + 0.5 V Low Pull Down Current IPDL Cgs = 39nF, IPDL = Cgs*dVgs/Ttofs - 5 - mA High Pull Down Current IPDH Cgs = 39nF, IPDH = Cgs*dVgs/Ttoff - 2 - A Slow Turn-off Time ttoffs Cgs = 39nF - - 100 µs Fast Turn-off Time ttoff Turn-off from VGATE = VIN + VGQP to VIN + 1V with Cgs = 39nF (includes HS Comparator delay time) - 250 300 ns Start-up “Turn-On” Time tON Turn-on from VGATE = VIN to VIN + 7.5V into 39nF - 1 - ms GATE Turn-On Current ION VIN = 9V to 75V - 1 - mA ISL6144 controls voltage across FET Vds to VFWD_HR during static forward operation at loads resulting in I * rDS(ON) < VFWD_HR 10 20 30 mV Externally programmable threshold for noise sensitivity (system dependent), typical 0.05V to 0.3V 0 0.05 5.3 V CONTROL AND REGULATION I/O HR Amplifier Forward Voltage Regulation VFWD_HR HS COMP Externally Programmable Threshold VTH(HS) HS Comparator Offset Voltage VOS(HS) -40 0 25 mV ICOMP - 1.1 - µA - 5.5 - V Comp Input Current (Bias Current) HVREF Voltage (VIN - HVREF) FN9131 Rev 7.00 October 6, 2011 HVREF(VZ) VIN = 9V to 75V Page 5 of 30 ISL6144 Electrical Specifications PARAMETER VSET Voltage (VOUT - VSET) Fault Low Output Voltage VIN = 48V, TA = -40°C to +105°C, Unless Otherwise Specified. Boldface limits apply over the operating temperature range, -40°C to +105°C. MIN (Note 12) TYP - 5.3 - V VIN - VOUT < 0V, VGATE = VGL - - 0.5 V SYMBOL TEST CONDITIONS VREF(VSET) VIN = 9V to 75V VFLT_L MAX (Note 12) UNITS Fault Sink Current IFLT_SINK FAULT = VFLT_L, VIN < VOUT, VGATE = VGL 4 - - mA Fault Leakage Current IFLT_LEAK FAULT = ”VFLT_H”, VIN > VOUT, VGATE = VIN + VGQP - - 10 µA GATE = VGL to FAULT = VFLT_L - 120 - µs Fault Delay - Low to High tFLT NOTES: 12. Compliance to datasheet limits is assured by one or more methods: production test, characterization and/or design. Functional Pin Descriptions GATE This is the Gate Drive output of the external N-Channel MOSFET generated by the IC internal charge pump. Gate turn-on time is typically 1ms. VIN Input bias pin connected to the sourcing supply side (ORing MOSFET Source). Also serves as the sense pin to determine the sourcing supply voltage. The ORing MOSFET will be turned off when VIN becomes lower than VOUT by a value more than the externally set threshold. VOUT Connected to the Load side (ORing MOSFET Drain). This is the VOUT sense pin connected to the load. This is the common connection point for multiple paralleled supplies. VOUT is compared to VIN to determine when the ORing FET has to be turned off. HVREF Low side of the internal IC High Voltage Reference used by internal circuitry, also available as an external pin for additional external capacitor connection. COMP This is the high side connection for the HS Comparator trip level setting (VTH(HS)). Resistor R1, connected between COMP and VOUT along with resistor R2, provides adjustable VOUT - VIN trip level (0V to 5V). This provides flexibility to externally set the desired level depending on particular system requirement. VSET Low side connection for the HS Comparator trip level setting A second resistor R2 connected between VSET and COMP provides adjustable “VIN - VOUT” level along with R1. FN9131 Rev 7.00 October 6, 2011 FAULT Open-Drain pull-down FAULT Output with internal on-chip filtering (tFLT). The ISL6144 fault detection circuitry will pull-down this pin to GND as soon as it detects a fault. Different types of faults and their detection mechanisms are discussed in more detail in the “Functional Block Description” on page 6. GND IC ground reference. Detailed Description The ISL6144 and a suitably sized N-Channel power MOSFET(s) increases power distribution efficiency and availability when replacing a power ORing diode in high current applications. Refer to “Application Considerations” on page 8 for power saving when using ISL6144 with an N-channel ORing MOSFET compared to a typical ORing diode. Functional Block Description Regulating Amplifier-Slow (Quiet) Turn-off A Hysteretic Regulating (HR) Amplifier is used for a Quiet/Slow turn-off mechanism. This slow turn-off is initiated when the sourcing power supply is turned off slowly for system diagnostics. Under normal operating conditions as VOUT pulls up to 20mV below VIN (VIN - 20mV > VOUT), the HR Amplifier regulates the gate voltage to keep the 20mV (VFWD_HR) forward voltage drop across the ORing MOSFET (Vs - Vd). This will continue until the load current exceeds the MOSFET ability to deliver the current with Vsd of 20mV. In this case, Gate will be charged to the full charge pump voltage (VGQP) to fully enhance the MOSFET. At this point, the MOSFET will be fully enhanced and behave as a constant resistor valued at the rDS(ON). Once VIN starts to drop below VOUT, regulation cannot be maintained and the output of the HR Amp is pulled high and the gate is pulled down to VIN slowly in less than a 100µs. As a result, the ORing FET is turned off, avoiding reverse current as well as voltage and current stresses on supply components. Page 6 of 30 ISL6144 The slow turn-off is achieved in two stages. The first stage starts with a slow turn-off action and lasts for up to 20µs. The gate pull down current for the first stage is 2mA. The second slow turn-off stage completes the gate turn-off with a 10mA pull down current. The 20µs delay filters out any false trip off due to noise or glitches that might be present on the supply line. The gate turn-on and gate turn-off drivers have a 50kHz filter to reduce the variation in FET forward voltage drop (and FET gate voltage) due to normal SMPS system switching noises (typically higher than 50kHz). These filters do not affect the total turn-on or slow turn-off times. Special system design precautions must be taken to insure that no AC mains related low frequency noise will be present at the input or output of ISL6144. Filters and multiple power conversion stages, which are part of any distributed DC power system, normally filter out all such noise. HS Comparator-Fast Turn-off There is a High Speed (HS) Comparator used for fast turnoff of the ORing MOSFET to protect the common bus against hard short faults at a sourcing power supply output (refer to Figure 1). During normal operation the gate of the ORing MOSFET is charge pumped to a voltage that depends on whether it is in the 20mV regulation mode or fully enhanced. In this case: (EQ. 1) V OUT = V IN – I OUT  r DS(ON  If a dead short fault occurs in the sourcing supply, it causes VIN to drop very quickly while VOUT is not affected as more than one supply are paralleled. In the absence of the ISL6144 functionality, a very high reverse current will flow from Output to the Input supply pulling down the common DC Bus, resulting in an overall “catastrophic” system failure. FROM SOURCING SUPPLY VIN TO SHARED LOAD GATE VOUT VIN 2A* + HS DRIVER COMP VTH(HS) HV PASS AND CLAMP COMP 5.3V VSET R1 C2 R2 BIAS R1 + R2 = 50k FIGURE 1. HS COMPARATOR FN9131 Rev 7.00 October 6, 2011 The fault can be detected and isolated by using the ISL6144 and an N-Channel ORing MOSFET. VIN is compared to VCOMP, and whenever: V IN < V COMP; where V COMP = V OUT – V TH  HS  (EQ. 2) VTH(HS) is defined below The fast turn-off mechanism will be activated and the MOSFET(s) will be turned off very quickly. The speed of this turn-off depends on the amount of equivalent gate loading capacitance. For an equivalent Cgs = 39nF. The gate turn-off time is 12V. 2. Power Losses: In this application the ORing MOSFET is used as a series pass element, which is normally fully enhanced at high load currents; switching losses are negligible. The major losses are conduction losses, which depend on the value of the on-state resistance of the MOSFET rDS(ON), and the per feed load current. For an N + 1 redundant system with perfect current sharing, the per feed MOSFET losses are as shown in Equation 7: On the other hand, the most common failures caused by diode ORing include open circuit and short circuit failures. If one of these diodes (Feed A) has failed open, then the other Feed B will provide all of the power demand. The system will continue to operate without any notification of this failure, reducing the system to a single point of failure. A much more dangerous failure is where the diode has failed short. The system will continue to operate without notification that the short has occurred. With this failure, transients and failures on Feed B propagate to Feed A. Also, this silent short failure could pose a significant safety hazard for technical personnel servicing these feeds. “ISL6144 + ORing FET” vs “Discrete ORing FET” Solution If we compare the ISL6144 integrated solution to discrete ORing MOSFET solutions, the ISL6144 wins in all aspects. The main ones are: PCB real estate saving, cost savings, and reduction in the MTBF of this section of the circuit as the overall number of components is reduced. In brief, the solution offered by this IC enhances power system performance and protection while not adding any considerable cost. This solution provides both a PCB board real estate savings and a simple to implement integrated solution. Setting the External HS Comparator Threshold Voltage Another important consideration when choosing the ORing MOSFET is the forward voltage drop across it. If this drop approaches the 0.41V limit, which is used in the VOUT fault monitoring mechanism, then this will result in a permanent fault indication. Normally the voltage drop would be chosen not to exceed a value around 100mV. In general, paralleled modules in a redundant power system have some form of active current sharing, to realize the full benefit of this scheme, including lower operating temperatures, lower system failure rate, and better transient response when load step is shared. Current sharing is realized using different techniques; all of these techniques will lead to similar modules operating under similar conditions in terms of switching frequency, duty cycle, output voltage and current. When paralleled modules are current sharing, their individual output ripple will be similar in amplitude and frequency and the common bus will have the same ripple as these individual modules and will not cause any of the turn-off mechanisms to be activated, as the same ripple will be present on both sensing nodes (VIN and VOUT). This would allow setting the high speed comparator threshold (VTH(HS)) to a very low value. As a starting point, a VTH(HS) of 50mV could be used, the final value of this TH will be system dependent and has to be finalized in the system prototype stage. If the gate experiences false turn-off due to system noise, the VTH(HS) has to be increased. “ISL6144 + ORing FET” vs “ORing Diode” Solution The reverse current peak can be estimated as: “ISL6144 + ORing FET” solution is more efficient, which will result in simplified PCB and thermal design. It will also eliminate the need for a heat sink for the ORing diode. This will result in cost savings. In addition, the ISL6144 solution provides a more flexible, reliable and controllable ORing functionality and protects against system fault scenarios (refer to “Fault Detection Block” on page 8). V TH  HS  + V SD + V OS  HS  I reverseP = ------------------------------------------------------------------------r DS  ON  I LOAD 2 P loss  FET  =  -----------------  r DS  ON   N+1 (EQ. 7) The rDS(ON) value also depends on junction temperature; a curve showing this relationship is usually part of any MOSFET’s data sheet. The increase in the value of the rDS(ON) over temperature has to be taken into account. 3. Current handling capability, steady state and peak, are also two important parameters that must be considered. The limitation on the maximum allowable drain current comes from limitation on the maximum allowable device junction temperature. The thermal board design has to be able to dissipate the resulting heat without exceeding the MOSFET’s allowable junction temperature. FN9131 Rev 7.00 October 6, 2011 (EQ. 8) where: VSD is the MOSFET forward voltage drop. VOS(HS) is the voltage offset of HS Comparator. Page 9 of 30 ISL6144 The duration of the reverse current pulse is a few hundred nanoseconds and is normally kept well below current rating of the ORing MOSFET. Reducing the value of VTH(HS) results in lower reverse current amplitude and reduces transients on the common bus output voltage. HVREF and COMP Capacitor Values HVREF CAPACITOR (C1) this capacitor is necessary to stabilize the HVREF(VZ) supply and a value of 150nF is sufficient. Increasing this value will result in gate turn-on time increase. COMP CAPACITOR (C2) In hot swap applications lacking adequate VIN and VOUT bulk capacitance and where the ISL6144 is directly connected to a prebiased bus exposing either the VIN or VOUT pins directly to high dv/dt transients, these pins must be filtered to prevent catastrophic damage caused by the high dv/dt transients. A simple RC filter using a pin 2 series resistor, of 10 -100and the 100nF or greater best design practices decoupling capacitor to ground. This will provide a >1µs rise time on the VIN pin to protect it. A resistor of ~3.3 times the value should be added in series with the VOUT pin to reduce the introduced HS Vth error. Alternately, the programmed HS Vth can be adjusted upward by the voltage across RVIN as described on page 9. Hot Swapped Input Q1 Rin 10-100 Rout ~3.3X Rin 2 3 C1 > 100nF FN9131 Rev 7.00 October 6, 2011 8 VIN HVREF GND GATE 1 Placed between VOUT and COMP pins to provide filtering and decoupling. A 10nF capacitor is adequate for most cases. Protecting VIN and VOUT from High dv/dt Events VOUT COMP ISL6144 VSET 16 15 14 Page 10 of 30 ISL6144 Typical Performance Curves and Waveforms REG AMP FORWARD REGULATION (mV) CHARGE PUMP VOLTAGE (V) 12 75V 11 48V 12V 10 9 10V 8 7 -40 -20 0 20 40 60 80 100 120 32 75V 28 48V 24 10V AND 12V 20 16 12 -40 -20 0 20 40 60 80 100 120 TEMPERATURE (°C) TEMPERATURE (°C) FIGURE 4. CHARGE PUMP VOLTAGE (VGQP) vs TEMPERATURE FIGURE 5. REG. AMP FORWARD REGULATION 5.4 6.0 75V 5.0 VSET VOLTAGE (V) BIAS CURRENT (mA) 5.5 48V 4.5 4.0 12V 12V 3.5 10V 3.0 75V 5.3 48V 10V AND 12V 5.2 5.1 2.5 2.0 -40 -20 0 20 40 60 80 100 120 5.0 -40 -20 0 20 40 60 80 120 FIGURE 7. VSET VOLTAGE FIGURE 6. I BIAS CURRENT vs TEMPERATURE HVREF(VZ) 6.000 1V/DIV 75V 5.875 HVREF VOLTAGE (V) 100 TEMPERATURE (°C) TEMPERATURE (°C) VG 48V 10V/DIV VIN 10V/DIV 5.750 10V AND 12V 5.625 IIN 10A/DIV 5.500 5.375 5.250 -40 -20 0 20 40 60 80 100 120 TEMPERATURE (°C) FIGURE 8. HVREF VOLTAGE FN9131 Rev 7.00 October 6, 2011 FIGURE 9. FIRST SUPPLY START-UP Page 11 of 30 ISL6144 Typical Performance Curves and Waveforms rDS(ON) = 19m, QTOT = 70nC, EXTERNAL CGS = 33nF, VTH(HS) = 55mV rDS(ON) = 19m, QTOT = 70nC, EXTERNAL CGS = 33nF, VTH(HS) = 55mV IIN2 (Continued) IIN2 5A/DIV VOUT VIN2 VGS2 5A/DIV VOUT 10V/DIV 10V/DIV VIN2 10V/DIV 10V/DIV VGS2 5V/DIV 5V/DIV FIGURE 10. HIGH SPEED TURN-OFF, VIN = 48V, COMMON LOAD IS SMPS (CLOAD = 100µF) WITH EQUIVALENT 4A LOAD IIN2 FIGURE 11. HIGH SPEED TURN-OFF, VIN = 48V, COMMON LOAD IS SMPS (CLOAD = 100µF) WITH EQUIVALENT 1.3A LOAD 2A/DIV VOUT VOUT 2V/DIV 10V/DIV VIN2 VIN2 10V/DIV VGS2 5V/DIV VGS2 5V/DIV IIN2 FIGURE 12. SLOW SPEED TURN-OFF, VIN = 48V, COMMON LOAD IS SMPS (CLOAD = 100µF) WITH EQUIVALENT 4A LOAD FN9131 Rev 7.00 October 6, 2011 2A/DIV FIGURE 13. SLOW SPEED TURN-OFF, VIN = 12V, COMMON LOAD IS SMPS (CLOAD = 100µF) WITH EQUIVALENT 4A LOAD Page 12 of 30 ISL6144 Application Circuit INPUT BUS 1 36V TO 75VDC (NOTE 13) DC/DC #1 +OUT1 = 48V +IN +OUT CIN1 100µF Cd1 220nF Ccs1 1nF PC SC PR -IN INPUT BUS 2 36V TO 75VDC CIN2 100µF +S +OUT2 = 48V +S SC Ccs2 1nF PR -IN VIN GATE VOUT Rpb2 Sa Sb 10 FROM CB C2 10nF R5 499 R6 47.5k C4 10nF COMMON BUS “CB” 10A Q2 FDB3632 Cpb2 22µF C3 150nF VIN GATE VOUT U1 COMP HVREF 5V ISL6144 R4 VSET FAULT GND 4.99k -OUT R1 499 R2 47.5k D2 (NOTE 10) F2 (NOTE 12) 15A -S PRIMARY Q1 FDB3632 HVREF U1 COMP 5V R3 ISL6144 VSET FAULT GND 4.99k -OUT +IN +OUT Cd2 220nF FROM CB Cpb1 22µF C 1 150nF -S (NOTE 13) DC/DC #2 PC Rpb1 Sa Sb 10 D1 (NOTE 10) F1 (NOTE 12) 15A SECONDARY NOTES: 10. D1, D2 are parasitic MOSFET diodes. 11. Remote Sense pin (+S) on both DC/DC converters has to be connected either directly at the module output (Sa closed) or to the CB point (Sb closed). Connecting to CB is not recommended as it might cause Fault propagation in case of short circuit on a PS output. 12. F1, F2 are optional and can be eliminated depending on power system configuration and requirements. 13. DC/DC #1, 2 configuration is based on Vicor V48B48C250AN3. FIGURE 14. APPLICATION CIRCUIT FOR A 1 + 1 REDUNDANT 48V SYSTEM FN9131 Rev 7.00 October 6, 2011 Page 13 of 30 ISL6144 In a multiple supply, fault tolerant, redundant power distribution system, paralleled power supplies contribute equally to the load current through various power sharing schemes. Regardless of the scheme, a common design practice is to include discrete ORing power diodes to protect against reverse current flow should one of the power supplies develop a catastrophic output short to ground. In addition, reverse current can occur if the current sharing scheme fails and an individual power supply voltage falls significantly below the others. Although the discrete ORing diode solution has been used for some time and is inexpensive to implement, it has some drawbacks. The primary downside is the increased power dissipation loss in the ORing diodes as power requirements for systems increase. In some systems this lack of efficiency results in a cost that surpasses the cost of the ISL6144 and power FET implementation. The power loss across a typical ORing diode with 20A is about 10W. Many diodes will be paralleled to help distribute the heat. In comparison, a FET with 5mon-resistance dissipates 2W, which constitutes an 80% reduction. When multiplied by the number of paralleled supplies, the power savings are significant. Another disadvantage when using an ORing diode would be failure to detect a shorted or open ORing diode, jeopardizing power system reliability. An open diode reduces the system to a single point of failure while a diode short might pose a hazard to technical personnel servicing the system while unaware of this failure. The ISL6144 ORing MOSFET Controller and a suitably sized N-Channel power MOSFET(s) increase power distribution efficiency and availability when replacing a power ORing diode in high current applications. It can be used in +9V to +75V systems and has an internal charge pump to provide a floating gate drive for the N-Channel ORing MOSFET. The input/output differential trip point “VOUT - VIN” can be programmed by two external resistors (R1, R2 or R6, R7). This trip point can be adjusted to avoid false gate trip off due to power supply noise. The high speed comparator action protects the common bus from being affected due to individual power supply shorts by turning off the ORing MOSFET of the shorted feed in less than 300ns (when using an ORing MOSFET with equivalent gate to source capacitance equal to 39nF). A circuit fault condition is indicated on an open drain FAULT pin. The fault detection circuitry covers different types of failures; including dead short in the sourcing supply, a dead-short of any two ORing MOSFET terminals, or a blown fuse in the power distribution path. Typical Application VIN1 9V TO 75V PS_1 Q1 C6* DC/DC C5* 1 GATE VPU VIN C1 R3 R1 C2 R2 LED1 CS FAULT GND RED PS_2 VOUT U1 ISL6144 COMP HVREF VIN2 9V TO 75V VSET Q1 DC/DC C7* 2 C8* GATE VPU R4 VOUT COMMON BUS Using the ISL6144EVAL1Z High Voltage ORing MOSFET Controller Evaluation Board VOUT U2 ISL6144 HVREF COMP VIN C3 LED2 RED FAULT GND VSET R6 C4 R7 R1 = R6 = 499 (5%) R2 = R7 = 47.5k (5%) R3 = R4 = 1.21k (5%) C1 = C2 = 150nF (10V) C3 = C4 = 10nF (10V) C5* TO C8* = 100nF *(100V) Optional Decoupling Caps - LED1, LED2 are red LEDs to indicate a fault, different interfaces are possible to the FAULT pin. - VPU is an external pull up voltage source. Also, VOUT can be used as the pull up source. In this case if it is higher than 16V, use a zener diode from the FAULT pin to GND with a clamping voltage less than the rating of the FAULT pin which is 16V. Related Literature • TB389 (PCB Land Pattern Design and Surface Mount Guidelines for QFN (MLFP) Packages) • Manufacturer’s MOSFET data sheets The Hysteretic Regulating (HR) Amplifier provides a slow turn-off of the ORing MOSFET. This turn-off is achieved in less than 100µs when one of the sourcing power supplies is shutdown slowly for system diagnostics, ensuring zero reverse current. This slow turn-off mechanism also reacts to output voltage droop, degradation, or power-down. FN9131 Rev 7.00 October 6, 2011 Page 14 of 30 ISL6144 DC/DC CONVERTERS (NOT PART OF THE EVAL BOARD) ISL6144EVAL1Z CONTROL BOARD FIGURE 15. TEST SETUP USING DC/DC MODULES ISL6144 Evaluation Board Overview This section of the data sheet serves as an instruction manual for the ISL6144EVAL1Z board. It also provides design guidelines and recommendations for using the ISL6144 for ORing MOSFET control. The ISL6144EVAL1Z Control Board has two parallel feeds connected to each other through N-channel ORing MOSFETs. Each ORing MOSFET has an ISL6144 connected to it. This board demonstrates the operation of Intersil’s ISL6144 HV ORing MOSFET Controller IC in a typical 1 + 1 redundant power system. To demonstrate the functionality of the ISL6144, two power supplies with identical output voltages are required as the input to the ISL6144EVAL1Z board. This will show the ability of the ISL6144 to provide the gate drive voltage for the ORing N-Channel MOSFET. The ISL6144 also monitors the drain (VOUT), source (VIN) and gate voltages in order to provide reverse current protection and protection against power feeds’ related faults. Figure 15 shows a test setup used in the characterization of ISL6144 in a 1 + 1 redundant power system. ISL6144EVAL1Z Control Board (Rev C) the current if their respective voltages are close to each other). ORing MOSFET’s gate drive voltage, control and monitoring for each of these feeds are implemented using the ISL6144. The board has the following features: • Evaluation of the ISL6144 in a 1 + 1 redundant power system using a single board • Has footprint for a total of three parallel MOSFETs per feed. Number of MOSFETs used will depend on the load current (on the standard ISL6144EVAL1Z board only one MOSFET is populated per feed) • Allows the user to test turn-on, slow turn-off, fast turn-off and different fault scenarios • Visual fault indication with Red LEDs • Banana Connectors and test points for all inputs, outputs and IC pins • Can be easily connected to the power system prototype for initial evaluation Note that the board was designed to handle high load currents (up to 20A per feed) with the appropriate MOSFET selection. This board is configured with two input power feeds connected in parallel for redundancy using ORing MOSFETs. The ISL6144 allows the two rails to operate in active ORing mode (This means that both feeds can share FN9131 Rev 7.00 October 6, 2011 Page 15 of 30 ISL6144 Input Voltage Range (+9V to +75V) The ISL6144 can operate in equipment with voltages in the +9V to +75V range. The ISL6144 can also be used in systems with negative voltages -9V to -75V, but it has to be placed on the return (high) side. For example, in ATCA systems, an ORing of both the low (-48V) and high (-48V Return) sides is required. In this case the ISL6144 can be used on the high side. The ISL6144 draws bias from both the input and output sides. External bias voltage rail is not needed and cannot be used. As soon as the Input voltage reaches the minimum operational voltage, the internal charge pump turns on and provides gate voltage to turn-on the ORing FET. Multiple Feed ORing (ISL6144EVAL1Z) In today’s high availability systems, two or more power supplies can be paralleled to provide redundancy and fault tolerance. These paralleled power supplies operate in an active ORing mode where all of these supplies share the load current, depending on the redundancy scheme implemented in the particular system. The power system must be able to continue its normal operation, even in the event of one or more failures of these power supplies. Faults occurring on the power supply side need to be isolated from the common bus point connected to the system critical loads. This fault isolation device is known as the ORing device. The function of the ORing device is to pass the forward supply current flowing from the power supply side and block the reverse fault current. A fault current might flow if a short occurs on the input side (typically this could be a power supply output capacitor short). In this case, the input voltage drops and current may flow in the reverse direction from the load to the input, causing the common bus to drop and the system to fail. Although ORing diodes are simple to implement in such systems, they suffer from many drawbacks, as outlined earlier. The ISL6144 (with an external N-Channel MOSFET) provides an integrated solution to perform the ORing function in high availability systems, while increasing power system efficiency at the same time. Operating Instructions and Functional Tests Test setup for ISL6144EVAL1Z is shown in Figures 16 and 17 with two options for the input power sources. Option 1: Using two identical bench power supplies (BPS) connected directly to the ISL6144EVAL1Z Control Board (refer to Figure 16). Just make sure to program the voltages on PS1_V1 and PS2_V2 to identical values so that they share the load current. A MOSFET (Qshort) is connected at the Input of one or both feeds as close as possible to the input connectors of the ISL6144EVAL1Z board. Slow turn-off of the input BPS can be performed by the on/off button FN9131 Rev 7.00 October 6, 2011 (depending on the output capacitance value of the power supply/module, a local loading resistor might be needed to help discharge the BPS output capacitor). An output capacitor COUT (equivalent to the capacitor that will be used in the final power system solution) is connected to the Common Bus point (VOUT). Different types of loads can be used (power resistors, electronic load or simply another DC/DC converter). Option 2: Using a custom designed DC/DC converter Power Board which consists of two DC/DC modules connected in current sharing configuration, each DC/DC module output can be turned off slowly using the ON/OFF pin or can be shorted using on-board Power MOSFET (Refer to Figure 17). In this case also, similar considerations for COUT and type of load apply as in option 1. AUX PS* + 5V + PS1 +48V USED ONLY FOR POWERING THE LEDS PS1_V1 = VIN1 J4 QSHORT PS1_V1RTN J6 GND + PS2 +48V J1 5V_AUX VIN1 J7 PS2_V2 = VIN2 VIN2 J2 VOUT J3 L COUT O A D GND J8 PS2_V2RTN GND ISL6144EVAL1Z BENCH POWER SUPPLIES CONTROL BOARD *Auxiliary power supply is used to power the LED circuit. If VOUT is less than 16V, J1 can be connected directly to VOUT (J5). If VOUT is higher than 16V, we still can use VOUT to replace AUX PS, but a zener diode has to be connected from FAULT to GND to clamp the voltage across the pin to 16V or lower. FIGURE 16. TEST SETUP USING BENCH PS . USED ONLY FOR POWERING THE LEDs AUX PS + + PS1 +48V PS1_V1 J4 J1 PS1_V1RTN PS2 +48V PS2_V2 PS2_V2RTN - BENCH POWER SUPPLIES DC/DC 1 J6 J2 PRI_GND GND CS J7 J3 VOUT2 + VOUT1 DC/DC 2 J8 J9 PRI_GND GND POWER MODULES BOARD* J4 J1 VIN1 5V_AUX J6 GND J7 J2 VOUT J3 VIN2 L COUT O A D GND J8 GND ISL6144EVAL1Z CONTROL BOARD *Power Modules Board can be replaced by bench power supplies or any discrete DC/DC modules. Just make sure to adjust both VOUT1 and VOUT2 close to each other to allow current sharing between the two modules (Refer to option 1 and Figure17). FIGURE 17. TEST SETUP USING DC/DC MODULES Page 16 of 30 ISL6144 DC/DC Converter Power Board (not part of the ISL6144EVAL1Z board) The DC/DC converter board consists of two DC/DC converters with independent input voltage rails. In reality, two identical power supplies can be used in the test setup to replace this board (contact Intersil Applications Engineering if you need assistance in your test setup). This DC/DC converter board is configured for operation at different output voltage levels depending on the choice of DC/DC modules. Most evaluation results are provided for a mix of +48V and +12V input voltages. Any other voltage within the +9V to +75V range can also be used. Each DC/DC converter has a low rDS(ON) MOSFET connected in parallel to the output terminals. This MOSFET is normally off. When turned on it simulates a short across the output. Another MOSFET is connected at the ON/OFF pin of the modules to simulate a slow turn-off of the module. Single-Feed Evaluation The ISL6144EVAL1Z is hooked up to two input power supplies using test setup shown in Figure 16 or Figure 17. Note that the ISL6144EVAL1Z is populated with one FDB3632 MOSFET per feed (Nominal value of the MOSFET’s rDS(ON) is approximately 8mat VGS = 10V). 1. Connect the input power supplies, auxiliary 5V power supply, load and output capacitor to the ISL6144EVAL1Z. 2. Connect test equipment (Oscilloscope, DMM) to the signals of interest using on-board test points and scope probe jacks. 3. Turn-on PS1 with VIN1 = +48V (VIN1 can be any voltage within +9V to +75V). Turn-on the auxiliary power supply (AUX PS powering the LED circuit) with +5V. Adjust load current to 2A. Verify the main operational parameters such as the 20mV forward regulation at light loads, and gate voltage as a function of load current. 4. The forward voltage drop across the MOSFET terminals VSD1 (TP1-TP2) is equal to the maximum of the 20mV forward regulated voltage drop across the source-drain “VFWD_HR“ or the product of the load current and the MOSFET on-state resistance “ILoad * rDS(ON)”. 5. For ILoad = 2A, VSD1 is equal to VFWD_HR = 20mV. The gate-source voltage is modulated as a function of load current and MOSFET transconductance. Gate-source voltage VGS1 (TP13 -TP17) is approximately 4V. In this case, LED1 is off. LED2 will be RED as VIN2 is still off. 6. Increase the load current ILoad to 4A. Note that VDS1 is increased to above VFWD_HR and operation in the 20mV forward regulation cannot be maintained. The MOSFET cannot deliver the required load current with a 20mV constant VSD1. In this case, gate voltage is fully chargepumped to VGQP (10.6V nominal). 7. Turn-off VIN1 and turn-on VIN2 and repeat the same tests listed above. Make sure the ISL6144 is providing gate voltage, which is modulated based on the load current. VSD2 is measured between (TP4-TP5), VGS2 is measured between (TP14-TP21). FN9131 Rev 7.00 October 6, 2011 Two-Feed Parallel Evaluation Two Feed parallel operation verification can be performed after completion of the single feed evaluations. Make sure that the two Input power supplies connected to the ISL6144EVAL1Z board are identical in voltage value. Identical input voltages are needed to enable the two feeds to share the load current (In real world power systems, current sharing is most likely insured by the power supplies/modules that have an active current sharing feature). 1. Turn-on PS1 and PS2 in sequence (hot plugging is not recommended). Adjust VIN1 and VIN2 close to each other. Verify the input current of both feeds to be within acceptable current sharing accuracy (~10%). Current sharing accuracy will be very poor at light loads and becomes better with higher load currents. 2. Adjust the load current to different values and verify that both VSD1 (TP1 to TP2) and VSD2 (TP4 to TP5) are close to each other. These two voltages might be different depending on the amount of load current passing through each of the two feeds. 3. At light loads, ILoad * rDS(ON) is less than 20mV, the ISL6144 operates in the forward regulation mode and gate voltage is modulated as a function of load current. When ILoad*rDS(ON) becomes higher than the regulated 20mV, the charge pump increases and clamps the gate voltage to the maximum possible charge pump voltage, VGQP. 4. Verify the Gate voltage of both MOSFETs VGS1 (TP13 to TP17) and VGS2 (TP14 to TP21) with different load currents. 5. Both LED1 and LED2 are off when both feeds are on. 6. For ILoad = 4A, turn-off VIN2 and note that VGS2 has turned off. LED2 is RED and VGS1 has increased from around 4V to VGQP. 7. Turn VIN2 back on and turn VIN1 off. VGS1 is now off. LED1 is RED. VGS2 has increased to VGQP. Performance Tests Performance tests can be carried out after the two feeds have been verified and found to be operational in active, 1 + 1 redundancy (when two feeds share the load current, current sharing is ensured by the incoming power supplies.) These include gate turn-on at power supply start-up, fast speed turn-off (in case of fast dropping input rail), slow speed turn-off (in response to slow dropping input rail) and fault detection in response to different faults. Gate Start-Up Test FIRST-FEED START-UP When the first feed is turned on, as VIN1 rises, conduction occurs through the body diode of the MOSFET. This only occurs for a short time until the MOSFET gate voltage can be charge-pumped on. This conduction is necessary for proper operation of the ISL6144. It provides bias for the gate Page 17 of 30 ISL6144 hold off and other internal bias and reference circuitry. The charge pump circuitry starts functioning as the input voltage at the VIN pin reaches a value around 8V. The gate voltage depends on the load current (as explained in previous sections), The maximum gate voltage will be clamped to a maximum of VGQP when load current becomes too high to be handled with 20mV across the source-drain terminals. Overall, it takes less than 1ms to reach the load-dependent final gate voltage value. Note that the Input voltage cannot be hot swapped and has to rise slowly. A rise time of at least 1ms is recommended for the voltage at VIN pin. VIN = 12V; RESISTIVE LOAD = 5A, CGSEXT = 33nF IIN1 5A/DIV VG1 5V/DIV VIN1 5V/DIV VIN = 48V; RESISTIVE LOAD = 4A, CGSEXT = 33nF VIN1,VG1,IIN1 and HVREF(VZ) WAVEFORMS HVREF(Vz) 5V/DIV VOUT 5V/DIV 4A IIN1 2A/DIV VG1 10V/DIV 0A FIGURE 19. FIRST FEED VIN1 START-UP (12V CASE) The start-up tests were done with the addition of an external gate to source capacitor to demonstrate start-up time with a total equivalent gate-source capacitance around 39nF. VIN1 10V/DIV SECOND (CONSECUTIVE) FEED START-UP WHEN VIN REACHES ~ 8V AND HVREF REACHES 3V to 4V, GATE CHARGE PUMP ACTION STARTS VIN1, VG1, IIN1 and VOUT WAVEFORMS 0A 4A IIN1 5A/DIV In this case, the ISL6144 for the second (consecutive) feed (U4) already has output bias voltage as the first parallel feed has been turned on and VOUT is present on the common bus. As VIN2 rises, VG2 rises with it (VG2 is GATE2 voltage with respect to GND). When VIN2 approaches VIN1 value, Gate 2 is turned. Second feed gate turn-on is faster than the first feed as the HVREF capacitor (C3) is already charged.The second or consecutive power supply to be started can be turned on faster than the first power supply, a rise time of at least 200µs of the second rail is recommended. VIN = 48V; RESISTIVE LOAD = 4A, CGS(EXT) = 33nF VOUT 20V/DIV IIN2 2A/DIV VG1 20V/DIV VIN1 20V/DIV WHEN VIN REACHES ~ 8V AND HVREF REACHES 3V TO 4V GATE CHARGE PUMP ACTION STARTS FIGURE 18. FIRST FEED VIN1 START-UP (48V CASE) VOUT 20V/DIV IN THIS CASE GATE VOLTAGE IS MEASURED BETWEEN GATE2 AND GND VG2 SECOND GATE TURNS ON ONLY WHEN VIN2 REACHES VIN1 20V/DIV POWER SUPPLY RELATED DELAY VIN2 20V/DIV FIGURE 20. SECOND (CONSECUTIVE) FEED VIN2 START-UP FN9131 Rev 7.00 October 6, 2011 Page 18 of 30 ISL6144 Gate Fast Turn-off Test During normal operation, the ISL6144 provides gate drive voltage for the ORing MOSFET when the Input voltage exceeds the output voltage. The current flows in the forward direction from the input to the output. Now, what happens if the input voltage drops quickly below the output voltage as a result of a failure on the input sourcing power supply while the MOSFET remained on? The answer is: If the MOSFET is kept on, current starts to flow in the reverse direction from the output to the input. Of course this is not desired nor acceptable. It will lead to effectively shorting the output and causing an overall system failure. In order to block this reverse current, the ISL6144 senses the voltage at both VIN and COMP pins (this is VOUT voltage reduced by a resistor programmable threshold (VTH(HS), it is programmed to 55mV on the EVAL board and could be adjusted by changing R1, R4 values for both feeds. If VIN drops below COMP (VOUT - VTH(HS), the High Speed Comparator turns off the gate of the ORing MOSFET very quickly, the gate pull down current IPDH is 2A. As a result the reverse current flow is prevented. The maximum turn-off time is less than 300ns when using an ORing MOSFET(s) with an equivalent gatesource capacitance of 39nF (equivalent to QTOT = 390nC at VGS = 10V). On the ISL6144EVAL1Z board, FDB3632 has an equivalent gate-source capacitance of 8.4nF, some of the tests are performed while an external gate to source capacitance is added to demonstrate gate current sink capability. VIN1 = VIN2 = 48V; RESISTIVE LOAD = 4A, CGS(EXT) = 0nF VG2 10V/DIV VGS1 2V/DIV IIN1 2A/DIV VIN1 = VIN2 = 48V; RESISTIVE LOAD = 6A, Cgs(ext) = 33nF REVERSE CURRENT VOUT 10V/DIV VIN1 10V/DIV VGS1 5V/DIV 0.1µs/DIV FIGURE 22. FAST SPEED TURN-OFF (MOSFET WITH QTOT = 8.4nc) AND 33nF EXTERNAL CGS VOUT 10V/DIV IIN1 2A/DIV tDELAY(HS) is the High Speed Comparator internal worstcase time delay. The setup in Figure 17 can be used to perform the Input dead-short test; a pulse generator is connected between Gate-Source of QSHORT1 (use pulse mode single shot, set the frequency to Backup_PS Also, the voltage difference between the two rails has to be higher than the High Speed Comparator threshold voltage. Prime_PS - Backup_PS >> VTH(HS) FN9131 Rev 7.00 October 6, 2011 RED VSET C4 R7 GND FIGURE 32. USING ISL6144 FOR BACKUP REDUNDANCY Remote Sense in Redundant Power Systems Remote output voltage sensing is a feature implemented in most of today’s power supplies. This feature is used to compensate for any resistive voltage drops between the power supply output and the load-connection point. The remote sensing pin (RS/+S) must be connected as close as possible to the load in order to compensate for any resistive voltage drops across the power path from the power supply output to the load. The output of many such power supplies can be connected in parallel to provide redundancy and fault tolerance. An ORing device (MOSFET/Diode) is typically used to provide the required isolation of any fault on the power supply side from propagating to the load side. In this case it is not recommended to connect the remote sense pins of the parallel units to the Common Bus point (at load terminals), as this can provide an alternative path for fault currents. The remote sense pins can be connected on the input side of the ORing device to compensate for any drop prior to it. Using an ORing MOSFET (compared to an ORing diode) reduces the forward voltage drop. By using a low rDS(ON) N-Channel ORing MOSFET in redundant power systems, the forward voltage drop can be reduced to less than 100mV. This is another advantage over the ORing diode solution (that has 400mV to 600mV drop) when tight regulation is imposed on the Common Bus voltage. If remote sense is absolutely required, one has to make sure that it will not lead to fault propagation when one power supply output is shorted. The remote sense configuration has to be looked at and design precautions has to be made to make sure the redundancy and fault tolerance are not compromised by the remote sense connection to the Common Bus. Page 25 of 30 ISL6144 PCB Layout Considerations DRAIN1 - TP2, TP18 The ISL6144EVAL1Z uses a 4 layer PCB with 1oz external layers and 2oz internal layers, dedicated ground and power planes are used to insure good efficiency and EMC performance. Other layer stack-up and thickness is possible depending on the particular power system. GATE1 - TP13 The power traces are designed to handle at least 20A of load per feed. Power and ground planes are made of 2oz copper and external signal/power layers are 1oz copper. The loop area for all power traces is minimized to reduce parasitic inductance. A ground island can be created under the IC and connected to the power ground at a single point for reduction of noise that may be injected from the power ground into the IC ground. HVREF1 - TP9 COMP1 - TP11 VSET1 - TP10 FAULT1 - TP3 VIN2 - J7 SOURCE2 - TP4, TP21 DRAIN2 - TP5, TP22 GATE2 - TP14 HVREF2 - TP8 Component Selection Summary COMP2 -TP12 Component selection is listed for one feed and is applicable for all other parallel feeds. VSET2 - TP7 R1, R2 - are resistors that define the HS comparator threshold voltage used in the high speed turn-off. The sum of R1+ R2  50kR1 and R2 are found using Equation 17. R3 - is a pull-up resistor on the FAULT pin that can be used if LED1 is not used. FAULT is an open drain that can be used to interface with an optocoupler, LED or directly to a logic circuit. This resistor is not populated on the EVAL board. FAULT2 - TP6 VOUT - J2 and J5 (connect to J1 when VOUT replace LED AUX PS) GND - J3, J6, J8, TP24-TP27 V+5V - (AUX PS for LEDs) - J1 R4 - is the FAULT pin LED current limit resistor, R4 is chosen to have an LED current of about 4mA. C1 - is the HVREF Capacitor, placed between VIN and HVREF pins, this capacitor is necessary to stabilize the HVREF(VZ) supply and a value of 150nF is sufficient. Increasing this value will result in gate turn-on time increase. C2 - is the COMP Capacitor, Placed between VOUT and COMP pins to provide filtering and decoupling. A 10nF capacitor is adequate for most cases. C5, C6 - are VIN and VOUT local decoupling capacitors, help immunize the pins against transients that might result in case of fast speed gate turn-off. Q1-Q3 - are ORing MOSFET(s), number of paralleled MOSFETs depends on device rDS(ON), maximum allowable losses and junction temperature of the ORing MOSFETs. U3 - is Intersil’s ISL6144 High Voltage ORing MOSFET Controller IC. LED1 - is a red LED used to indicate first feed faults. When VIN1 is off while VOUT and auxiliary 5V supply are present LED1 will be red. List of Test Points and Connectors VIN1 - J4 SOURCE1 - TP1, TP17 FN9131 Rev 7.00 October 6, 2011 Page 26 of 30 ISL6144 ISL6144EVAL1Z Schematics Q3 J1 EXTERNAL 5V VAUX1 V + 5V Q2 TP17 J4 VIN1 FROM PS1 1 TP28 VIN1 4 TP9 3 J6 3 4 TP2 1 VIN HVREF VOUT COMP ISL6144 NC2 6 NC3 TP24 7 NC4 8 GND 15 14 VSET NC8 13 NC7 12 11 NC6 NC1 5 C5 100nF 100V TP18 TP13 GATE C1 150nF 10V U3 DRAIN1 GATE1 TP1 2 2 FDB3632 Q1 C2 10nF 10V R1 499 R2 TP11 47.5k VAUX1 R3 4.99k DNP R3 1.21k LED1 1 SOURCE1 DNP C7 100nF 100V TP3 TP10 NC5 10 9 2 VIN1 DNP FAULT VOUT FAULT INDICATION LED AND PULL UP 1 Q6 DNP 2 3 TP25 TP28 Q5 DNP SOURCE2 J5 VOUT TP8 VIN 3 HVREF 4 NC1 5 NC2 6 NC3 TP27 7 NC4 8 GND FN9131 Rev 7.00 October 6, 2011 TP14 VOUT 16 COMP ISL6144 15 R6 499 C4 10nF 10V R7 47.5k TP12 C8 VSET 14 13 100nF TP7 100V NC7 12 11 NC6 TP6 NC5 10 FAULT VAUX1 R9 1.21k R8 4.99k DNP 1 U4 C3 150nF 10V C6 100nF 100V TP5 GATE2 2 J8 TP22 TP4 TP29 VIN2 4 3 2 GND LED2 2 1 TP21 DRAIN2 1 VIN2 FROM PS2 FDB3832 Q4 GATE VIN2 J7 TP15 4 VOUT 9 Page 27 of 30 ISL6144 Bill of Materials TABLE 3. BILL OF MATERIALS COMPONENT NAME SIZE, VALUE, RATING DESCRIPTION/COMMENTS CONTROL BOARD BOM R1, R6 VTH(HS) Programming Resistor 499, RNC55, 1/8W TH on EVAL board, could be replaced by SMT R2, R7 VTH(HS) Programming Resistor 47.5k, 0603, 1/8W SMT, 0603 R3, R8 FAULT Pull-up Resistor 4.99k, 0603, 1/8W SMT, 0603 (DNP) R4, R9 FAULT LED Current Limit Resistor 1.21k, 0603, 1/8W SMT, 0603 (used with LED connected to +5V) LED1 Feed 1 Fault Indication RED LED Red LED, 0805 ceramic SMT LED2 Feed 2 Fault Indication RED LED Red LED, 0805 ceramic SMT C1, C3 HVREF Capacitor 150nF, SM1206, 10V SMT C2, C4 COMP Decoupling Capacitor 10nF, SM0805, 10V SMT C5, C6 VIN Pin Decoupling Capacitor 100nF, SM1206, 100V SMT C7, C8 VOUT Pin Decoupling Capacitor 100nF, SM1206, 100V SMT Q1-Q3 Feed 1 ORing MOSFET(s) FDB3632, 100V, 9m, D2PAK Q2, Q3 - DNP (populate for higher current applications if needed) Q4-Q6 Feed 2 ORing MOSFET(s) FDB3632, 100V, 9m, D2PAK Q5, Q6 - DNP (populate for higher current applications if needed) U3, U4 ORing MOSFET Controller ISL6144IV, 10V to 75V TSSOP16 U5, U6 ORing MOSFET Controller ISL6144IR, 10V to 75V 20 Ld QFN 5x5 - DNP (alternative footprint) NOTE: DNP = Do Not Populate © Copyright Intersil Americas LLC 2004-2011. All Rights Reserved. All trademarks and registered trademarks are the property of their respective owners. For additional products, see www.intersil.com/en/products.html Intersil products are manufactured, assembled and tested utilizing ISO9001 quality systems as noted in the quality certifications found at www.intersil.com/en/support/qualandreliability.html Intersil products are sold by description only. Intersil may modify the circuit design and/or specifications of products at any time without notice, provided that such modification does not, in Intersil's sole judgment, affect the form, fit or function of the product. Accordingly, the reader is cautioned to verify that datasheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com FN9131 Rev 7.00 October 6, 2011 Page 28 of 30 ISL6144 Package Outline Drawing M16.173 16 LEAD THIN SHRINK SMALL OUTLINE PACKAGE (TSSOP) Rev 2, 5/10 A 1 3 5.00 ±0.10 SEE DETAIL "X" 9 16 6.40 PIN #1 I.D. MARK 4.40 ±0.10 2 3 0.20 C B A 1 8 B 0.65 0.09-0.20 END VIEW TOP VIEW H 1.00 REF - 0.05 C 1.20 MAX SEATING PLANE 0.90 +0.15/-0.10 GAUGE PLANE 0.25 +0.05/-0.06 5 0.10 M C B A 0.10 C 0°-8° 0.05 MIN 0.15 MAX SIDE VIEW 0.25 0.60 ±0.15 DETAIL "X" (1.45) NOTES: 1. Dimension does not include mold flash, protrusions or gate burrs. (5.65) Mold flash, protrusions or gate burrs shall not exceed 0.15 per side. 2. Dimension does not include interlead flash or protrusion. Interlead flash or protrusion shall not exceed 0.25 per side. 3. Dimensions are measured at datum plane H. 4. Dimensioning and tolerancing per ASME Y14.5M-1994. 5. Dimension does not include dambar protrusion. Allowable protrusion shall be 0.08mm total in excess of dimension at maximum material condition. Minimum space between protrusion and adjacent lead (0.65 TYP) (0.35 TYP) TYPICAL RECOMMENDED LAND PATTERN is 0.07mm. 6. Dimension in ( ) are for reference only. 7. Conforms to JEDEC MO-153. FN9131 Rev 7.00 October 6, 2011 Page 29 of 30 ISL6144 Quad Flat No-Lead Plastic Package (QFN) Micro Lead Frame Plastic Package (MLFP) L20.5x5 20 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE MILLIMETERS SYMBOL MIN NOMINAL MAX NOTES A 0.80 0.90 1.00 - A1 - 0.02 0.05 - A2 - 0.65 1.00 9 0.38 5, 8 A3 b 0.20 REF 0.23 0.30 9 D 5.00 BSC - D1 4.75 BSC 9 D2 2.95 E E1 E2 3.10 3.25 7, 8 5.00 BSC - 4.75 BSC 2.95 e 3.10 9 3.25 7, 8 0.65 BSC - k 0.20 - - - L 0.35 0.60 0.75 8 N 20 2 Nd 5 3 Ne 5 3 P - - 0.60 9  - - 12 9 Rev. 4 11/04 NOTES: 1. Dimensioning and tolerancing conform to ASME Y14.5-1994. 2. N is the number of terminals. 3. Nd and Ne refer to the number of terminals on each D and E. 4. All dimensions are in millimeters. Angles are in degrees. 5. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip. 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be either a mold or mark feature. 7. Dimensions D2 and E2 are for the exposed pads which provide improved electrical and thermal performance. 8. Nominal dimensions are provided to assist with PCB Land Pattern Design efforts, see Intersil Technical Brief TB389. 9. Features and dimensions A2, A3, D1, E1, P &  are present when Anvil singulation method is used and not present for saw singulation. 10. Compliant to JEDEC MO-220VHHC Issue I except for the "b" dimension. FN9131 Rev 7.00 October 6, 2011 Page 30 of 30
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ISL6144IVZA-T
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