2-Phase/1-2 Phase Excitation
SLA7027MU/SLA7024M/SLA7026M
2-Phase Stepper Motor Unipolar Driver ICs
sAbsolute Maximum Ratings
Parameter Motor supply voltage FET Drain-Source voltage Control supply voltage TTL input voltage Reference voltage Output current Power dissipation Channel temperature Storage temperature Symbol VCC V DSS VS VIN VREF IO PD1 PD2 Tch Tstg SLA7027MU Ratings SLA7024M 46 100 46 7 2 1.5 4.5 (Without Heatsink) 35 (TC=25°C) +150 −40 to +150 SLA7026M (Ta=25 °C) Units V V V V V A W W °C °C
1
3
sElectrical Characteristics
Parameter Symbol min IS Condition Control supply voltage VS VDSS FET Drain-Source voltage Condition VDS FET ON voltage Condition IDSS FET drain leakage current Condition VSD FET diode forward voltage Condition IIH Condition TTL input current IIL Condition V IH TTL input voltage Condition (Active High) VIL Condition V IH TTL input voltage Condition (Active Low) VIL Condition Tr Condition Tstg Switching time Condition Tf Condition Control supply current SLA7027MU typ 10 VS =44V 24 VS =44V, IDSS=250 µA 0.85 ID=1A, AV S=14V 4 V DSS=100V, VS =44V 1.2 ID=1A 40 VIH=2.4V, VS=44V −0.8 V IL=0.4V, VS =44V 2 ID=1A 0.8 VDSS=100V 2 VDSS=100V 0.8 ID=1A 0.5 VS=24V, ID=0.8A 0.7 VS=24V, ID=0.8A 0.1 VS=24V, ID=0.8A ID=1A 0.5 VS =24V, ID=1A 0.7 VS =24V, ID=1A 0.1 VS =24V, ID=1A 2 VDSS=100V 0.8 ID=3A 0.5 V S=24V, ID=1A 0.7 V S=24V, ID=1A 0.1 V S=24V, ID=1A VDSS=100V 2 VDSS=100V 0.8 V 2 ID=1A 0.8 VDSS=100V VIL=0.4V, VS=44V 2 ID=3A 0.8 V VIH =2.4V, VS =44V −0.8 V IL=0.4V, VS =44V ID=1A 40 VIH=2.4V, VS=44V −0.8 VDSS=100V, VS=44V 1.1 ID=3A 40 ID=1A, VS =14V 4 V DSS=100V, VS =44V 2.3 Ratings SLA7024M typ 10 VS=44V 24 VS=44V, IDSS=250µA 0.6 ID=3A, VS=14V 4 SLA7026M typ 10 VS =44V 24 VS =44V, IDSS=250 µA 0.85 Units max 15 44
max 15 44
min
max 15 44
min
mA V V V mA V
10 100
10 100
10 100
DC characteristics
µA
mA
AC characteristics
µs
20
SLA7027MU/SLA7024M/SLA7026M
2-Phase Stepper Motor Unipolar Driver ICs (2-Phase/1-2 Phase Excitation)
SLA7027MU/SLA7024M/SLA7026M
sInternal Block Diagram
IN B IN A IN A IN B VSA VSB 8 1 6 5 7 12 17 16 18 11
Reg
Reg
1, 8, 11, 18pin Description of pins
Excitation Active H OUTA OUTA OUT B OUT B input Active L OUTA OUTA OUT B OUT B
+ –
+ –
+ –
+ –
Pin Pin Pin Pin
1 8 11 18
REFA
REFB
RSA
9
4
2
3 14
13
15
RSB 10
TDA
TDB
GA
sDiagram of Standard External Circuit(Recommended Circuit Constants)
Active High
VCC (46V max) +
GB
Excitation signal time chart 2-phase excitation
clock IN A IN A IN B IN B
6 5 17 16 INA INA INB INB Active High
Vb (5V)
7 12 8 VSA VSB OUTA
1 18 OUTA OUTB
11 OUTB INA INA INB GA 4 INB GB 15
0 H L H L
1 L H H L
2 L H L H
3 H L L H
0 H L H L
1 L H H L
r3
r4
r1
2 TdA TdB
C1
C2
13
SLA7024M 7026M 7027MU
C3 C4
510 Ω 100 Ω (VR) 47k Ω 47k Ω 2.4k Ω 2.4k Ω 470pF 470pF 2200pF 2200pF 1 Ω typ(7024M) (1 to 2W) 0.68 Ω t yp(7026M) 1.8 Ω typ(7027MU) r1 : r2 : r3 : r4 : r5 : r6 : C1 : C2 : C3 : C4 : Rs : 3 L H H L
r2
RSA REFA REFB RSB 9 3 14 10
1-2 phase excitation
clock IN A IN A IN B IN B 0 H L L L 1 H L H L 2 L L H L 3 L H H L 4 L H L L 5 L H L H 6 L L L H 7 H L L H 0 H L L L 1 H L H L 2 L L H L
Rs
r5
r6
Rs
Active Low
VCC (46V max) +
Excitation signal time chart 2-phase excitation
clock IN A IN A IN B IN B
6 5 17 16 INA INA INB INB Active Low
Vb (5V)
7 12 8 1 18 VSA VSB OUTA OUTA OUTB
11 OUTB INA INA INB GA 4 INB GB 15
0 L H L H
1 H L L H
2 H L H L
3 L H H L
0 L H L H
1 H L L H
r3
r4
r1
2 TdA TdB 13
C1
C2
SLA7024M 7026M 7027MU
C3 C4
r2
RSA REFA REFB RSB 9 3 14 10
1-2 phase excitation
clock IN A IN A IN B IN B 0 L H H H 1 L H L H 2 H H L H 3 H L L H 4 H L H H 5 H L H L 6 H H H L 7 L H H L 0 L H H H 1 L H L H 2 H H L H 3 H L L H
510 Ω 100 Ω(VR) 47k Ω 47k Ω 2.4k Ω 2.4k Ω 470pF 470pF 2200pF 2200pF 1Ω typ(7024M) (1 to 2W) 0.68 Ω t yp(7026M) 1.8 Ω typ(7027MU) r1 r2 r3 r4 r5 r6 C1 C2 C3 C4 Rs : : : : : : : : : : :
Rs
r5
r6
Rs
SLA7027MU/SLA7024M/SLA7026M
21
2-Phase Stepper Motor Unipolar Driver ICs (2-Phase/1-2 Phase Excitation)
SLA7027MU/SLA7024M/SLA7026M
sExternal Dimensions
φ 3.2±0.15
31±0.2 24.4±0.2 16.4±0.2
(Unit: mm)
φ 3.2±0.15×3.8
4.8±0.2 1.7±0.1
9.9 ±0.2
6.7±0.5
R-End 0.65 –0.1
+0.2
9.7 –0.5
+1
1 –0.1 17×P1.68±0.4=28.56±1
+0.2
(3)
0.65 –0.1
1 –0.1
0.55 –0.1 4±0.7
+0.2
17×P1.68±0.4=28.56±1
31.3±0.2
1 2 3 · · · · · · · 18
123 · · · · · · · 18
Forming No. No.871
Forming No. No.872
22
SLA7027MU/SLA7024M/SLA7026M
0.55 –0.1 1.6 ±0.6
+0.2
+0.2
+0.2
2.2±0.6 6±0.6 7.5±0.6
3 ±0.6
Part No. Lot No.
2.45±0.2
4.6 ±0.6
3. 4. 5.
16 ±0.2
13 ±0.2
2-Phase Stepper Motor Unipolar Driver ICs (2-Phase/1-2 Phase Excitation)
SLA7027MU/SLA7024M/SLA7026M
Application Notes
sDetermining the Output Current
Fig. 1 shows the waveform of the output current (motor coil current). The method of determining the peak value of the output current (IO) based on this waveform is shown below. (Parameters for determining the output current IO) Vb: Reference supply voltage r1,r2: Voltage-divider resistors for the reference supply voltage RS: Current sense resistor (1) Normal rotation mode IO is determined as follows when current flows at the maximum level during motor rotation. (See Fig.2.) Vb ................................................................ r2 (1) IO ≅ • r1+r2 RS (2) Power down mode The circuit in Fig.3 (rx and Tr) is added in order to decrease the coil current. IO is then determined as follows. IOPD ≅ 1+ 1 r1(r 2+rX) r2 • rX 1 1 r1 tively. Vb R s • I OPD −1 − 1 r2
•
Fig. 1 Waveform of coil current (Phase A excitation ON)
IO Phase A 0 Phase A
Fig. 2 Normal mode
Vb(5V) r1
r6 r5 3,(14) C3 9,(10) RS
Vb ......................................................... (2) RS
r2
Equation (2) can be modified to obtain equation to determine rx. rX=
Fig. 3 Power down mode
Vb(5V) r1 r6 r5
Fig. 4 and 5 show the graphs of equations (1) and (2) respec-
3,(14) 9,(10)
rX Power down signal Tr
r2 C3
Fig. 4 Output current IO vs. Current sense resistor R S
4
Fig. 5 Output current IOPD vs. Variable current sense resistor rx
2.0
2
r2 · V b r1+r2 RS r1=510Ω r2=100Ω rx=∞ Vb=5V IO=
Output current IOPD (A)
Output current IO (A)
3
1.5
RS =0.5Ω 1 · Vb r1(r2+rX) RS 1+ r2 · rX r1=510Ω r2=100Ω Vb=5V IOPD=
1.0
RS =0.8Ω RS =1Ω
1
0.5
0
0
1
2
3
4
00
200
400
600
800
1000 1200
Current sense resistor RS (Ω)
Variable current sense resistor rX (Ω)
(NOTE) Ringing noise is produced in the current sense resistor RS when the MOSFET is switched ON and OFF by chopping. This noise is also generated in feedback signals from RS which may therefore cause the comparator to malfunction. To prevent chopping malfunctions, r 5(r 6) and C3(C4) are added to act as a noise filter.
However, when the values of these constants are increased, the response from RS to the comparator becomes slow. Hence the value of the output current IO is somewhat higher than the calculated value.
SLA7027MU/SLA7024M/SLA7026M
23
2-Phase Stepper Motor Unipolar Driver ICs (2-Phase/1-2 Phase Excitation)
SLA7027MU/SLA7024M/SLA7026M
sDetermining the chopper frequency
Determining T OFF The SLA7000M series are self-excited choppers. The chopping OFF time T OFF is fixed by r3/C1 and r4/C2 connected to terminal Td. T OFF can be calculated using the following formula: Vb Vb The circuit constants and the T OFF value shown below are recommended. T OFF = 12µs at r3=47kΩ, C1=500pF, Vb=5V TOFF≅−r3 • C1rn (1− 2 =−r4 • C2rn (1− 2 )
Fig. 6 Chopper frequency vs. Motor coil resistance
60 15
Chopping frequency f (kHz)
50
ON time TON (µ s)
40 30
20
VC
20 10 0
C
=2
4V
V
25 30 35 40
=36 VCC
47kΩ r4 500pF C1 = C2 = TOFF =12µs RS =1Ω Lm =1~3ms Rm
r3
0
2
4 6 8 10 12 14 16 Motor coil resistance Rm (Ω)
sChopper frequency vs. Supply voltage
sChopper frequency vs. Output current
50
50
40
40
f (kHz)
20
Motor : 23LM-C202 IO = 0.8A at VCC=24V RS=1Ω
f (kHz)
30
30
20
Motor : 23LM-C202 VCC=24V RS=1Ω
10
10
0
0
10
20
30
40
50
0
0
0.2
0.4
0.6
0.8
1.0
VCC (V)
IO (A)
24
SLA7027MU/SLA7024M/SLA7026M
2-Phase Stepper Motor Unipolar Driver ICs (2-Phase/1-2 Phase Excitation)
SLA7027MU/SLA7024M/SLA7026M
sThermal Design
An outline of the method for calculating heat dissipation is shown below. (1) Obtain the value of PH that corresponds to the motor coil current IO from Fig. 7 "Heat dissipation per phase PH vs. Output current IO." Fig. 7 Heat dissipation per phase P H vs. Output current IO SLA7027MU
1.2
(2) The power dissipation Pdiss is obtained using the following formula. 2-phase excitation: Pdiss ≅ 2PH+0.015 ×VS (W) 3 PH+0.015 ×VS (W) 1-2 phase excitation: Pdiss ≅ 2 (3) Obtain the temperature rise that corresponds to the calculated value of Pdiss from Fig. 8 "Temperature rise."
SLA7026M
4.0
Heat dissipation per phase PH (W)
Heat dissipation per phase PH (W)
1
V
0.6
0.4
1.0
0.2
0
0
0.2
0.4
0.6
0.8
1.0
0 0
Output current IO (A)
1.0 2.0 Output current IO (A)
36
15
V
V
24 V
∆T
j
C ∆T
24
2.0
VC
V
C
36
V
Motor : 23LM-C202 Holding mode
15 V
CC
=4 4V
0.8
=4
4V
3.0 Motor : 23PM-C503 Holding mode
3.0
Fig. 8 Temperature rise
1.2
Heat dissipation per phase PH (W)
SLA7024M
150
1.0 0.8 0.6 0.4 0.2 0 0
V =44 24V
1
∆Tj–a ∆TC–a (°C)
V 36
100
Motor : 23LM-C004 Holding mode 5V
VCC
Natural cooling Without heatsink
50
0
0.2
0.4 0.6 0.8 Output current IO (A)
1.0
0
1
2 3 Total Power (W)
4
5
Thermal characteristics SLA7027MU
35 30 25 20 15 10 5 0 200
SLA7026M
50
Case temperature rise ∆TC–a (°C)
Case temperature rise ∆TC–a (°C)
Without heatsink Natural cooling
Without heatsink Natural cooling
40
TC ( 4 pin) Motor : PH265-01B Motor current IO=0.8A Ta=25°C VCC=24V, VS=24V 2-phase excitation
30
TC( 4 pin) Motor : 23PM-C705 Motor current IO=1.5A Ta=25°C VCC=24V, VS=24V 2-phase excitation
20
10
500
1K
0 100
500
1K
5K
Response frequency (pps)
Response frequency (pps)
30
SLA7024M
Without heatsink Natural cooling
Case temperature rise ∆TC–a (°C)
25 20
TC ( 4 pin)
15 10 5 0 200
Motor : PH265-01B Motor current IO=0.8A Ta=25°C VCC=24V, VS=24V 2-phase excitation
500
1K
Response frequency (pps)
SLA7027MU/SLA7024M/SLA7026M
25
2-Phase Stepper Motor Unipolar Driver ICs (2-Phase/1-2 Phase Excitation)
SLA7027MU/SLA7024M/SLA7026M
sSupply Voltage VCC vs. Supply Current ICC
SLA7027MU
500
1.5
SLA7026M
Supply current ICC (mA)
400
Supply current ICC (A)
300
Motor : 23LM-C202 1-phase excitation Holding mode IO : Output current IO=1A
1.0
200
Motor : 23PM-C503 1-phase excitation Holding mode IO : Output current IO=3A IO=2A IO=1A
0.5
100
0.4A 0.2A
0 10 20 30 40 50
0 0 10 20 30
0
40
50
Supply voltage VCC (V)
Supply voltage VCC (V)
SLA7024M
500
Supply current ICC (mA)
400
300
Motor : 23LM-C004 1-phase excitation Holding mode IO : Output current IO=1A
200
100
0
0.5A 0.2A
0 10 20 30 40 50
Supply voltage VCC (V)
sNote
The excitation input signals of the SLA7027MU, SLA7024M and SLA7026M can be used as either Active High or Active Low. Note, however, that the corresponding output (OUT) changes depending on the input (IN). Active High Input INA (pin6) INA (pin5) INB (pin17) INB (pin16) Corresponding output OUTA (pin1) OUTA (pin8) OUTB (pin11) OUTB (pin18) Active Low Input INA (pin6) INA (pin5) INB (pin17) INB (pin16) Corresponding output OUTA (pin8) OUTA (pin1) OUTB (pin18) OUTB (pin11)
26
SLA7027MU/SLA7024M/SLA7026M
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