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SGM61630AXPS8G/TR

SGM61630AXPS8G/TR

  • 厂商:

    SGMICRO(圣邦微)

  • 封装:

    SOIC8_EP

  • 描述:

    DC-DC电源芯片 SOIC8_EP

  • 数据手册
  • 价格&库存
SGM61630AXPS8G/TR 数据手册
SGM61630 60V, 3A Buck Converter with 50μA IQ GENERAL DESCRIPTION FEATURES The SGM61630 is a current mode controlled Buck ● 4.3V to 60V Input Range regulator with 4.3V to 60V input range and 3A ● 3A Continuous Output Current continuous output current. The device suits various ● 50μA (TYP) Ultra-Low Operating Quiescent applications of industry, which demands Current power conditioning from unregulated sources. A 140mΩ RDSON ● 140mΩ High-side MOSFET MOSFET is integrated as high-side switch. The ultra-low ● Minimum Switching-On Time: 100ns 50μA (TYP) quiescent current and low shutdown current ● Current Mode Control of only 2μA (TYP) make it a suitable choice for  SGM61630A: Soft-Start Version battery-powered applications. Switching frequency can  SGM61630B: Power-Good Version be selected over a wide range (200kHz to 2500kHz) to allow desired tradeoff between efficiency ● Adjustable Switching Frequency from 200kHz to 2500kHz and component sizes. There is also the internal loop ● Frequency Synchronization to External Clock compensation that simplifies compensation network ● Easy-to-Use Internal Compensation design, and requires less external components, saving ● Support High Duty Cycle Operation user design time and cost. With precision enable input, ● Precision Enable Input regulator control is simplified, as well as system power ● 2μA (TYP) Shutdown Current sequencing. Protection against over-voltage transient is ● Thermal, Over-Voltage and Short Protection provided to limit the startup or other transient ● Available in a Green SOIC-8 (Exposed Pad) Package overshoots. Secure operation in overload conditions is ensured by thermal shutdown protection and cycle-bycycle current limit. APPLICATIONS Industrial Power Supplies The SGM61630 is available in a Green SOIC-8 (Exposed Telecom and Datacom Systems Pad) package. General Purpose Wide Input Voltage Regulation TYPICAL APPLICATION 4.3V to 60V VIN BOOT CIN CBOOT EN SW D SGM61630A RT/SYNC RFBT COUT FB RT CSS 5V/3A L RFBB SS GND Figure 1. SGM61630A Typical Application SG Micro Corp www.sg-micro.com JUNE 2023 - REV.A.2 SGM61630 60V, 3A Buck Converter with 50μA IQ PACKAGE/ORDERING INFORMATION MODEL PACKAGE DESCRIPTION SPECIFIED TEMPERATURE RANGE ORDERING NUMBER SGM61630A SOIC-8 (Exposed Pad) -40℃ to +125℃ SGM61630AXPS8G/TR SGM61630B SOIC-8 (Exposed Pad) -40℃ to +125℃ SGM61630BXPS8G/TR PACKAGE MARKING SGM MCLXPS8 XXXXX SGM MCMXPS8 XXXXX PACKING OPTION Tape and Reel, 4000 Tape and Reel, 4000 MARKING INFORMATION NOTE: XXXXX = Date Code, Trace Code and Vendor Code. XXXXX Vendor Code Trace Code Date Code - Year Green (RoHS & HSF): SG Micro Corp defines "Green" to mean Pb-Free (RoHS compatible) and free of halogen substances. If you have additional comments or questions, please contact your SGMICRO representative directly. ABSOLUTE MAXIMUM RATINGS Input Voltages VIN, EN to GND ............................................. -0.3V to 65V BOOT to GND ................................................ -0.3V to 71V SS (SGM61630A) to GND................................ -0.3V to 5V PGOOD (SGM61630B) to GND ....................... -0.3V to 5V FB to GND..................................................... -0.3V to 6.5V RT/SYNC to GND ......................................... -0.3V to 6.5V Output Voltages BOOT to SW ............................................................... 6.5V SW to GND .................................................... -1.5V to 65V SW to GND (10ns Transient) ............................ -5V to 65V Package Thermal Resistance SOIC-8 (Exposed Pad), θJA ...................................... 41℃/W Junction Temperature ................................................... 150℃ Storage Temperature Range ....................... -65℃ to +150℃ Lead Temperature (Soldering, 10s) ............................+260℃ ESD Susceptibility HBM ............................................................................. 6000V CDM ............................................................................ 1000V RECOMMENDED OPERATING CONDITIONS Buck Regulator VIN ...................................................................4.3V to 60V BOOT ................................................................ 65V (MAX) FB .........................................................................0V to 5V Control EN .......................................................................0V to 60V RT/SYNC ..............................................................0V to 5V SS (SGM61630A) to GND.....................................0V to 5V PGOOD (SGM61630B) to GND ............................0V to 5V Switching Frequency Range RT Mode ............................................. 200kHz to 2500kHz SYNC Mode ........................................ 210kHz to 2400kHz Operating Junction Temperature Range ...... -40℃ to +125℃ SG Micro Corp www.sg-micro.com OVERSTRESS CAUTION Stresses beyond those listed in Absolute Maximum Ratings may cause permanent damage to the device. Exposure to absolute maximum rating conditions for extended periods may affect reliability. Functional operation of the device at any conditions beyond those indicated in the Recommended Operating Conditions section is not implied. ESD SENSITIVITY CAUTION This integrated circuit can be damaged if ESD protections are not considered carefully. SGMICRO recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because even small parametric changes could cause the device not to meet the published specifications. DISCLAIMER SG Micro Corp reserves the right to make any change in circuit design, or specifications without prior notice. JUNE 2023 2 SGM61630 60V, 3A Buck Converter with 50μA IQ PIN CONFIGURATIONS SGM61630A (TOP VIEW) BOOT 1 VIN 2 EN 3 RT/SYNC 4 Exposed Pad SGM61630B (TOP VIEW) 8 SW 7 BOOT 1 GND VIN 2 6 SS EN 3 5 FB RT/SYNC 4 SOIC-8 (Exposed Pad) Exposed Pad 8 SW 7 GND 6 PGOOD 5 FB SOIC-8 (Exposed Pad) PIN DESCRIPTION PIN NAME I/O 1 BOOT I 2 2 VIN P 3 3 EN I 4 4 RT/SYNC I 5 5 FB I 6 — SS — 6 PGOOD 7 7 GND SGM61630A SGM61630B 1 O G 8 8 SW P — — Exposed Pad G DESCRIPTION Bootstrap Input (for N-MOSFET Gate Driver Supply Voltage). Connect this pin to SW pin with a 0.1μF ceramic capacitor. The MOSFET will be turned off if the BOOT capacitor voltage drops below its BOOT-UVLO level to get the capacitor voltage refreshed. Supply Input. Connect VIN to a power source with 4.3V to 60V output voltage range. Decouple VIN to GND as close as possible to the catch diode anode and the device with a high frequency, and low ESR ceramic capacitor (X5R or higher grade is recommended). Active High Enable Input. Float or pull up to VIN pin to enable, or pull down below 1.12V to disable the device. Input UVLO threshold can be programmed through using a resistor divider from VIN pin. Resistor Timing and External Clock. Setting frequency by the external RT resistor or external SYNC clock, refer to Synchronization to RT/SYNC Pin for more details. Feedback Pin for Setting the Output Voltage. The SGM61630 regulates the FB pin to 0.75V. Connect a feedback resistor divider tap to this pin. SS Pin for Soft-Start Version. Connect an external capacitor (CSS) between this pin and the GND to set the soft-start time. PGOOD Pin for Power-Good Version. Open drain output for power-good flag, use a 10kΩ to 100kΩ pull-up resistor to logic rail or other DC voltage no higher than 5V. Ground Pin. Switching Node of the Converter (Source of the Internal MOSFET). Connect it to the cathode of the external power diode (catch diode), the bootstrap capacitor and the inductor. Exposed Pad. It helps cooling the device junction and must be connected to GND pin for proper operation. NOTE: I = input, O = output, G = ground, P = power. SG Micro Corp www.sg-micro.com JUNE 2023 3 SGM61630 60V, 3A Buck Converter with 50μA IQ ELECTRICAL CHARACTERISTICS (TJ = -40℃ to +125℃, VIN = 4.3V to 60V, typical values are at TJ = +25℃, unless otherwise noted.) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS 60 V 4.1 V Power Supply (VIN Pin) Operation Input Voltage Under-Voltage Lockout Threshold Under-Voltage Lockout Threshold Hysteresis Shutdown Supply Current Operating Quiescent Current (Non-Switching) VIN VUVLO 4.3 VIN rising 3.6 VUVLO_HYS ISHDN IQ 3.85 300 TA = +25℃, VEN = 0V, VIN = 24V 2 TA = +25℃, VFB = 1.0V, VIN = 24V 50 mV 3 μA μA Enable (EN Pin) EN Threshold Voltage VENH 1.08 1.17 1.26 V VENL 1.03 1.12 1.20 V EN Pin Current IEN_PIN EN Hysteresis Current IEN_HYS Enable threshold +50mV -4.7 Enable threshold -50mV -1.0 μA -3.7 μA Soft-Start SS Pin Current ISS TA = +25℃, for SGM61630A only 3 μA Internal Soft-Start Time tSS For SGM61630B only 4 ms Power-Good (SGM61630B Only) PGOOD Flag Under-Voltage Tripping Threshold VPG_UV PGOOD Flag Over-Voltage Tripping Threshold VPG_OV PGOOD Flag Recovery Hysteresis VPG_HYS PGOOD Leakage Current at High Level Output PGOOD Voltage at Low Level Output VIN for Valid PGOOD Output at a Minimum Power-good (% of VFB) 95 % Power-bad (% of VFB) 92 % Power-bad (% of VFB) 110 % Power-good (% of VFB) 107 % 3 % nA % of VFB IPG VPull-Up = 5V 100 VPG_LOW IPull-Up = 1mA 0.1 V 1 V VIN_PG_MIN VPull-Up < 5V at IPull-Up = 100μA Voltage Reference (FB Pin) Feedback Voltage VFB TJ = +25℃ 0.745 0.750 0.763 V TJ = -40℃ to +125℃ 0.741 0.750 0.765 V 140 255 mΩ 4.8 6.0 A High-side MOSFET On-Resistance RDSON VIN = 12V, VBOOT - VSW = 5V High-side MOSFET Current Limit Current Limit ILIMT VIN = 12V, open-Loop 3.5 Thermal Performance Thermal Shutdown Threshold TSHDN 170 ℃ Hysteresis THYS 20 ℃ SG Micro Corp www.sg-micro.com JUNE 2023 4 SGM61630 60V, 3A Buck Converter with 50μA IQ ELECTRICAL CHARACTERISTICS (continued) (TJ = -40℃ to +125℃, VIN = 4.3V to 60V, typical values are at TJ = +25℃, unless otherwise noted.) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS 1666 1940 2209 kHz 2400 kHz Switching Characteristics Switching Frequency Switching Frequency Range at SYNC Mode fSW RT = 11.5kΩ fSYNC 210 SYNC Input Clock High Level VSYNC_R 2.0 SYNC Input Clock Low Level VSYNC_F Minimum SYNC Input Pulse Width tSYNC_MIN Measured at 500kHz 30 ns PLL Lock In Time tLOCK_IN Measured at 500kHz 100 μs Minimum Controllable On Time tON-MIN 100 ns Maximum Duty Cycle DMAX 98 % SG Micro Corp www.sg-micro.com V 0.3 fSW = 200kHz V JUNE 2023 5 SGM61630 60V, 3A Buck Converter with 50μA IQ TYPICAL PERFORMANCE CHARACTERISTICS TA = +25℃, VIN = 12V, VOUT = 5V, fSW = 500kHz, L = 10μH and COUT = 2 × 47μF, unless otherwise noted. Quiescent Current vs. Input Voltage Quiescent Current vs. Temperature 100 Quiescent Current (μA) Quiescent Current (μA) 70 60 50 40 30 0 10 20 30 40 50 80 60 40 20 0 60 -60 -20 8 8 6 4 2 0 10 20 30 40 100 140 50 6 4 2 0 60 -60 -20 20 60 100 140 Temperature (℃) Input Voltage (V) Frequency vs. Resistance Current Limit vs. Temperature 10 2400 8 Frequency (kHz) Current Limit (A) 3000 1800 1200 600 0 60 Shutdown Current vs. Temperature 10 Shutdown Current (μA) Shutdown Current (μA) Shutdown Current vs. Input Voltage 10 0 20 Temperature (℃) Input Voltage (V) 6 4 2 0 25 50 75 100 Resistance (kΩ) SG Micro Corp www.sg-micro.com 125 150 0 -60 -20 20 60 100 140 Temperature (℃) JUNE 2023 6 SGM61630 60V, 3A Buck Converter with 50μA IQ TYPICAL PERFORMANCE CHARACTERISTICS (continued) TA = +25℃, VIN = 12V, VOUT = 5V, fSW = 500kHz, L = 10μH and COUT = 2 × 47μF, unless otherwise noted. UVLO Rising vs. Temperature UVLO Hysteresis vs. Temperature 500 UVLO Hysteresis (mV) UVLO Rising (V) 8 6 4 2 0 400 300 200 100 -60 -20 20 60 100 0 140 -60 -20 Temperature (℃) 80 0.3 60 40 — VIN = 12V — VIN = 24V — VIN = 48V VOUT = 5V 0 0.01 0.1 60 100 140 Load Regulation 0.5 Load Regulation (%) Efficiency (%) Efficiency vs. Output Current 100 20 20 Temperature (℃) 1 10 Output Current (A) 0.1 -0.1 — VIN = 12V — VIN = 24V — VIN = 48V -0.3 -0.5 0.0 0.5 1.0 1.5 2.0 Output Current (A) 2.5 3.0 Voltage Reference vs. Temperature 1.0 Voltage Reference (V) 0.9 0.8 0.7 0.6 0.5 -60 -20 20 60 100 140 Temperature (℃) SG Micro Corp www.sg-micro.com JUNE 2023 7 SGM61630 60V, 3A Buck Converter with 50μA IQ TYPICAL PERFORMANCE CHARACTERISTICS (continued) TA = +25℃, VIN = 12V, VOUT = 5V, fSW = 500kHz, L = 10μH and COUT = 2 × 47μF for SGM61630A version, unless otherwise noted. PSM Mode IOUT = 0A, Steady State IOUT = 3A, Steady State 5V/div 2A/div IL Time (10ms/div) Time (2μs/div) DCM Mode Load Transient IOUT = 200mA, Steady State AC Coupled IOUT = 0.6A to 2.4A to 0.6A, 2.5A/μs 200mV/div 20mV/div AC Coupled VOUT VSW 200mA/div IL 5V/div VSW AC Coupled VOUT VOUT 5V/div VSW IOUT Time (2μs/div) Time (100μs/div) Startup by VIN Startup by VIN VOUT VSW VSW IL 1A/div PG 10V/div PG IOUT = 3A IL Time (2ms/div) 5V/div 10V/div 2A/div 5V/div VOUT SGM61630B 2V/div IOUT = 0A 2V/div SGM61630B SG Micro Corp www.sg-micro.com 1A/div 500mA/div IL 20mV/div AC Coupled 50mV/div VOUT CCM Mode Time (2ms/div) JUNE 2023 8 SGM61630 60V, 3A Buck Converter with 50μA IQ TYPICAL PERFORMANCE CHARACTERISTICS (continued) TA = +25℃, VIN = 12V, VOUT = 5V, fSW = 500kHz, L = 10μH and COUT = 2 × 47μF for SGM61630A version, unless otherwise noted. Shutdown by VIN Shutdown by VIN IOUT = 0A VOUT IOUT = 3A VOUT SGM61630B SGM61630B VSW IL 2V/div 5V/div 10V/div 2A/div 2V/div 5V/div 5V/div 500mA/div PG PG VSW IL Time (20ms/div) Time (100μs/div) Startup by EN Startup by EN EN VSW IL 2V/div 10V/div 2A/div 2V/div 10V/div 500mA/div VOUT IOUT = 3A VOUT EN VSW IL Time (1ms/div) Time (1ms/div) Shutdown by EN Shutdown by EN 2V/div IOUT = 0A VOUT VSW 10V/div VSW 500mA/div Time (500ms/div) SG Micro Corp www.sg-micro.com 2V/div 2V/div 10V/div 2A/div 2V/div EN IL IOUT = 3A VOUT EN 2V/div 2V/div IOUT = 0A IL Time (50μs/div) JUNE 2023 9 SGM61630 60V, 3A Buck Converter with 50μA IQ TYPICAL PERFORMANCE CHARACTERISTICS (continued) TA = +25℃, VIN = 12V, VOUT = 5V, fSW = 500kHz, L = 10μH and COUT = 2 × 47μF for SGM61630A version, unless otherwise noted. SCP Entry IOUT = 3A Time (50μs/div) VSW IL 2A/div IL VOUT 10V/div 2V/div 10V/div 2A/div VSW 2V/div IOUT = 3A VOUT SG Micro Corp www.sg-micro.com SCP Recovery Time (1ms/div) JUNE 2023 10 SGM61630 60V, 3A Buck Converter with 50μA IQ FUNCTIONAL BLOCK DIAGRAM SGM61630B Only PGOOD EN VIN Logic Enable Comparator UV Voltage Reference Thermal Shutdown Shutdown Shutdown Logic Enable Threshold Boot Charge OV Boot UVLO Error Amplifier FB UVLO PWM Comparator BOOT PWM Control Logic Comp Components SGM61630A Only Slope Compensation Shutdown SW VFB Frequency Foldback SS Reference DAC for internal Soft-Start Maximum Clamp Oscillator with PLL GND RT/SYNC NOTE: SS pin is for the SGM61630A version and PGOOD pin is for the SGM61630B version. Figure 2. SGM61630 Block Diagram SG Micro Corp www.sg-micro.com JUNE 2023 11 SGM61630 60V, 3A Buck Converter with 50μA IQ DETAILED DESCRIPTION Overview Enable Input and UVLO Adjustment The SGM61630 is a 60V Buck converter with integrated high-side N-MOSFET (140mΩ) power switch and 3A continuous output current capability. The minimum operating input voltage of the device is 4.3V. The quiescent current is 50μA (TYP). When the device is disabled, the shutdown current reduces to 2μA. An internal current source pull-up keeps the EN pin voltage at high state by default. The device will enable if the EN pin voltage exceeds the enable threshold of 1.17V and VIN exceeds its UVLO threshold. The device will disable if the EN voltage is externally pulled low or the VIN pin voltage falls below its UVLO threshold. The SGM61630 uses peak current mode control with power-save mode at light loads to achieve high efficiency. The device is internally compensated, which reduces design time. If an application requires a higher VIN UVLO threshold, an external VIN UVLO adjustment circuit is recommended in Figure 3. Figure 3 shows how UVLO and hysteresis are increased using REN1 and REN2. A 3.7μA additional current is injected to the divider when EN pin voltage exceeds VENH (1.17V TYP) to provide hysteresis and it will be removed when EN pin voltage is below VENL (1.12V TYP). Use Equations 1 and 2 to calculate these resistors. VSTART is the input start (turn-on) threshold voltage and VSTOP is the input stop (turn-off) threshold voltage. The EN pin is internally pulled up by a current source that can keep the device enable if EN pin is floating. It can also be used to increase the input UVLO threshold using a resistor divider. The bootstrap diode is integrated and only a small capacitor between BOOT and SW pins (CBOOT) is needed for the N-MOSFET gate driving bias. A separate UVLO circuit monitors CBOOT voltage and turns the high-side switch off if this voltage falls below a preset threshold. REN1 = The switching frequency is adjusted using a resistor to ground connected to the RT/SYNC pin. It is also can be synchronized to an external clock signal with 210kHz to 2400kHz. Over-voltage protection (OVP) circuit is designed to minimum the output over-voltage transients. When this comparator detects an OVP (VFB > 110% × VREF), the switch is kept off until the VFB falls below 107% of the VREF. The SS pin internal current source allows soft-start time adjustments with a small external capacitor. During startup and over-current, the frequency is reduced (frequency fold-back) to allow easy maintenance of low inductor current. The thermal shutdown provides an additional protection in fault conditions. VSTART VENH 1μA 3.7μA+VEN_HYS × VENH (VSTART -VSTOP )-VEN_HYS × REN2 = VENH VSTART - VENH + 1μA REN1 (1) (2) VIN REN1 1μA 3.7μA + EN REN2 1.17V - Minimum Input Voltage (4.3V) and UVLO The recommended minimum operating input voltage is 4.3V. It may operate with lower voltages that are above the VIN rising UVLO threshold (3.85V TYP). If VIN falls below its falling UVLO threshold, the device will stop switching. SG Micro Corp www.sg-micro.com Figure 3. VIN UVLO Adjustment Circuit JUNE 2023 12 SGM61630 60V, 3A Buck Converter with 50μA IQ DETAILED DESCRIPTION (continued) Switching Frequency and Timing Resistor (RT/SYNC Pin) The switching frequency can be set from 200kHz to 2500kHz by a timing resistor (RT) placed between the RT/SYNC and GND pins. There is an internal bias voltage (0.5V TYP) on the RT/SYNC pin during the RT mode and must have a resistor to ground to set the switching frequency. Use Equation 3 to find the RT resistance for any desired switching frequency (fSW). fSW ( kHz ) =17700 × RT ( kΩ ) -0.918 (3) Synchronization to RT/SYNC Pin The internal oscillator also can synchronize to an external logic clock applied to the RT/SYNC pin (see Figure 4) in the 210kHz to 2400kHz range. The SW rising edge (switch turn-on) is synchronized with the SYNC falling edge. The SYNC low and high levels must be less than 0.3V and more than 2.0V and have a pulse width larger than 30ns. So when the SYNC source is removed, the DC resistance seen between the RT/SYNC and GND pins determines the default switching frequency (fSYNC). SGM61630 PLL Logic Clock Source RT RT/SYNC Figure 4. Synchronization to External Clock Low Dropout Operation and Bootstrap Gate Driving (BOOT Pin) An internal regulator provides the bias voltage for gate driver using a 0.1μF ceramic capacitor. X5R or better dielectric types are recommended. The capacitor must have a 10V or higher voltage rating. The BOOT capacitor is refreshed when the high-side switch is off and the external low-side diode conducts. The SGM61630 operates at maximum duty cycle when input voltage is closed to output voltage if the bootstrap voltage (VBOOT - VSW ) is greater than its UVLO threshold. SG Micro Corp www.sg-micro.com When the bootstrap voltage falls below the UVLO threshold, the high-side switch is turned off, and the integrated low-side switch is turned on to recharge the BOOT capacitor. After the recharge, the high-side switch is turned on again to regulate the output. External Soft-Start Adjustment (SGM61630A Only) The SGM61630A has an external soft-start (SS) pin for adjustable startup time. It is recommended to add a soft-start capacitor (CSS) between the SS and GND pins to set the soft-start time. The internal ISS = 3μA current charges CSS and provides a linear voltage ramp on the SS pin. Use Equation 4 to calculate the soft-start time. t SS (ms) = CSS (nF) × VREF (V) ISS (μA) (4) Power-Good (SGM61630B Only) The SGM61630B has a power-good (PGOOD) pin for indicate whether the output voltage in the desired level. The PGOOD pin is open-drain output that requires 10kΩ to 100k Ω resistor pulled up to an DC voltage(not exceeds 5V). As shown in Figure 5, when the FB voltage is within the power-good range, the PGOOD switch is turned off and the PGOOD pin is pulled up to high. When the FB voltage is outside the power-good range, the PGOOD switch is turned on and the PGOOD pin is pulled down to low. VREF 110% 107% 95% 92% PGOOD High Low Figure 5. Power-Good Flag JUNE 2023 13 SGM61630 60V, 3A Buck Converter with 50μA IQ DETAILED DESCRIPTION (continued) Slope Compensation Without implementing some slope compensation, the PWM pulse widths will be unstable and oscillatory at duty cycles above 50%. To avoid sub-harmonic oscillations in this device, an internal compensation ramp is added to the measured switch current before comparing it with the control signal by the PWM comparator. Power-Save Mode At light loads the SGM61630 enters Pulse-Skipping Mode (PSM) to keep its high efficiency by lowering the number of switching pulses. When the peak inductor current is below PSM current threshold, the corresponding internal COMP voltage (VCOMP) will be lower than 410mV. The device will enter PSM in such conditions. In PSM mode, VCOMP is internally clamped at 350mV that inhibits the high-side MOSFET switching, the device draws only 50μA (TYP) input quiescent current. The device can exit PSM if VCOMP rises above 410mV. Over-Current Protection and Frequency Fold-back Over-current protection (OCP) is naturally provided by current mode control. In each cycle, the HS current sensing starts a short time (blanking time) after the HS switch is turned on. The sensed HS switch current is continuously compared with the current limit threshold and when the HS current reaches to that threshold, the HS switch is turned off. If the output is overloaded, VOUT drops and VCOMP is increases by EA to compensate that. However, the EA output (VCOMP) is clamped to a maximum value. SG Micro Corp www.sg-micro.com The natural OCP of the peak current mode control may not be able to provide a complete protection when an output short-circuit occurs and an extra protection mechanism for short-circuit is needed. During an output short, inductor current may runaway above over-current limits because of the high input voltage and the minimum controllable on-time. During the output short, the inductor current decreases slowly because a small negative diode forward voltage appears across the inductor during the off-time, as a result the inductor current cannot be reset. In these conditions, current can saturate the inductor and the current may even increase higher until the device is damaged. In the SGM61630, this problem is effectively solved by increasing the off-time during short-circuit by reducing the switching frequency (frequency fold-back). As the output voltage drops and the FB pin voltage falls from 0.75V to 0V, the frequency will be divided by 1, 2, 4 and 8. Over-Voltage Transient Protection When an overload or an output fault condition is removed, large overshoots may occur on the output. The SGM61630 includes OVP circuit to reduce such over-voltage transients. If VFB voltage exceeds 110% of the VREF threshold, the high-side switch is turned off. When it returns below 107% of the VREF, the switch is released again. Thermal Shutdown (TSD) If the junction temperature (TJ) exceeds +170℃, the TSD protection circuit will stop switching to protect the device from overheating. The device will automatically restart with a power up sequence when the junction temperature drops below +150℃. JUNE 2023 14 SGM61630 60V, 3A Buck Converter with 50μA IQ APPLICATION INFORMATION A typical application circuit for the SGM61630A as a Buck converter is shown in Figure 6. It is used for converting a 6V to 60V supply voltage to a lower voltage level supply voltage (5V) suitable for the system. Typical Application VIN = 6V to 60V C1 4.7μF VIN C3 0.1μF C2 4.7μF R1 310kΩ R2 61.2kΩ BOOT C5 0.1μF SW EN D SGM61630A RT/SYNC GND R3 49.9kΩ C6 47μF C7 47μF R4 57.6kΩ CFF (1) FB SS C4 10nF VOUT = 5V IOUT = 3A (MAX) L 10μH R5 10.2kΩ EP NOTE: 1. In low input voltage condition, CFF = 33pF is recommended. Figure 6. 5V Output SGM61630A Design Example Design Requirements The design parameters given in Table 1 are used for this design example. Table 1. Design Parameters Design Parameters Example Values Input Voltage 12V (TYP). 6V to 60V Start Input Voltage (Rising VIN) 7V Stop Input Voltage (Falling VIN) 5.5V Input Ripple Voltage 360mV, 3% of VIN_TYP Output Voltage 5V Output Voltage Ripple 50mV, 1% of VOUT Output Current Rating 3A Transient Response 1.5A to 3A Load Step 250mV, 5% of VOUT Operation Frequency 500kHz SG Micro Corp www.sg-micro.com Switching Frequency Selection Several parameters such as losses, inductor and capacitors sizes and response time are considered in selection of the switching frequency. Higher frequency increases the switching and gate charge losses and lower frequency requires larger inductance and capacitances and results in larger overall physical size and higher cost. Therefore, a tradeoff is needed between losses and component size. If the application is noise-sensitive to a frequency range, the frequency should be selected out of that range. For this design, a lower switching frequency of 500kHz is chosen and a 49.9kΩ resistor can be chosen for R3 according to Equation 3. JUNE 2023 15 SGM61630 60V, 3A Buck Converter with 50μA IQ APPLICATION INFORMATION (continued) Input Capacitor Design A high-quality ceramic capacitor (X5R or X7R or better dielectric grade) must be used for input decoupling of the SGM61630. At least 3μF of effective capacitance (after derating) is needed on the VIN input. In some applications additional bulk capacitance may also be required for the VIN input, for example, when the SGM61630 is more than 5cm away from the input source. The VIN capacitor ripple current rating must also be greater than the maximum input current ripple. The input current ripple can be calculated using Equation 5 and the maximum value occurs at 50% duty cycle. Using the design example values, IOUT = 3A, yields an RMS input ripple current of 1.5A. ICIN _ RMS = IOUT × VOUT ( VIN - VOUT ) × = IOUT × D × (1 − D) (5) VIN VIN For this design, a ceramic capacitor with at least 100V voltage rating is required to support the maximum input voltage. So, two 4.7µF/100V capacitors in parallel are selected for VIN to cover all DC bias, thermal and aging deratings. The input capacitance determines the regulator input voltage ripple. This ripple can be calculated from Equation 6. In this example, the total effective capacitance of the two 4.7µF/100V capacitors is around 8µF at 12V input, and the input voltage ripple is 200mV. = ΔVIN IOUT × D × (1 − D) + IOUT × ESRCIN CIN × fSW (6) It recommended to place an additional small size 0.1µF ceramic capacitor right beside the VIN and GND pins (anode of the diode) for high frequency filtering. Inductor Design Equation 7 is conventionally used to calculate the output inductance of a Buck converter. Generally, a smaller inductor is preferred to allow larger bandwidth and smaller size. The ratio of inductor current ripple (∆IL) to the maximum output current (IOUT) is represented as SG Micro Corp www.sg-micro.com KIND factor (∆IL/IOUT). The inductor ripple current is bypassed and filtered by the output capacitor and the inductor DC current is passed to the output. Inductor ripple is selected based on a few considerations. The peak inductor current (IOUT + ∆IL/2) must have a safe margin from the saturation current of the inductor in the worst-case conditions especially if a hard-saturation core type inductor (such as ferrite) is chosen. For peak current mode converter, selecting an inductor with saturation current above the switch current limit is sufficient. The ripple current also affects the selection of the output capacitor. COUT RMS current rating must be higher than the inductor RMS ripple. Typically, a 20% to 40% ripple is selected (KIND = 0.2 ~ 0.4). Choosing a higher KIND value reduces the selected inductance, but a too high KIND factor may result in insufficient slope compensation. L = VIN _ MAX - VOUT IOUT × K IND × VOUT VIN _ MAX × fSW (7) In this example, the calculated inductance will be 10.18μH with KIND = 0.3, so the nearest larger inductance of 10μH is selected. The ripple, RMS and peak inductors current calculations are summarized in Equations 8, 9 and 10 respectively. ΔL = VIN _ MAX - VOUT L × VOUT VIN _ MAX × fSW (8) 2 IOUT + ΔIL2 12 (9) IL _ PEAK = IOUT + ΔIL 2 (10) IL = _ RMS Note that during startup, load transients or fault conditions the peak inductor current may exceed the calculated IL_PEAK. Therefore, it is always safer to choose the inductor saturation current higher than the current limit. JUNE 2023 16 SGM61630 60V, 3A Buck Converter with 50μA IQ APPLICATION INFORMATION (continued) External Diode An external power diode between the SW and GND pins is needed for the SGM61630 to complete the converter. This diode must tolerate the application’s absolute maximum ratings. The reverse blocking voltage must be higher than VIN_MAX and its peak current must be above the maximum inductor current. Choose a diode with small forward voltage drop for higher efficiency. Typically, diodes with higher voltage and current ratings have higher forward voltages. A diode with a minimum of 60V reverse voltage is preferred to allow input voltage transients up to the rated voltage of the SGM61630. Output Capacitor Three primary criteria must be considered for design of the output capacitor (COUT): 1. The converter pole location. 2. The output voltage ripple. 3. The transient response to a large change in load current. The selected output capacitor value must satisfy all of them. The desired transient response is usually expressed as maximum overshoot, maximum undershoot, or maximum recovery time of VOUT in response to a large load step. Transient response is usually the more stringent criteria in low output voltage applications. The output capacitor must provide the increased load current or absorb the excess inductor current (when the load current steps down) until the control loop can re-adjust the current of the inductor to the new load level. Typically, it requires two or more cycles for the loop to detect the output change and respond (change the duty cycle). Another requirement may also be expressed as desired hold-up time in which the output capacitor must hold the output voltage above a certain level for a specified period if the input power is removed. It may also be expressed as the maximum output voltage drop or rise when the full load is connected or disconnected (100% load step). Equation 11 can be used to calculate the minimum SG Micro Corp www.sg-micro.com output capacitance that is needed to supply a current step (ΔIOUT) for at least 2 cycles until the control loop responds to the load change with a maximum allowed output transient of ΔVOUT (overshoot or undershoot). COUT > 2 × ΔIOUT fSW × ΔVOUT (11) where: ΔIOUT is the change in output current. ΔVOUT is the allowable change in the output voltage. For example, if the acceptable transient from 1.5A to 3A load step is 5%, by inserting ΔVOUT = 0.05 × 5V = 0.25V and ΔIOUT = 1.5A, the minimum required capacitance will be 24μF. Note that the impact of output capacitor ESR on the transient is not considered in Equation 11. For ceramic capacitors, the ESR is generally small enough to ignore its impact on the calculation of ΔVOUT transient. However, for aluminum electrolytic and tantalum capacitors, or high current power supplies, the ESR contribution to ΔVOUT must be considered. When the load steps down, the excess inductor current will charge the capacitor and the output voltage will overshoot. The catch diode current cannot discharge COUT, so COUT must be large enough as given in Equation 12 to absorb the excess inductor energy with limited over-voltage. The excess energy absorbed in the output capacitor increases the voltage on the capacitor. The capacitor must be sized to maintain the desired output voltage during these transient periods. Equation 12 calculates the minimum capacitance required to keep the output-voltage overshoot to a desired value. COUT > L × 2 2 IOUT _ H - IOUT _L 2 (VOUT + Δ VOUT )2 − VOUT (12) where: IOUT_H is the high level of the current step. IOUT_L is the low level of the current step. JUNE 2023 17 SGM61630 60V, 3A Buck Converter with 50μA IQ APPLICATION INFORMATION (continued) For example, if the acceptable transient from 3A to 1.5A load step is 5%, by inserting ΔVOUT = 0.05 × 5V = 0.25V, the minimum required capacitance will be 24.4μF. COUT > ΔIL 8 × fSW × VOUT _ RIPPLE (13) Note that the impact of output capacitor ESR on the ripple is not considered in Equation 13. For a specific output capacitance value, use Equation 14 to calculate the maximum acceptable ESR of the output capacitor to meet the output voltage ripple requirement. ESRCOUT < VOUT _ RIPPLE ΔIL − 1 8 × fSW × COUT (14) Higher nominal capacitance value must be chosen due to aging, temperature, and DC bias derating of the output capacitors. In this example, a 2 × 47μF/25V X5R ceramic capacitor with 1.5mΩ of ESR is used. The amount of ripple current that a capacitor can handle without damage or overheating is limited. The inductor ripple is bypassed through the output capacitor. Equation 15 calculates the RMS current that the output capacitor must support. In this example, it is 265mA. ICOUT_RMS = VOUT × ( VIN _ MAX - VOUT ) (15) UVLO Setting The VIN UVLO can be programmed using an external voltage divider on the EN pin of the SGM61630. In this design R1 is connected between the VIN and EN pins and R2 is connected between EN and GND (see Figure 6). The UVLO has two thresholds (Hysteresis), one for power-up (turn-on) when the input voltage is rising and one for power-down (turn-off) when the voltage is falling. In this design, the turn-on (enable to start switching) occurs when VIN rises above 7V (UVLO rising threshold). When the regulator is working, it will not stop switching (disabled) until the input voltage falls below 5.5V (UVLO falling threshold). Equations 1 and 2 are provided to calculate the resistors. For this example, the nearest standard resistor values are R1 = 310kΩ and R2 = 61.2kΩ. Feedback Resistors Setting Use resistor dividers (R4 and R5) to set the output voltage using Equation 16.  V − VREF  R= R5 ×  OUT (16)  4 VREF   For this example, 57.6kΩ was selected for R4 and 10.2kΩ was selected for R5. 12 × VIN _ MAX × L × fSW Bootstrap Capacitor Selection It is recommended to use a 0.1μF high-quality ceramic capacitor (X7R or X5R) with 10V or higher voltage rating for the bootstrap capacitor (C5). SG Micro Corp www.sg-micro.com JUNE 2023 18 SGM61630 60V, 3A Buck Converter with 50μA IQ APPLICATION INFORMATION (continued) Layout Considerations PCB is an essential element of any switching power supply. The converter operation can be significantly disturbed due to the existence of the large and fast raising/falling voltages that can couple through stray capacitances to other signal paths, unless those interferences are minimized and properly managed in the layout design. Insufficient conductance in copper traces for the high current paths results in high resistive losses in the power paths and voltage errors. Following the guidelines provided here are necessary to design a good layout:  Bypass VIN pin to GND pin with low-ESR ceramic capacitors (X5R or X7R or better dielectric) placed as close as possible to VIN pin and the catch diode anode pin.  Minimize the area and path length of the loop formed by VIN pin, bypass capacitors connections, SW pin and the catch diode.  Connect the device GND pin directly to the thermal pad copper area under the IC device.  Stitch the thermal pad to the internal ground planes and the back side of the PCB directly under the IC using multiple thermal vias.  Use a short and wide path for routing the SW pin to the cathode of the catch diode on the same layer and to the output inductor.  Keep the SW area minimal and away from sensitive signals like FB input and divider resistors or RT/SYNC to avoid capacitive noise coupling.  Top side GND plane that is connected to the thermal pad provides the best heat removal path for the IC. It should be large enough for designs that operate with full rated loads. Thicker copper planes can improve heat dissipation.  Place the RT resistor (R3) as close as possible to the RT/SYNC pin with short routes. Vias Top Layer Bottom Layer GND SGM61630A SGM61630B SW CBOOT GND L1 SW CBOOT D1 D1 CIN1 CIN2 CIN1 BOOT SW VIN GND REN1 CIN2 BOOT SW VIN GND EN PGOOD REN1 VOUT SS EN FB VIN RFB2 REN2 FB RT/SYNC COUT1 COUT2 RT RFB1 VOUT RPG CSS RT/SYNC L1 COUT1 RT VIN RFB2 REN2 COUT2 RFB1 GND GND Figure 7. Layout SG Micro Corp www.sg-micro.com JUNE 2023 19 SGM61630 60V, 3A Buck Converter with 50μA IQ REVISION HISTORY NOTE: Page numbers for previous revisions may differ from page numbers in the current version. JUNE 2023 - REV.A.1 to REV.A.2 Page Updated Absolute Maximum Ratings ................................................................................................................................................................... 2 MARCH 2023 - REV.A to REV.A.1 Page Changed Layout ................................................................................................................................................................................................ 19 Changes from Original (DECEMBER 2022) to REV.A Page Changed from product preview to production data ............................................................................................................................................. All SG Micro Corp www.sg-micro.com JUNE 2023 20 PACKAGE INFORMATION PACKAGE OUTLINE DIMENSIONS SOIC-8 (Exposed Pad) D e 3.22 E1 E 2.33 E2 5.56 1.91 b D1 1.27 0.61 RECOMMENDED LAND PATTERN (Unit: mm) L ccc C A A2 SEATING PLANE A1 Symbol c θ C MIN Dimensions In Millimeters MOD A A1 MAX 1.700 0.000 - 0.150 A2 1.250 - 1.650 b 0.330 - 0.510 c 0.170 - 0.250 D 4.700 - 5.100 D1 3.020 - 3.420 E 3.800 - 4.000 E1 5.800 - 6.200 E2 2.130 - 2.530 e 1.27 BSC L 0.400 - 1.270 θ 0° - 8° ccc 0.100 NOTES: 1. This drawing is subject to change without notice. 2. The dimensions do not include mold flashes, protrusions or gate burrs. 3. Reference JEDEC MS-012. SG Micro Corp www.sg-micro.com TX00013.003 PACKAGE INFORMATION TAPE AND REEL INFORMATION REEL DIMENSIONS TAPE DIMENSIONS P2 W P0 Q1 Q2 Q1 Q2 Q1 Q2 Q3 Q4 Q3 Q4 Q3 Q4 B0 Reel Diameter A0 P1 K0 Reel Width (W1) DIRECTION OF FEED NOTE: The picture is only for reference. Please make the object as the standard. KEY PARAMETER LIST OF TAPE AND REEL Reel Diameter Reel Width W1 (mm) A0 (mm) B0 (mm) K0 (mm) P0 (mm) P1 (mm) P2 (mm) W (mm) Pin1 Quadrant SOIC-8 (Exposed Pad) 13″ 12.4 6.40 5.40 2.10 4.0 8.0 2.0 12.0 Q1 SG Micro Corp www.sg-micro.com TX10000.000 DD0001 Package Type PACKAGE INFORMATION CARTON BOX DIMENSIONS NOTE: The picture is only for reference. Please make the object as the standard. KEY PARAMETER LIST OF CARTON BOX Length (mm) Width (mm) Height (mm) Pizza/Carton 13″ 386 280 370 5 SG Micro Corp www.sg-micro.com DD0002 Reel Type TX20000.000
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