Spec No.
Issue
DG-106008C
31-Jan-11
S P E C I F I C A T I O N S
Product Type
ZENIGATA LED
Model No.
GW5BQF**K*3
**K*3 : 27K03,
,30K03,
,35K03
40KH3 ,50K03,
,65K03
※These specifications contain 20 pages including the cover and appendix.
If you have any objections, please contact us before issuing purchasing order.
CUSTOMERS ACCEPTANCE
Reference
DATE:
BY:
PRESENTED
BY:
Y. Ohiwane
Dept. General Manager
REVIEWED BY:
PREPARED BY:
Development DepartmentⅡ
System Device Division Ⅲ
Electronic Components And Devices Group
SHARP CORPORATION
Model No.
GW5BQF**K*3
● Handle this document carefully for it contains material protected by international
copyright law. Any reproduction, full or in part, of this material is prohibited
without the express written permission of the company.
● When using the products covered herein, please observe the conditions written herein
and the precautions outlined in the following paragraphs. In no event shall the
company be liable for any damages resulting form failure to strictly adhere to these
conditions and precautions.
(1) Please do verify the validity of this part after assembling it in customer’s products, when customer
wants to make catalogue and instruction manual based on the specification sheet of this part.
(2) The products covered herein are designed and manufactured for the following
application areas. When using the products covered herein for the equipment
listed in paragraph (3), even for the following application areas, be sure
to observe the precautions given in Paragraph (3). Never use the products
for the equipment listed in Paragraph (4).
・Office electronics
・Instrumentation and measuring equipment
・Machine tools
・Audiovisual equipment
・Home appliances
・Communication equipment other than for trunk lines
(3) These contemplating using the products covered herein for the following
equipment which demands high reliability, should first contact a sales
representative of the company and then accept responsibility for incorporating
into the design fail-safe operation, redundancy, and other appropriate
measures for ensuring reliability and safety of the equipment and the overall system.
・Control and safety devices for airplanes, trains, automobiles, and other
transportation equipment
・Mainframe computers
・traffic control systems
・Gas leak detectors and automatic cutoff devices
・Rescue and security equipment
・Other safety devices and safety equipment, etc.
(4) Do not use the products covered herein for the following equipment which
demands extremely high performance in terms of functionality, reliability, or accuracy.
・Aerospace equipment
・Communications equipment for trunk lines
・Control equipment for the nuclear power industry
・Medical equipment related to life support, etc.
(5) please direct all queries and comments regarding the interpretation of the
above four Paragraphs to a sales representative of the company.
● Please direct all queries regarding the products covered herein to a sales
representative of the company.
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GW5BQF**K*3 specifications
1. Application
These specifications apply to the light emitting diode module Model No. GW5BQF**K*3.
[ LED module (InGaN Blue LED chip + Phosphor) ]
Main application : Lighting
2. External dimensions and equivalent circuit -------------------------------- Refer to Page 2.
3. Ratings and characteristics --------------------------------------------------- Refer to Page 3 - 5.
3-1. Absolute maximum ratings
3-2. Electro-optical characteristics
3-3. Derating curve
4. Reliability ---------------------------------------------------------------------- Refer to Page 6.
4-1. Test items and test conditions
4-2. Failure criteria
5. Quality level ------------------------------------------------------------------- Refer to Page 7.
5-1. Applied standard
5-2. Sampling inspection
5-3. Inspection items and defect criteria
6. Supplements------------------------------------------------------------------- Refer to Page 8 - 14.
6-1. Chromaticity rank table
6-2. Packing
6-3. Label
6-4. Indication printed on product
7. Precautions -------------------------------------------------------------------- Refer to Page 15 - 17.
8. Characteristics diagram (TYP.) ---------------------------------------------- Refer to Page 18.
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2. External dimensions and equivalent circuit
15.0 + 0.50 / - 0.10 ①
Unit = mm
( 12.0 )
( 8.7 )
Top view
( 9.2 )
( 6.5 )
12.0
+ 0.50 / - 0.10
②
Side view
( 1.6 )
1.0
± 0.1
(Note) Values inside parentheses are reference values.
External dimension of ceramic substrate is the indication of maximum length at each side.
Equivalent circuit
+ connection terminal
- connection terminal
(Note) 4 series × 11 parallel =44 pcs of LEDs
Unit
Material
Drawing No.
mm
Substrate : Alumina Ceramic
52206004
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3. Ratings and characteristics
3-1. Absolute maximum ratings
Item
Power Dissipation *1,4
Forward Current *1,4
Reverse Voltage *2,4
Operating Temperature *3
Storage Temperature
Symbol
P
IF
VR
Topr
Tstg
Rating
8.7
600
-15
- 30 ~ + 90
- 40 ~ + 100
Unit
W
mA
V
℃
℃
*1 Power dissipation and forward current are the value when the module temperature
is set lower than the rating by using an adequate heat sink.
*2 Voltage resistible at initial connection error
(Not dealing with the possibility of always-on reverse voltage.)
*3 Case temperature Tc (Refer to measuring point for case temperature in the next page.)
Refer to "Derating curve" in the next page as for operating current.
*4 Tc = 25 ℃
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3-2. Electro-optical characteristics
Item
**
common Forward Voltage *5
Luminous Flux *6
27
Chromaticity Coordinates *7
Color Temperature
General Color Rendering Index
*8
Luminous Flux *6
30
Chromaticity Coordinates *7
Color Temperature
General Color Rendering Index
*8
Luminous Flux *6
35
Chromaticity Coordinates *7
Color Temperature
General Color Rendering Index
*8
Luminous Flux *6
40
Chromaticity Coordinates *7
Color Temperature
General Color Rendering Index
*8
Luminous Flux *6
50
Chromaticity Coordinates *7
Color Temperature
General Color Rendering Index
*8
Luminous Flux *6
65
Chromaticity Coordinates *7
Color Temperature
General Color Rendering Index
*8
Symbol
VF
Ф
x
y
Ra
Ф
x
y
Ra
Ф
x
y
Ra
Ф
x
y
Ra
Ф
x
y
Ra
Ф
x
y
Ra
Condition
IF = 520 mA
IF = 520 mA
IF = 520 mA
IF = 520 mA
IF = 520 mA
IF = 520 mA
IF = 520 mA
MIN.
12.0
440
(2600)
77
455
(2900)
80
475
(3300)
81
475
(3900)
81
490
(4745)
82
490
(6020)
81
TYP.
13.1
(510)
(0.464)
(0.418)
(2700)
(80)
(525)
(0.435)
(0.403)
(3025)
(83)
(545)
(0.409)
(0.393)
(3450)
(84)
(545)
(0.376)
(0.368)
(4080)
(84)
(560)
(0.346)
(0.360)
(5000)
(85)
(560)
(0.313)
(0.332)
(6500)
(84)
(Tc = 25 ℃)
MAX. Unit
14.5
V
lm
K
(2800)
lm
K
(3150)
lm
K
(3600)
lm
K
(4260)
lm
K
(5311)
lm
K
(7040)
-
(Note) Values inside parentheses are shown for reference purpose only.
*5 (After 20 ms drive, Measurement tolerance: ± 3 %)
*6 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400
(After 20 ms drive, Measurement tolerance: ± 20 %)
*7 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400
(After 20 ms drive, Measurement tolerance: ± 0.01)
*8 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400
(After 20 ms drive, Measurement tolerance: ± 4)
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3-3. Derating curve
Forward Current Derating Curve
Forward Current I F [mA]
700
600
500
400
300
200
100
0
-30
-20
-10
0
10
20
30
40
50
60
70
80
90
100
Case Temperature T c [℃]
(Note) To keep the case temperature lower than the rating, enough heat-radiation performance needs to
be secured by using an adequate heat sink.
(Measuring point for case temperature )
measuring point
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4. Reliability
The reliability of products shall be satisfied with items listed below.
4-1. Test items and test conditions
No.
Test item
1
2
3
4
5
6
7
Temperature Cycle
Confidence level: 90 %
Samples Defective LTPD
n
C
(%)
Test conditions
- 40 ℃(30 min) ~ + 100 ℃(30 min), 100 cycles
11
0
20
11
0
20
11
0
20
11
0
20
11
0
20
5
0
50
5
0
50
Tstg = + 60 ℃, RH = 90 %, Time = 1000 h
Temperature Humidity
Storage
High Temperature
Storage
Low Temperature
Storage
Steady State Operating
Life
Shock
Acceleration: 15000 m/s , Pulse width: 0.5 ms
Vibration
Direction: 3 directions (X, Y and Z)
3 trials in each direction
Frequency: 100 to 2000 Hz for 4 minutes per trial
Tstg = + 100℃, Time = 1000 h
Tstg = - 40 ℃, Time = 1000 h
Tc = 60 ℃, IF = 600 mA, Time = 1000 h
2
2
Acceleration: 200 m/s
Direction: 3 directions (X, Y and Z)
4 trials in each direction
4-2. Failure criteria
No.
Parameter
1
Forward Voltage
2
Luminous Flux
Symbol
VF
Ф
(Note) U.S.L. stands for Upper Specification Limit.
Failure criteria
VF > U.S.L × 1.1
Ф<Initial value × 0.7
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5. Quality level
5-1. Applied standard
ISO2859-1
5-2. Sampling inspection
A single normal sampling plan, level S-4.
5-3. Inspection items and defect criteria
No.
Item
No light emitting
1 No radiation
2
3
4
Electro-optical
characteristics
External
dimensions
Appearance
Defect criteria
Classification
AQL
Major
defect
0.1%
Minor
defect
0.4%
Not conforming to the specification
(Forward voltage, Luminous flux and Chromaticity)
Not conforming to the specified dimensions
(External dimensions of ① and ② shown in Page 2)
Nonconformity observed in product appearance is determined
as defective only when electro-optical characteristics is affected by.
■Foreign material, scratch, or bubble at emitting area: 0.8 mm φ
■Fiber generation at emitting area: 0.2 mm in width and 2.5 mm in length
■Foreign material at connection terminal: 0.8 mm φ
■Substrate burr on edge: Over dimension tolerance
(Note) Products with removable foreign material attached on is not determined to be defective.
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6. Supplements
(Tolerance: x,y ± 0.01 )
(IF = 520 mA, T c = 25 ℃)
6-1. Chromaticity rank table
**:
: 27
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.4606 0.4526 0.4669 0.4756
0.4250 0.4100 0.4100 0.4250
x
y
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.4606 0.4526 0.4595 0.4679
0.4250 0.4100 0.4100 0.4250
0.4679 0.4595 0.4669 0.4756
0.4250 0.4100 0.4100 0.4250
Range
Rank
1
2
* The percentage of each rank in the shipment shall be determined by SHARP.
Chromaticity Diagram
0.440
y
0.430
0.420
1
2
0.410
2800K
0.400
0.440
0.450
2700K
0.460
x
2600K
0.470
0.480
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(Tolerance: x,y ± 0.01 )
(IF = 520 mA, T c = 25 ℃)
**:
: 30
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.4310 0.4243 0.4384 0.4460
0.4100 0.3950 0.3950 0.4100
x
y
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.4310 0.4243 0.4311 0.4383
0.4100 0.3950 0.3950 0.4100
0.4383 0.4311 0.4384 0.4460
0.4100 0.3950 0.3950 0.4100
Range
Rank
1
2
* The percentage of each rank in the shipment shall be determined by SHARP.
Chromaticity Diagram
0.420
0.410
y
1
2
0.400
3100K
3000K
2900K
0.390
0.380
0.410
0.420
0.430
x
0.440
0.450
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(Tolerance: x,y ± 0.01 )
(IF = 520 mA, T c = 25 ℃)
**:
: 35
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.4041 0.3988 0.4124 0.4186
0.4000 0.3850 0.3850 0.4000
x
y
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.4041 0.3988 0.4054 0.4112
0.4000 0.3850 0.3850 0.4000
0.4112 0.4054 0.4124 0.4186
0.4000 0.3850 0.3850 0.4000
Range
Rank
1
2
* The percentage of each rank in the shipment shall be determined by SHARP.
Chromaticity Diagram
0.410
0.400
y
1
2
0.390
3600K
3500K
3400K
3300K
0.380
0.370
0.390
0.400
0.410
x
0.420
0.430
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(Tolerance: x,y ± 0.01 )
(IF = 520 mA, T c = 25 ℃)
**:
: 40
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.3715 0.3670 0.3812 0.3845
0.3779 0.3578 0.3665 0.3779
x
y
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.3715 0.3670 0.3729 0.3771
0.3779 0.3578 0.3614 0.3779
0.3771 0.3729 0.3812 0.3845
0.3779 0.3614 0.3665 0.3779
Range
Rank
1
2
* The percentage of each rank in the shipment shall be determined by SHARP.
Chromaticity Diagram
0.390
y
0.380
0.370
1
2
0.360
4300K
0.350
0.360
4100K
0.370
3900K
0.380
x
0.390
0.400
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(Tolerance: x,y ± 0.01 )
(IF = 520 mA, T c = 25 ℃)
**:
: 50
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.3376 0.3369 0.3524 0.3551
0.3616 0.3431 0.3555 0.3760
x
y
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.3376 0.3369 0.3446 0.3464
0.3616 0.3431 0.3493 0.3688
0.3464 0.3446 0.3524 0.3551
0.3688 0.3493 0.3555 0.3760
Range
Rank
1
2
* The percentage of each rank in the shipment shall be determined by SHARP.
Chromaticity Diagram
0.380
0.370
y
2
0.360
1
0.350
4800K
5000K
5200K
0.340
0.320
0.330
0.340
x
0.350
0.360
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(Tolerance: x,y ± 0.01 )
(IF = 520 mA, T c = 25 ℃)
**:
: 65
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.3028 0.3058 0.3217 0.3205
0.3304 0.3161 0.3316 0.3481
x
y
x
y
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
0.3028 0.3058 0.3138 0.3117
0.3304 0.3161 0.3238 0.3393
0.3117 0.3138 0.3217 0.3205
0.3393 0.3238 0.3316 0.3481
Range
Rank
1
2
* The percentage of each rank in the shipment shall be determined by SHARP.
Chromaticity Diagram
0.350
0.340
y
2
0.330
1
6000K
0.320
6400K
6800K
0.310
0.290
0.300
0.310
x
0.320
0.330
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6-2. Packing
■ One tray composed of 80 pieces
■ 5 trays (400 piecies) and one upper lid-tray in one moisture-proof bag
■ 2 bags (800 pieces) in one carton
■ Dimensions of outer carton: 235 × 220 × 90 mm (Reference value)
(Note 1) There are cases of one carton composed of one bag. (400 pieces)
(Note 2) State of packing is subject to change.
<Outer carton>
<One bag>
<One tray>
80 pieces × 5 trays = 400 pieces
400 pieces × 2 bags = 800 pieces
10 × 8 = 80 pieces
(225mm)
6-3. Label
Following label is attached on moisture-proof bags.
GW5BQF**K*3
(GW5BQF**K*3M)
400
RANK 1
5007G01001A
QUANTITY.
LOT No.
CORPORATION
MADE IN PHILIPPINES
SHARP
R.C
1) Lot No. indication
5 0 0 7 G 0 1 0 0 1 A
①
SHIPMENT TABLE
PART No.
(210mm)
← Model number
← Quantity and rank
← Lot No.
← Bar code
← Production country
SHARP LABEL
② ③ ④
⑤
⑥
① Production plant code
② Shipping year (Year last digit )
③ Shipping month (1~9 or O, N, D )
④ Fixed code G
⑤ Shipping date (01~31)
⑥ Serial No.
⑦ Fixed code A
6-4. Indication printed on product
Control No. is indicated on substrate surface.
1) Control No.
Indicated as follows;
Q F * * 3 - 1
①
②
G 0 1
③
⑦
④
① Abbreviated Model No.
② Chromaticity Rank
③ Month of production
(to be indicated alphabetically with January corresponding to A)
④ Date of production (01~31)
Control No.
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7. Precautions
① Storage conditions
Please follow the conditions below.
・Before opened: Temperature 5 ~ 30 ℃, Relative humidity less than 60 %.
(Before opened LED should be used within a year)
・After opened: Temperature 5 ~ 30 ℃, Relative humidity less than 60 %.
(Please apply soldering within 1 week)
・After opened LED should be kept in an aluminum moisture proof bag with a moisture
absorbent material (silica gel).
・Avoid exposing to air with corrosive gas.
If exposed, electrode surface would be damaged, which may affect soldering.
② Usage conditions
This product is not designed for the use under any of the following conditions.
Please confirm performance and reliability well enough if you use under any of the following conditions;
・In a place with a lot of moisture, dew condensation, briny air, and corrosive gas.
(Cl, H 2S, NH3, SO2, NOX, etc.)
・Under the direct sunlight, outdoor exposure, and in a dusty place.
・In water, oil, medical fluid, and organic solvent.
③ Heat radiation
If forward current (I F) is applied to single-state module at any current, there is a risk of damaging LED
or emitting smoke.
Equip with specified heat radiator, and avoid heat stuffed inside the module.
④ Installation
Material of board is alumina ceramic. If installed inappropriately, trouble of no radiation may occur due to
board crack or overheat. Please take particular notice for installation.
Refer to the following cautions on installation.
・ Apply thermolysis adhesive, adhesive sheet or peculiar connector when mounted on heat radiator.
In case of applying adhesive or adhesive sheet only, check the effectiveness and reliability before fixing.
If LED comes off from heat radiator, unusual temperature rise entails hazardous phenomena including
device deterioration, coming off of solder at leads, and emitting smoke.
・ When LED device is mechanically fixed or locked, Please take into consideration regarding the method of
attachment due to fail from stress.
・ Avoid convexly uneven boards.
Convex board is subject to substrate cracking or debasement of heat release.
・ It is recommended to apply adhesive or adhesive sheet with high thermal conductivity
for radiation of heat effectively.
・ Please take care about the influence of color change of adhesive or adhesive sheet in initial and long term
period, which may affect light output or color due to change of reflectance from backside.
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・ Do not touch resin part including white resin part on the surface of LED.
No light emission may occur due to damage of resin or cutting wire of LEDs by outer force.
When using tweezers, please handle by ceramic substrate part and avoid touching resin part.
For mounting, please handle by side part of ceramic or the specified area shown below.
Handling area
⑤ Connecting method
In case of solder connecting method, follow the conditions mentioned below.
・Use Soldering iron with thermo controller (tip temperature 380 ℃), within 5 seconds per one place.
・Secure the solderwettability on whole solder pad and leads.
・During the soldering process, put the ceramic board on materials whose conductivity is poor enough
not to radiate heat of soldering.
・Warm up (with using a heated plate) the substrate is recommended before soldering.
( preheat condition: 100 ℃ ~ 150 ℃, within 60 sec )
・Avoid touching a part of resin with soldering iron.
・This product is not designed for reflow and flow soldering.
・Avoid such lead arrangement as applying stress to solder-applied area.
・Please do not detach solder and make re-solder.
・Please solder evenly on each electrodes.
・Please prevent flux from touching to resin.
⑥ Static electricity
This product is subject to static electricity, so take measures to cope with it.
Install circuit protection device to drive circuit, if necessary.
⑦ Drive method
・Any reverse voltage cannot be applied to LEDs when they are in operation or not.
Design a circuit so that any flow of reverse or forward voltage can not be applied to LEDs
when they are out of operation.
・Module is composed of LEDs connected in both series and parallel.
Constant voltage power supply runs off more than specified current amount due to lowered V F
caused by temperature rise.
Constant current power supply is recommended to drive.
⑧ Cleaning
Avoid cleaning, since silicone resin is eroded by cleaning.
⑨ Color-tone variation
Chromaticity of this product is monitored by integrating sphere right after the operation.
Chromaticity varies depending on measuring method, light spread condition, or ambient temperature.
Please verify your actual conditions before use.
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⑩ Safety
・Looking directly at LEDs for a long time may result in hurt your eyes.
・In case that excess current (over ratings) are supplied to the device, hazardous phenomena including
abnormal heat generation, emitting smoke, or catching fire can be caused.
Take appropriate measures to excess current and voltage.
・In case of solder connecting method, there is a possibility of fatigue failure by heat.
Please fix the leads in such case to protect from short circuit or leakage of electricity caused by contact.
・Please confirm the safety standards or regulations of application devices.
・Please careful not to injure your hand by edge of ceramic substrate.
⑪ Other cautions
Guarantee covers the compliance to the quality standards mentioned in the Specifications,
however it does not cover the compatibility with application of the end-use, including assembly
and usage environment.
In case any quality problems occurred in the application of end-use, details will be separately discussed
and determined between the parties hereto.
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8. Characteristics diagram (TYP.)
Forward Voltage vs. Forward Current
Forward Current vs. Relative Luminous Flux
Tc = 25℃
700
100
600
Forward Current IF [mA]
Relative Luminous Flux [%]
Tc = 25℃
120
80
60
40
20
0
500
400
300
200
100
0
0
100
200
300
400
500
600
700
9
Forward Current IF [mA]
10
11
12
13
Case Temperature vs. Relative Luminous Flux
Case Temperature vs. Forward Voltage
IF = 520 mA
IF = 520 mA
120
15.0
100
Forward Voltage VF [V]
Relative Luminous Flux [%]
14
Forward Voltage VF [V]
80
60
40
14.0
13.0
12.0
20
11.0
0
0
30
60
0
90
Case Temperature Tc [℃]
Item
**
common Forward Voltage
27
30
35
Luminous Flux
40
50
65
30
60
Case Temperature Tc [℃]
Symbol
Condition
VF
IF = 500 mA
Ф
IF = 500 mA
(Tc = 25 ℃)
Reference Value
Unit
(12.95)
V
(490)
(505)
(525)
lm
(525)
(540)
(540)
(Note) Characteristics data shown here are for reference purpose only. (Not guaranteed data)
90