SP6682EU-L

S P6 6 8 2 High Efficiency White LED Charge Pump Regulator February 2009 Rev. 2.0.0 GENERAL DESCRIPTION The SP6682 is a current regulated charge pump ideal for converting a Li-Ion battery input for driving white LEDs used in backlighting color displays or cell phone camera flash applications. The charge pump automatically switches between x1.5 and x2 modes based on the program-mable VMODE voltage, providing improved efficiency over traditional methods using charge pump doubler followed by LDO. This input voltage threshold can be externally programmed by a resistor divider network for optimized efficiency at specific output voltages and currents. The SP6682 operates with an internal 600kHz clock, which reduces switching noise and improves VOUT ripple. Output current or voltage can be accurately regulated by modulating the switcher between the charge pump and output capacitor. In shutdown mode, the IC disconnects the output from the input and draws less than 1.5μA current. The SP6682 is offered in a 10-pin MSOP package, and a small 10-Pin DFN Package. APPLICATIONS • Mobile Phones & PDAs • 3.3V to 5V Conversion • Palmtop Computers • Color LCD Modules FEATURES • 200mA Output Current • Low Profile Inductorless Regulator − 600KHz Oscillator − x1.5 and x2 Conversion Modes • 2.7V to 5.5V Input Voltage Range • Fast Turn-on Time 175µs • 1mA Quiescent Current • Adjustable Output Current and Voltage • PWM Dimming Control • True Shutdown Disconnect • Soft Start • 10-pin MSOP and 10-pin DFN Packages TYPICAL APPLICATION DIAGRAM Fig. 1: SP6682 LCD Backlighting Application Diagram Exar Corporation 48720 Kato Road, Fremont CA 94538, USA www.exar.com Tel. +1 510 668-7000 – Fax. +1 510 668-7001 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator ABSOLUTE MAXIMUM RATINGS These are stress ratings only and functional operation of the device at these ratings or any other above those indicated in the operation sections of the specifications below is not implied. Exposure to absolute maximum rating conditions for extended periods of time may affect reliability. Output Current IOUT ............................................ 300mA Power Dissipation (10-pin MSOP) (derated 8.84mW/°C above +70°C) .....................720mW Junction Temperature Range .............................. +125°C Storage Temperature ..............................-65°C to 150°C ESD Rating (HBM - Human Body Model) .................... 2kV VIN, VMODE, VOUT, EN/PWM ............................ -0.3V to 6.0V VIN - VOUT .............................................................. 0.7V ELECTRICAL SPECIFICATIONS Specifications with standard type are for an Operating Ambient Temperature of TA = 25°C only; limits applying over the full Operating Ambient Temperature range are denoted by a “•”. Minimum and Maximum limits are guaranteed through test, design, or statistical correlation. Typical values represent the most likely parametric norm at TA = 25°C, and are provided for reference purposes only. Unless otherwise indicated, VIN = 2.7V to 5.0V, C1=C2=C4=C5=2.2µF (ceramic, ESR=0.03Ω), C3=0.1µF (ceramic), TA= –40°C to 85°C. Parameter Input Voltage Min. Typ. 2.7 Quiescent Current 1.2 Shutdown Current Oscillator Frequency VFB Reference Voltage Conditions 3 mA • 1.5 µA • VIN=4.2V, VOUT=3.6V, IOUT=100 µA EN/PWM=0V, VIN=5.5V VIN=3.6V MHz • 0.275 0.306 0.337 V • 11 18 Ω • 1.25 1.35 V VIN falling @ 25°C mVPP VIN = 3.6V @ 25°C 1.15 30 0.01 EN/PWM Logic Low 0.01 175 FB=0V, VIN=3.6V, IOUT=20mA, VMODE=High 0.5 µA • 0.4 V • V • 0.5 µA • 0.5 µA • VFB=1V 500 µs • VIN=3.6V, FB within 90% regulation 1.6 FB Pin Current VOUT Turn-On Time • 0.78 VMODE Pin Current EN/PWM Pin Current V 0.60 Hysteresis for Mode Transition Voltage EN/PWM Logic High Units 5.5 0.42 Charge Pump Output Resistence VMODE Threshold Voltage Max. VMODE=1.25V VEN/PWM=4.2V PIN ASSIGNEMENT Fig. 2: SP6682 Pin Assignement © 2009 Exar Corporation 2/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator ORDERING INFORMATION Temperature Range Marking Package Packing Quantity SP6682EU-L -40°C≤TA≤+85°C 6682 EXXX YWW MSOP-10 Bulk SP6682EU-L/TR -40°C≤TA≤+85°C 6682 EXXX YWW MSOP-10 SP6682ER-L -40°C≤TA≤+85°C SP66 82ER WWX DFN-10 Bulk Lead Free SP6682ER-L/TR -40°C≤TA≤+85°C SP66 82ER WWX DFN-10 3K/Tape & Reel Lead Free Part Number Note 1 Note 2 Lead Free 2.5K/Tape & Reel Lead Free “Y” = Year – “WW” = Work Week – “X” = Lot Number © 2009 Exar Corporation 3/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator TYPICAL PERFORMANCE CHARACTERISTICS All data taken at TA = 25°C, IO = 60mA, unless otherwise specified - Schematic and BOM from Application Information section of this datasheet. Fig. 3: Output Voltage Turn-on Time Fig. 4: Power Efficiency vs Input Voltage Fig. 5: x2 Mode Voltage Ripple, VIN=2.7V Fig. 6: Feedback Pin Voltage vs. Input Voltage Fig. 7: x1.5 Mode Voltage Ripple, VIN=3.3V Fig. 8: Quiescent Current vs. Input Voltage © 2009 Exar Corporation 4/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator Fig. 9: Brightness vs. Input Voltage Fig. 10: Brightness vs. Duty Cycle Fig. 11: IOUT vs. VIN © 2009 Exar Corporation 5/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator cycle-by-cycle regulation ensures mode change occurs during cycles. THEORY OF OPERATION OVERVIEW no Clock Manager The SP6682 is a current regulated charge pump ideal for converting a Li-Ion battery input for driving white LEDs used in backlighting color displays, Cell Phone Camera Flash, PDAs, digital cameras and MP3 players. The SP6682’s proprietary AutoBoost feature enables the IC to automatically trans-ition from X1.5 boost mode to X2 boost mode based on battery input voltage for optimal efficiency and performance. The SP6682 is able to efficiently drive up to six 20mA white LEDs in parallel and maintain a constant brightness over a very wide operating voltage range (2.7V to 5.5V). The SP6682 operates with an internal 600kHz clock, enabling the use of small external components. Other features of SP6682 include PWM dimming control as well as complete input/out disconnect in shutdown. In shutdown mode the IC draws less than 1.5μA current. The output regulation is achieved by sensing the voltage at the feedback pin and modulating the switcher between the charge pump and output capacitor. An internal 600 kHz clock is generated in this block. Depending on the mode control, the appropriate clock phasing is generated here and sent to the start-up and charge-pump switches block. Start-up and Charge Pump Switches During start-up, until the reference is established, this block keeps the charge pump inactive. During this period the output stays floating, and by consequence the charge pump drivers are now referenced to VOUT.Charging of the output will occur (e.g. when VIN is ramped up to 4.2V, VOUT ramps only up to about 3V), but not to the value of VIN,protecting the White LEDs from experiencing high input voltages. Another important operation of this block is the PWM/EN dim-ming control, which is implemented in the delay of each pump driver, so that the enable high pulse width is proportional to the delay of the individual pump switches. OPERATION VOUT Comparator and Output Control The SP6682 regulated charge pump block diagram consists of four main blocks (Voltage Reference, Mode Control, Clock Manager, Start-up and Charge-Pump Switches) and two comparators (VMODE Comparator and VOUT Comparator). A 306mV reference voltage is compared to feedback output voltage to control the VOUTneeded for the application. Output current is set by a bias resistor from FB pin to GND pin chosen by the relationship: I OUT = Voltage Reference. This block provides the 306mV and 1.25V reference voltages needed for the two comparators. VFB RFB where VFB = 306mV. CONFIGURING THE SP6682 AS VOLTAGE OR CURRENT SOURCE Mode Control The white LED load configuration used by customers can be discrete white LEDs or a white LED module. Inside the white LED module, there may or may not be resistors in series with the white LEDs. According to the different application requirements, the SP6682 can be configured as either a voltage source or a current source to provide solutions for these An external voltage divider connected to the VMODE pin will define an input voltage to the mode comparator which sets the logic state of the mode selec-tion outputs to the x2 or x1.5 modes. VMODE is compared to a 1.25V bandgap voltage. For example, if one makes a 158KΩ/100KΩ divider, the mode will change at 2.58 x 1.25 V = 3.23V. A comparator-based © 2009 Exar Corporation that 6/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator different applications, as shown in figures 1214. Figure 12 shows a circuit using the SP6682 to drive discrete white LEDs as a current source. Fig. 14: Driving 2-Wire White LED Module as Current Source In this application, the bias resistor can be selected by: Fig. 12: Driving Discrete White LEDs as Current Source RB = The current in one white LED current is set by the ratio of the feedback pin voltage (306mV) and the bias resistor RB. To set the operating current, RB can be selected by: RB = VFB I LED (TOTAL ) Where ILED(TOTAL) is the total operating current of all the white LEDs. To use the SP6682 as a voltage source for fixed voltage applications, a voltage divider is needed to program the ouput voltage, as shown in Figure 15. VFB I LED The current of the remaining white LEDs is set according to the similarity of the white LEDs. A 3-wire white LED module with internal series resistors as shown in figure 13 can also be driven in this way. Fig. 15: Driving 2-Wire White LED Module as Voltage Source The output voltage is set by the ratio of the two resistors and the feedback control voltage as shown by: Fig. 13: 3-Wire White LED Module ⎛ R ⎞ VOUT = ⎜⎜1 + 5 ⎟⎟ × VFB ⎝ R6 ⎠ In Figure 14, the SP6682 was used to drive a 2-wire white LED module without internal series resistors as a current source. The bias resistor RB is selected to regulate the total current of the white LED module in-stead of the current of single LED as in Figure 12. © 2009 Exar Corporation PROGRAMMING THE OPERATING MODE SP6682 can automatically change from X1.5 mode to X2 mode for highest efficiency. To 7/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator use this feature, divider resistors should be chosen according to the specific applica-tion, as shown in Figure 16. R1 ⎞ ⎛ VTH = 1.25 × ⎜1 + ⎟ ⎝ R2 ⎠ which can be expressed as R1: ⎛V ⎞ R1 = ⎜ TH − 1⎟ × R 2 ⎝ 1.25 ⎠ For the typical SP6682 application, using VF=3.6V, M=4, ILED=15mA, ROUT=16Ω, the VTH will be 3.24V. Select R2=100kΩ, then R1=158kΩ. CAPACITOR SELECTION Ceramic capacitors are recommended for their inherently low ESR, which will help produce low peak to peak output ripple, and reduce high frequency spikes. Fig. 16: Programming the VMODE Resistors The guideline for divider resistor selections is as follows: For high input voltage, the SP6682 will work in X1.5 mode. When the input voltage drops to the VTH threshold voltage, it will switch to X2 mode automati-cally. The VTH threshold voltage for mode change can be calculated by: VTH = The fly capacitor controls the strength of the charge pump. Selection of the fly capacitor is a trade-off between the output voltage ripple and the output current capability. Decreasing the fly capacitor will reduce the output voltage ripple because less charge will be delivered to the output capacitor. However, smaller fly capacitors lead to larger output resistance, thus decreasing the out-put current capability and the circuit effi-ciency. Place all the capacitors as close to the SP6682 as possible for layout. Increasing the value of the input and output capaci-tors could further reduce the input and out-put ripple. (VF + 0.306 + M × I LED × ROUT ) 1.5 Where VF and M are the forward voltage and number of the white LEDs, ROUT is the output resistance of the SP6682. The equation for the voltage divider R1 and R2 with VMODE = 1.25V is: Refer to Table 1 for some suggested low ESR capacitors. Capacitance Voltage Capacitor Size/Type ESR @ 100KHz C2012X5R1A225K 2.2µF/10V 0805/X5R 0.030Ω C2012X5R0J475K 4.7µF/6.3V 0805/X5R 0.020Ω Murata GRM188R60J225KE01D 2.2µF/6.3V 0805/X5R 0.030Ω Murata GRM219R60J475KE01D 4.7µF/6.3V 0805/X5R 0.020Ω Manufacturer Part Number TDK TDK Table 1: Suggested Low ESR Capacitors range of the PWM control is from 60Hz to 700Hz, the recommended maxim-um brightness frequency range of the PWM signal is from 60Hz to 200Hz. A repetition rate of at least 60Hz is required to prevent flicker. BRIGHTNESS CONTROL USING PWM Dimming control can be achieved by applying a PWM control signal to the EN/PWM pin. The brightness of the white LEDs is con-trolled by increasing and decreasing the duty cycle of the PWM signal. While the operating frequency © 2009 Exar Corporation 8/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator Where VI, II are input voltage and current VF, IF are the forward voltage and operating current of White LEDs; IQ is quiescent current, which is considered small compared with IF; η is the boost ratio (x1.5 or x2). BRIGHTNESS MATCHING For white LEDs, the forward voltage drop is a function of the operating current. However, for a given current, the forward voltage drops do not always match due to normal manufacturing tolerances, thus causing uneven brightness of the white LEDs.In Figure 15, assume high-precision bias resistors were used, the operating current ratio of two different branches can be easily derived as shown by: SP6682 HIGH VOLTAGE WHITE LED DRIVER The SP6682 can also be configured as a high voltage boost converter to drive more than 10 white LEDs. Figures 18 and 19 show the schematic of this application as well as actual data showing efficiency of > 85%. By using an external inductor, MOSFET and diode, high output voltages can be generated to drive 12 white LEDs (2 branches, each branch has 6 white LEDs in series). The current through the white LEDs is determined by: I1 VOUT − VF 1 = I 2 VOUT − VF 2 where I1, I2 are the operating current of the white LEDs andVF1,VF2 are the forward volt-age of the white LEDs. Since the brightness of the white LED is proportional to the operating current, for better brightness matching, a higher output voltage could be used. This could be done by using a larger resistor, as shown in Figure 17. RB2 is used to bias the operating current of the white LED, RB1 is used to increase the output voltage. Better bright-ness matching was achieved at the cost of the power wasted on the bias resistor. I LED = VFB R1 Fig. 18: Using SP6682 as a High Voltage White LED Driver Fig. 17: Increasing Brightness Matching POWER EFFICIENCY The efficiency of driving the white LEDs can be calculated by: η= VF × I F VF × I F V = = F VI × I I VI × (η × (I F + I Q )) VI ×η Fig. 19: Efficiency of SP6882 as a High Voltage White LED Driver © 2009 Exar Corporation 9/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator TYPICAL APPLICATION SCHEMATICS LCD BACKLIGHT APPLICATION CAMERA FLASH APPLICATION © 2009 Exar Corporation 10/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator PACKAGE SPECIFICATION 10-PIN MSOP © 2009 Exar Corporation 11/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator 10-PIN DFN © 2009 Exar Corporation 12/13 Rev. 2.0.0 S P6 6 8 2 High Efficiency White LED Charge Pump Regulator REVISION HISTORY Revision Date 2.0.0 02/06/09 Description Reformat of the Datasheet FOR FURTHER ASSISTANCE Email: customersupport@exar.com Exar Technical Documentation: http://www.exar.com/TechDoc/default.aspx? EXAR CORPORATION HEADQUARTERS AND SALES OFFICES 48720 Kato Road Fremont, CA 94538 – USA Tel.: +1 (510) 668-7000 Fax: +1 (510) 668-7030 www.exar.com NOTICE EXAR Corporation reserves the right to make changes to the products contained in this publication in order to improve design, performance or reliability. EXAR Corporation assumes no responsibility for the use of any circuits described herein, conveys no license under any patent or other right, and makes no representation that the circuits are free of patent infringement. Charts and schedules contained here in are only for illustration purposes and may vary depending upon a user’s specific application. While the information in this publication has been carefully checked; no responsibility, however, is assumed for inaccuracies. EXAR Corporation does not recommend the use of any of its products in life support applications where the failure malfunction of the product can reasonably be expected to cause failure of the life support system or to significantly affect safety or effectiveness. Products are not authorized for use in such applications unless EXAR Corporation receives, writing, assurances to its satisfaction that: (a) the risk of injury or damage has been minimized; (b) the user assumes such risks; (c) potential liability of EXAR Corporation is adequately protected under the circumstances. or its in all Reproduction, in part or whole, without the prior written consent of EXAR Corporation is prohibited. © 2009 Exar Corporation 13/13 Rev. 2.0.0