EVAL6563-400W

EVAL6563-400W L6563 400 W FOT-controlled PFC pre-regulator Data Brief General description The board implements a 400 W, wide-range mains input, PFC pre-conditioner suitable for ATX PSU, flat screen displays, game console. The low-cost L6563 can be used at such power level thanks to fixed-off-time control. This allows continuous conduction mode operation, which is usually achieved through expansive control chips and complex control architectures. For technical details and demoboard performance, please refer to the available application note AN2485. ) s t( L6563 400 W FOT - controlled PFC evaluation board (EVAL6563-400W) c u d e t le ) s ( ct o r P o s b O - u d o r P e t e l o s b O January 2007 Rev 1 For further information contact your local STMicroelectronics sales office. 1/6 www.st.com 2/6 90 - 265Vac R33 620k R32 620k C14 1uF C17 10nF 14 C21 10nF 10k 240k 8 9 10 11 12 13 470nF PWM-LATCH PWM-STOP RUN ZCD GND GD VCC 15k R13 680k R11 0R0 R102 R27 150k R26 PFC-OK TBO VFF CS MULT COMP INV U1 L6563 2 C18 7 6 5 4 3 2 1 82K R12 680k JP102 JUMPER C8 RES C9 RES 680nF-X2 C3 ~ 2nF2 C19 - 470nF-630V C4 R30 RES R29 RES RES 1 2 3 J3 Q3 BC857C R31 1k5 47uF/50V 470nF/50V R28 RES C12 C11 C15 100pF R15 3K3 LL4148 D6 470nF-630V C5 C16 220pF R16 15K D4 LL4148 R4 180K R3 180K 8 R101 0R0 o r P 5-6 330pF C20 R18 6R8 R35 3R9 R17 6R8 R36 3R9 D5 BZX85-C15 C10 18N R5 47R 1K0 R19 11 L4 PQ40-500uH 1-2 c u d R34 R14 56k C13 100nF 680k R9 R10 1 470nF-X2 C2 + L3 DM-51uH-6A o s b O e t le R24 36K 2M2 R8 2M2 L1 ) s ( ct R7 2M2 470nF-X2 C1 u d o R6 +400Vdc 1M5 R1 ~ D2 D15XB60 D8 LL4148 D7 LL4148 R20 0R39-1W R21 0R39-1W R22 0R39-1W Q1 STP12NM50FP 470nF-630V R23 0R39-1W Q2 STP12NM50FP C7 330uF-450V NTC 2R5-S237 C6 STTH8R06 +400Vdc R2 D3 1N5406 D1 J2 +400Vdc +400Vdc NC RTN RTN +400Vout 1 2 3 4 5 Figure 1. 2 8A/250V s b O L2 RES 2 r P e t e l o CM-1.5mH-5A JP101 JUMPER 1 1 J1 F1 1 Features EVAL6563-400W Features EVAL6563-400W schematic ) s t( EVAL6563-400W Features Main characteristics and circuit description: Table 1. ● Line voltage range: 90 to 265 Vac ● Minimum Line frequency (fL): 47 Hz ● Regulated output voltage: 400 V ● Rated output power: 400 W ● Maximum 2fL output voltage ripple: 10 V pk-pk ● Hold-up time: 22 ms (VDROP after hold-up time: 300 V) ● Maximum switching frequency: 85 kHz (@Vin = 90 Vac, Pou t= 400 W) ● Minimum estimated efficiency: 90% (@Vin = 90 Vac, Pout = 400 W) ● Maximum ambient temperature: 50 °C ● EMI: In acc. with EN55022 Class-B ● PCB type and size: Single side, 70 um,CEM-1,148.5x132 mm EVAL6563-400W Evaluation board: bill of material ) s t( Ref. Part type- Case/ des. part value package C1 470 nF-X2 DWG X2 FILM CAPACITOR R46-I 3470--M1- C10 18N 1206 100V SMD CERCAP - GEN. PURPOSE C11 470 nF/50 V 1206 50V SMD CERCAP - GEN. PURPOSE C12 47 uF/50 V DIA6.3X11 ALUMINIUM ELCAP - YXF SERIES - 105°C RUBYCON C13 100 nF 0805 50V SMD CERCAP - GEN. PURPOSE AVX C14 1 uF 1206 50V SMD CERCAP - GEN. PURPOSE AVX C15 100 pF 0805 50V SMD CERCAP - GEN. PURPOSE AVX C16 220 pF 0805 50V SMD CERCAP - GEN. PURPOSE AVX C17 10 nF 0805 C18 470nF 1206 C19 2nF2 0805 C18 470 nF C20 C21 Description Supplier e t le o r P so (s) c u d b O - ARCOTRONICS AVX AVX 50V SMD CERCAP - GEN. PURPOSE AVX 50V SMD CERCAP - GEN. PURPOSE AVX 50V SMD CERCAP - GEN. PURPOSE AVX 1206 50V SMD CERCAP - GEN. PURPOSE AVX 330 pF 0805 50V SMD CERCAP - GEN. PURPOSE AVX 10 nF 1206 50V SMD CERCAP - GEN. PURPOSE AVX 680 nF-X2 DWG X2 FILM CAPACITOR R46-I 3680--M1- ARCOTRONICS 470 nF-630 V DWG FILM CAPACITOR MKP - B32653A6474J EPCOS 470 nF-630 V DWG FILM CAPACITOR MKP - B32653A6474J EPCOS C6 470 nF-630 V DWG FILM CAPACITOR MKP- B32653A6474J EPCOS C7 330 uF-450 V DIA35x35 ALUMINIUM ELCAP - LLS SERIES - 85°C NICHICON D1 1N5406 DO-201 STD RECOVERY RECTIFIER VISHAY D2 D15XB60 DWG RECTIFIER BRIDGE SHINDENGEN D3 STTH8R06 TO-220FP ULTRAFAST HIGH VOLTAGE RECTIFIER STMicroelectronics t e l o C3 s b O C4 C5 o r P e du ct 3/6 Features Table 1. EVAL6563-400W EVAL6563-400W Evaluation board: bill of material (continued) Ref. Part type- Case/ des. part value package D4 LL4148 D5 Description Supplier MINIMELF FAST SWITCHING DIODE VISHAY BZX85-C15 MINIMELF ZENER DIODE VISHAY D6 LL4148 MINIMELF FAST SWITCHING DIODE VISHAY D7 LL4148 MINIMELF FAST SWITCHING DIODE VISHAY D8 LL4148 MINIMELF FAST SWITCHING DIODE VISHAY F1 8 A/250 V 5x20MM 8A MAINS INPUT FUSE WICKMANN J1 3-PINS CONN. (CENTRAL REM.) P 3.96 KK SERIES MOLEX J2 5-PINS CONN. (CENTRAL REM.) P 3.96 KK SERIES MOLEX ) s t( JP101 JUMPER WIRE JUMPER JP102 JUMPER WIRE JUMPER L1 1.5mH-5 A DWG CM CHOKE - LFR2205B DELTA ELECTRONICS L3 DM-5 1uH-6 A DWG FILTER INDUCTOR - LSR2306-1 DELTA ELECTRONICS L4 PQ40-500 uH DWG PFC INDUCTOR - 86H-5410B Q1 STP12NM50FP TO-220FP N-CHANNEL POWER MOSFET Q2 STP12NM50FP TO-220FP N-CHANNEL POWER MOSFET Q3 BC857C SOT-23 SMALL SIGNAL BJT - PNP R1 1M5 AXIAL R10 680 k R11 e t le o r P c u d so b O - DELTA ELECTRONICS STMicroelectronics STMicroelectronics VISHAY HV RESISTOR BC COMPONENTS 1206 SMD STD FILM RES - 1% - 250 ppm/°C BC COMPONENTS 680 k 1206 SMD STD FILM RES - 1% - 250 ppm/°C BC COMPONENTS R12 82 K 0805 SMD STD FILM RES - 1% - 250 ppm/°C BC COMPONENTS R13 15 k SMD STD FILM RES - 1% - 250 ppm/°C BC COMPONENTS R14 56 k SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R15 3K3 u d o (s) 0805 SMD STD FILM RES - 1% - 100 ppm/°C BC COMPONENTS R16 15 K 0805 SMD STD FILM RES - 1% - 100 ppm/°C BC COMPONENTS 6R8 0805 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS 6R8 0805 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS 1K0 1206 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R2 NTC 2R5-S237 DWG NTC RESISTOR 2R5 S237 EPCOS R20 0R39-1 W AXIAL AXIAL RES - 5% - 250 ppm/°C BC COMPONENTS R21 0R39-1 W AXIAL AXIAL RES - 5% - 250 ppm/°C BC COMPONENTS R22 0R39-1 W AXIAL AXIAL RES - 5% - 250 ppm/°C BC COMPONENTS R23 0R39-1 W AXIAL AXIAL RES - 5% - 250 ppm/°C BC COMPONENTS R24 36 k 0805 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R18 s b O R19 4/6 r P e t e l o R17 0805 0805 ct EVAL6563-400W Table 1. Revision history EVAL6563-400W Evaluation board: bill of material (continued) Ref. Part type- Case/ des. part value package R26 150 k R27 Description Supplier 1206 SMD STD FILM RES - 1% - 250 ppm/°C BC COMPONENTS 240 k 0805 SMD STD FILM RES - 1% - 100 ppm/°C BC COMPONENTS R3 180 K 1206 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R31 1k5 0805 SMD STD FILM RES - 1% - 100 ppm/°C BC COMPONENTS R32 620 k 1206 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R33 620 k 1206 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R34 10 k 1206 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R35 3R9 0805 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R36 3R9 0805 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R4 180 K 1206 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R5 47R 1206 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R6 2M2 1206 SMD STD FILM RES - 5% - 250 ppm/°C R7 2M2 1206 SMD STD FILM RES - 5% - 250 ppm/°C R8 2M2 1206 SMD STD FILM RES - 5% - 250 ppm/°C c u d R9 680 k 1206 SMD STD FILM RES - 1% - 250 ppm/°C BC COMPONENTS R101 0R0 1206 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS R102 0R0 1206 SMD STD FILM RES - 5% - 250 ppm/°C BC COMPONENTS U1 L6563 SO-14 ADVANCED TM PFC CONTROLLER STMicroelectronics e t le so ) s ( ct 2 Revision history BC COMPONENTS BC COMPONENTS BC COMPONENTS Revision history Date t e l o b O - u d o r P e Table 2. o r P ) s t( 26-Jan-2007 Revision 1 Changes First issue s b O 5/6 EVAL6563-400W Please Read Carefully: Information in this document is provided solely in connection with ST products. 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