STEVAL-IHM023V1

STEVAL-IHM023V1 1 kW 3-phase motor control demonstration board based on the L6390 drivers and STGP10NC60KD IGBT Data brief Features ■ Complete solution of 1 kW power inverter ■ Single phase connecting - supply AC voltage from 90 VAC to 285 VAC ■ Direct DC line input up to 400 VDC ■ Possibility to use wide range of HV motors or LV motors with BEMF sensing ■ Input inrush limiter with bypassing relay ■ Brake feature with overvoltage comparator ■ Tacho input, hall sensor or encoder input feature ■ Overtemperature and overcurrent hardware protection ) s ( ct u d o r P e bs t e l o STEVAL-IHM023V1 AM05056v1 O ) ■ Compact, safety and fully evaluated design ■ RoHS Compliant Description s ( t c u d o The STEVAL-IHM023V1 is a demonstration board designed to implement general purpose low power 3-phase inverter for 3-phase asynchronous motors, bi-phase AC motors or PMAC motors up to 1000 W. It is fully equipped and convenient for evaluating customers solution in applications like: drum motor control for washing machine, power white goods application, medical beds, water pump for home appliance white goods, transfer pumps for waste sludge – sewerage plants and high efficiency transfer pumps for outlet condensation water in gas furnace application. r P e t e l o s b O July 2009 Doc ID 16033 Rev 1 For further information contact your local STMicroelectronics sales office. 1/5 www.st.com 5 1 2 Encoder/Hall 1 2 3 4 5 J4 +15VDC J3 1 2 Tacho J8 Vdd_micro H1/A+ H2/B+ H3/Z+ Vdd GND 1 2 3 F1 C27 100n R22 10k R16 4k7 D11 R27 10k D12 R19 nc C28 100n R20 10k C21 10p Vdd_micro Tacho sensor C24 100n +15V 10R VR1 Hall/Encoder R11 3k9 D7 LED RED relay_A Vdd_micro R15 4k7 C20 100n R14 4k7 C17 100n +15V ex. supply phase_C phase_B C4 220n/X2 FUSE-1 6.25A TEMP phase_A Motor output MOTOR J2 INPUT 1 2 3 BAT48JFILM J1 BAT48JFILM R29 100R Q4 BC847 C22 10p +Bus Tacho C23 10p H1/A+ W7 C29 2n2 W4 KBU6K relay_B + - D1 M_phase_A R30 nc Software Brake R6 100k R3 100k 47uH B A +Bus C30 4.7n R23 470k W5 C15 220n/X2 L1 OCP off M_phase_B M_phase_C M_phase_A HV-supply W2 C5 4n7/Y2 C1 4n7/Y2 R1 100k + C2 Input part with bridge 1 3 2 + C3 220u/450V 220u/450V 13 14 15 16 R7 8k2 R4 470K R2 470K R31 33k R24 470k R32 6.8k R25 1.5k PWM_Vref M_phase_A M_phase_B EM_STOP PWM-A-H PWM-A-L PWM-B-H PWM-B-L PWM-C-H PWM-C-L Current_A Current_B Current_C NTC_bypass_relay D8 STTH1L06A COMP VDD LIM FB + 4 3 +15V 10 5 6 7 U3 VIPer16LN C9 10n 2.2mH C13 22n D9 BZV55C18SMD L2 C12 2n2 R9 1k2 R5 R10 1k2 R8 120R D2 BAT48JFILM +Bus 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 C26 100n 100n C18 C14 220n 5k6 + C19 100u/25V D6 STTH1L06A Bus_voltage Vdd_micro R12 nc R33 1k R35 100k Q5 BC847 R28 2k2 +15V M_phase_C Het_temperature Bus_voltage R18 6.8k W6 1_shunt Vdd_mcu +Bus Vdd_micro NTC_bypass_relay +15V +Bus W3 Brake control R26 1k R21 220 Q2 BC557B +15V C6 100n 8 IN 1 3 D5 1N4148 OUT 1 2 11 14 12 FINDER 4031-12 LS1 5 6 7 8 4 3 2 1 2.54 linebar J7 D3 C8 22u/6.3V +3.3V +15V PWM_Vref +3.3V Vdd_micro +Bus phase_C phase_B phase_A relay_B relay_A +15V Vdd_micro C11 STPS1150 100n + Vdd BEMF Daughter board Q1 BC847 D10 1N4148 R13 82R U2 L7815ACP IN NTC bypass C10 100n 1 W1 C7 100n LV DC bus supply STGF7NC60HD Q3 R Brake 2 1 J6 R17 10k OUT U1 L78L33ACD13TR +3.3V linear 35V max! D4 SM6T36A +15V u d o AM05057v1 Software Brake R34 8.2k U4 TS391ILT 1 C25 4.7u Brake control 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 J5 Motor connector Motor connector C16 1u/50V Buck converter Drain4 Drain3 Drain2 Drain1 Source4 Source3 Source2 Source1 4 3 2 1 DC_bus_voltage 5 Doc ID 16033 Rev 1 2 2 3 6 7 2 3 6 7 2/5 + s b O t e l o ) (s s b O t e l o r P e - P e d o r t c u GND Figure 1. 2 1 + Schematic circuits STEVAL-IHM023V1 Schematic circuits Power supply & control circuits ) s ( ct R57 100k R42 3k3 C34 10p +3.3V R40 1k0 R38 1k0 !SD C35 10p !SD R43 47k +15V +15V D16 U5 C39 100p BAT48JFILM R46 3k3 !LIN Vboot !SD/OD HVG OUT HIN Vcc NC DT NC OPLVG OPOUT CP+ GND OP+ 16 15 14 13 12 11 10 9 C32 1u R51 1k C42 330p R45 120R U6 16 15 14 13 12 11 10 9 R58 10R R52 3k3 D13 1N4148 R54 820R +3.3V R50 1k D14 1N4148 R39 120R R37 10R R41 10R R49 nc C33 1u C41 33p C43 1u HV H/L side driver channel B OCP off Current_A Vdd_micro 470n 1n R48 1k C37 C36 1 2 3 4 5 6 7 8 VIPer16LN C31 330p HV H/L side driver channel A D15 BAT48JFILM PWM-C-H PWM-C-L PWM-B-H EM_STOP R89 3k3 R82 100k Vdd_micro R63 3k3 C52 330p R74 10k C45 10p R87 1k0 R85 1k0 C58 10p +3.3V R61 1k0 R59 1k0 C59 10p !SD C46 10p !SD R90 47k +15V R64 47k R72 1k C44 1u D17 1N4148 R53 1k C40 2n2 R47 1k 1 R55 0R15 1 1 +Bus Q8 STGF7NC60HD +Bus R56 nc W9 3_shunt Q7 STGF7NC60HD phase_A Q6 STGF7NC60HD BAT48JFILM C50 100p Gain_1 R69 680R R77 1k 470n 1n U7 OCP off Current_C D24 BAT48JFILM C62 100p Vboot !LIN !SD/OD HVG HIN OUT Vcc NC DT NC OPLVG OPOUT CP+ GND OP+ R92 3k3 1 2 3 4 5 6 7 8 VIPer16LN C53 330p 16 15 14 13 12 11 10 9 R98 1k C54 1u R91 120R C64 33p R97 3k3 R75 1k R100 820R +3.3V R93 1k D22 1N4148 D21 1N4148 +3.3V R70 1k D18 1N4148 R86 120R R83 10R nc R88 10R R96 nc C55 1u C51 33p R73 R65 120R R62 10R R60 120R C49 2n2 R67 1k 1 R71 nc W11 A B R68 0R15 Q9 STGF7NC60HD phase_B R99 1k C63 2n2 R95 1k R101 0R15 1 1 2 820R 3k3 R80 2k2 R78 R76 R102 nc W13 3_shunt Q11 STGF7NC60HD phase_C Q10 STGF7NC60HD +Bus R79 1k R81 33R +3.3V W8 W12 1_shunt ) s ( ct 1_shunt u d o Vdd_micro C61 C60 R94 1k D20 W10 R66 3k3 HV H/L side driver channel C OCP off Current_B Vdd_micro C48 470n C47 1n !LIN Vboot !SD/OD HVG HIN OUT Vcc NC NC DT OPLVG OPOUT CP+ GND OP+ VIPer16LN 1 2 3 4 5 6 7 8 D23 BAT48JFILM 3 2 3 3 1 2 3 Doc ID 16033 Rev 1 r P e 2 D19 BAT48JFILM Proposed schematic – first page PWM-B-L PWM-A-H PWM-A-L R36 100k +3.3V 2 3 2 3 2 s b O t e l o C57 220p ref ref +15V +3.3V Brake control Bus_voltage M_phase_C M_phase_B M_phase_A Current_C Current_B Current_A PWM-C-H PWM-C-L PWM-B-H PWM-B-L PWM-A-H PWM-A-L phase_C phase_B Het_temperature U9 TL431ACD R84 2k2 3 4 C56 33p - + Het NTC comparator TP21 TP20 TP19 TP18 TP17 TP16 TP15 TP14 TP13 TP12 TP11 TS391ILT 1 U8 +3.3V Het_temperature phase_A RT1 NTC 10k R44 3k6 Test pins TP10 TP9 TP8 TP7 TP6 TP5 TP4 TP3 TP2 TP1 C38 10n t +3.3V Heatsink temperature 5 P e d o r t c u ) (s s b O t e l o 2 !SD Figure 2. 3 STEVAL-IHM023V1 Schematic circuits HV driver channels AM05058v1 3/5 Revision history 2 STEVAL-IHM023V1 Revision history Table 1. Document revision history Date Revision 16-Jul-2009 1 Changes Initial release. ) s ( ct u d o r P e t e l o ) (s s b O t c u d o r P e t e l o s b O 4/5 Doc ID 16033 Rev 1 STEVAL-IHM023V1 ) s ( ct Please Read Carefully: u d o Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. r P e All ST products are sold pursuant to ST’s terms and conditions of sale. Purchasers are solely responsible for the choice, selection and use of the ST products and services described herein, and ST assumes no liability whatsoever relating to the choice, selection or use of the ST products and services described herein. t e l o No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted under this document. If any part of this document refers to any third party products or services it shall not be deemed a license grant by ST for the use of such third party products or services, or any intellectual property contained therein or considered as a warranty covering the use in any manner whatsoever of such third party products or services or any intellectual property contained therein. ) (s s b O UNLESS OTHERWISE SET FORTH IN ST’S TERMS AND CONDITIONS OF SALE ST DISCLAIMS ANY EXPRESS OR IMPLIED WARRANTY WITH RESPECT TO THE USE AND/OR SALE OF ST PRODUCTS INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION), OR INFRINGEMENT OF ANY PATENT, COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT. t c u UNLESS EXPRESSLY APPROVED IN WRITING BY AN AUTHORIZED ST REPRESENTATIVE, ST PRODUCTS ARE NOT RECOMMENDED, AUTHORIZED OR WARRANTED FOR USE IN MILITARY, AIR CRAFT, SPACE, LIFE SAVING, OR LIFE SUSTAINING APPLICATIONS, NOR IN PRODUCTS OR SYSTEMS WHERE FAILURE OR MALFUNCTION MAY RESULT IN PERSONAL INJURY, DEATH, OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE. ST PRODUCTS WHICH ARE NOT SPECIFIED AS "AUTOMOTIVE GRADE" MAY ONLY BE USED IN AUTOMOTIVE APPLICATIONS AT USER’S OWN RISK. d o r P e t e l o Resale of ST products with provisions different from the statements and/or technical features set forth in this document shall immediately void any warranty granted by ST for the ST product or service described herein and shall not create or extend in any manner whatsoever, any liability of ST. s b O ST and the ST logo are trademarks or registered trademarks of ST in various countries. Information in this document supersedes and replaces all information previously supplied. The ST logo is a registered trademark of STMicroelectronics. All other names are the property of their respective owners. © 2009 STMicroelectronics - All rights reserved STMicroelectronics group of companies Australia - Belgium - Brazil - Canada - China - Czech Republic - Finland - France - Germany - Hong Kong - India - Israel - Italy - Japan Malaysia - Malta - Morocco - Philippines - Singapore - Spain - Sweden - Switzerland - United Kingdom - United States of America www.st.com Doc ID 16033 Rev 1 5/5