VIPer22A-E
VIPer22ADIP-E, VIPer22AS-E
Low power OFF-line SMPS primary switcher
Features
■
Fixed 60 kHz switching frequency
■
9 V to 38 V wide range VDD voltage
■
Current mode control
■
Auxiliary undervoltage lockout with hysteresis
■
High voltage start-up current source
■
Overtemperature, overcurrent and overvoltage
protection with auto-restart
Table 1.
SO-8
Typical applications cover off line power supplies
for battery charger adapters, standby power
supplies for TV or monitors, auxiliary supplies for
motor control, etc. The internal control circuit
offers the following benefits:
Typical power capability
Mains type
SO-8
DIP-8
European (195 - 265 Vac)
12 W
20 W
US / wide range (85 - 265 Vac)
7W
12 W
DIP-8
Large input voltage range on the VDD pin
accommodates changes in auxiliary supply
voltage. This feature is well adapted to battery
charger adapter configurations.
Automatic burst mode in low load condition.
Description
Overvoltage protection in HICCUP mode.
The VIPer22A-E combines a dedicated current
mode PWM controller with a high voltage power
MOSFET on the same silicon chip.
Figure 1.
Block diagram
DRAIN
ON/OFF
60kHz
OSCILLATOR
REGULATOR
INTERNAL
SUPPLY
OVERTEMP.
DETECTOR
R1
S
FF
PWM
LATCH
Q
R2 R3 R4
_
VDD
8/14.5V
+
BLANKING
+
+
42V
_
S
R
FF
_
0.23 V
OVERVOLTAGE
LATCH
230 Ω
Q
1 kΩ
FB
SOURCE
November 2010
Doc ID 12050 Rev 2
1/21
www.st.com
21
Contents
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
Contents
1
Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1
Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2
Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2
Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3
Pin connections and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1
Rectangular U-I output characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2
Wide range of VDD voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.3
Feedback pin principle of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.4
Startup sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.5
Overvoltage threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5
Operation pictures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6
Package mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7
Order codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8
Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2/21
Doc ID 12050 Rev 2
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
1
Electrical data
1.1
Maximum ratings
Electrical data
Stressing the device above the rating listed in the “absolute maximum ratings” table may
cause permanent damage to the device. These are stress ratings only and operation of the
device at these or any other conditions above those indicated in the operating sections of
this specification is not implied. Exposure to absolute maximum rating conditions for
extended periods may affect device reliability.
Table 2.
Absolute maximum rating
Symbol
VDS(sw)
VDS(st)
ID
Parameter
Unit
-0.3 ... 730
V
-0.3 ... 400
V
Internally limited
A
0 ... 50
V
3
mA
200
1.5
V
kV
Internally limited
°C
Switching drain source voltage (TJ = 25 ... 125 °C) (1)
Start-up drain source voltage (TJ = 25 ... 125 °C)
(2)
Continuous drain current
VDD
Supply voltage
IFB
Feedback current
VESD
Value
Electrostatic discharge:
Machine model (R = 0 Ω; C = 200 pF)
Charged device model
TJ
Junction operating temperature
TC
Case operating temperature
-40 to 150
°C
Tstg
Storage temperature
-55 to 150
°C
1. This parameter applies when the start-up current source is OFF. This is the case when the VDD voltage
has reached VDDon and remains above VDDoff.
2. This parameter applies when the start up current source is on. This is the case when the VDD voltage has
not yet reached VDDon or has fallen below VDDoff.
1.2
Thermal data
Table 3.
Symbol
Thermal data
Parameter
SO-8
DIP-8
Unit
RthJC
Thermal resistance junction - case
Max
25
15
°C/W
RthJA
Thermal resistance junction - ambient (1)
Max
55
45
°C/W
1. When mounted on a standard single-sided FR4 board with 200 mm2 of Cu (at least 35 µm thick) connected
to all DRAIN pins.
Doc ID 12050 Rev 2
3/21
Electrical characteristics
2
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
Electrical characteristics
TJ = 25 °C, VDD = 18 V, unless otherwise specified
Table 4.
Power section
Symbol
Parameter
BVDSS
Drain-source voltage
ID = 1 mA; VFB = 2 V
OFF state drain
current
VDS = 500 V; VFB = 2 V;
TJ = 125 °C
Static drain-source
ON state resistance
ID = 0.4 A
ID = 0.4 A; TJ = 100 °C
tf
Fall time
ID = 0.2 A; VIN = 300 V (1)
(See Figure 9 on page 13)
100
ns
tr
Rise time
ID = 0.4 A; VIN = 300 V (1)
(See Figure 9 on page 13)
50
ns
Drain capacitance
VDS = 25 V
40
pF
IDSS
rDS(on)
COSS
Test conditions
Min
Typ
Max
730
Unit
V
15
0.1
mA
17
31
Ω
1. On clamped inductive load
Table 5.
Symbol
Supply section
Parameter
Test conditions
Min
Typ
Max
IDDch
Start-up charging
current
100 V ≤ VDS ≤ 400 V;
VDD = 0 V ...VDDon
(See Figure 10 on page 13)
IDDoff
Start-up charging
current in thermal
shutdown
VDD = 5 V; VDS = 100 V
TJ > TSD - THYST
IDD0
Operating supply
current not switching
IFB = 2 mA
IDD1
Operating supply
current switching
IFB = 0.5 mA; ID = 50 mA (1)
4.5
mA
DRST
Restart duty-cycle
(See Figure 11 on page 13)
16
%
VDDoff
VDD undervoltage
shutdown threshold
(See Figure 10,
Figure 11 on page 13)
7
8
9
V
VDDon
VDD start-up
threshold
(See Figure 10,
Figure 11 on page 13))
13
14.5
16
V
VDDhyst
VDD threshold
hysteresis
(See Figure 10 on page 13)
5.8
6.5
7.2
V
VDDovp
VDD overvoltage
threshold
38
42
46
V
-1
mA
0
mA
3
5
1. These test conditions obtained with a resistive load are leading to the maximum conduction time of the
device.
4/21
Unit
Doc ID 12050 Rev 2
mA
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
Table 6.
Symbol
FOSC
Table 7.
Symbol
Electrical characteristics
Oscillation section
Parameter
Test conditions
VDD = VDDoff ... 35 V;
TJ = 0 ... 100 °C
Oscillator frequency
total variation
Min
Typ
Max
Unit
54
60
66
kHz
Min
Typ
Max
Unit
0.84
A
PWM comparator section
Parameter
Test conditions
GID
IFB to ID current gain
(See Figure 12 on page 14)
IDlim
Peak current
limitation
VFB = 0 V
(See Figure 12 on page 14)
IFBsd
IFB shutdown current
(See Figure 12 on page 14)
0.9
mA
RFB
FB pin input
impedance
ID = 0 mA
(See Figure 12 on page 14)
1.2
kΩ
td
Current sense delay
to turn-OFF
ID = 0.4 A
200
ns
tb
Blanking time
500
ns
Minimum turn-ON
time
700
ns
tONmin
Table 8.
0.56
0.7
Overtemperature section
Symbol
Parameter
TSD
Thermal shutdown
temperature
(See Figure 13 on page 14)
THYST
Thermal shutdown
hysteresis
(See Figure 13 on page 14)
Table 9.
560
Test conditions
Min
Typ
Max
Unit
140
170
°C
40
°C
Typical power capability (1)
Mains type
SO-8
DIP-8
European (195 - 265 Vac)
12 W
20 W
US / Wide range (85 - 265 Vac)
7W
12 W
1. Above power capabilities are given under adequate thermal conditions
Doc ID 12050 Rev 2
5/21
Pin connections and function
3
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
Pin connections and function
Figure 2.
Pin connection
SOURCE
1
8
DRAIN
SOURCE
1
8
DRAIN
SOURCE
2
7
DRAIN
SOURCE
2
7
DRAIN
FB
3
6
DRAIN
FB
3
6
DRAIN
VDD
4
5
DRAIN
VDD
4
5
DRAIN
SO-8
Figure 3.
DIP-8
Current and voltage conventions
I DD
ID
VDD
I FB
FB
VDD
VFB
Table 10.
CONTROL
VD
SOURCE
VIPer22A
Pin function
Pin Name
Pin function
VDD
Power supply of the control circuits. Also provides a charging current during start up
thanks to a high voltage current source connected to the drain. For this purpose, an
hysteresis comparator monitors the VDD voltage and provides two thresholds:
- VDDon: Voltage value (typically 14.5 V) at which the device starts switching and turns
off the start up current source.
- VDDoff: Voltage value (typically 8 V) at which the device stops switching and turns on
the start up current source.
SOURCE
6/21
DRAIN
Power MOSFET source and circuit ground reference.
DRAIN
Power MOSFET drain. Also used by the internal high voltage current source during
start up phase for charging the external VDD capacitor.
FB
Feedback input. The useful voltage range extends from 0 V to 1 V, and defines the
peak drain MOSFET current. The current limitation, which corresponds to the
maximum drain current, is obtained for a FB pin shorted to the SOURCE pin.
Doc ID 12050 Rev 2
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
Operations
4
Operations
4.1
Rectangular U-I output characteristics
Figure 4.
Rectangular U-I output characteristics for battery charger
DCOUT
R1
D2
D1
C1
D3
T2
F1
C3
+
AC IN
T1
C2
D4
ISO1
U1
C4
DRAIN
-
VDD
FB
C5
CONTROL
C6
SOURCE
VIPerX2A
C7
R2
D5
R3
U2
R4
Vcc
Vref
R5
C8
C10
R7
R8
C9
-
+
+
-
GND
TSM101
R6
R9
R10
GND
A complete regulation scheme can achieve combined and accurate output characteristics.
Figure 4. presents a secondary feedback through an optocoupler driven by a TSM101. This
device offers two operational amplifiers and a voltage reference, thus allowing the regulation
of both output voltage and current. An integrated OR function performs the combination of
the two resulting error signals, leading to a dual voltage and current limitation, known as a
rectangular output characteristic. This type of power supply is especially useful for battery
chargers where the output is mainly used in current mode, in order to deliver a defined
charging rate. The accurate voltage regulation is also convenient for Li-ion batteries which
require both modes of operation.
Doc ID 12050 Rev 2
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Operations
4.2
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
Wide range of VDD voltage
The VDD pin voltage range extends from 9 V to 38 V. This feature offers a great flexibility in
design to achieve various behaviors. In Figure 4 on page 7 a forward configuration has been
chosen to supply the device with two benefits:
4.3
●
As soon as the device starts switching, it immediately receives some energy from the
auxiliary winding. C5 can be therefore reduced and a small ceramic chip (100 nF) is
sufficient to insure the filtering function. The total start up time from the switch on of
input voltage to output voltage presence is dramatically decreased.
●
The output current characteristic can be maintained even with very low or zero output
voltage. Since the TSM101 is also supplied in forward mode, it keeps the current
regulation up whatever the output voltage is.The VDD pin voltage may vary as much as
the input voltage, that is to say with a ratio of about 4 for a wide range application.
Feedback pin principle of operation
A feedback pin controls the operation of the device. Unlike conventional PWM control
circuits which use a voltage input (the inverted input of an operational amplifier), the FB pin
is sensitive to current. Figure 5. presents the internal current mode structure.
Figure 5.
8/21
Internal current control structure
Doc ID 12050 Rev 2
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
Operations
The Power MOSFET delivers a sense current Is which is proportional to the main current Id.
R2 receives this current and the current coming from the FB pin. The voltage across R2 is
then compared to a fixed reference voltage of about 0.23 V. The MOSFET is switched off
when the following equation is reached:
R 2 ⋅ ( I S + I FB ) = 0.23V
By extracting IS:
0.23V
I S = ---------------- – I FB
R2
Using the current sense ratio of the MOSFET GID:
I D = G ID ⋅ I S = G ID ⋅ ⎛ 0.23V
---------------- – I FB⎞
⎝ R
⎠
2
The current limitation is obtained with the FB pin shorted to ground (VFB = 0 V). This leads
to a negative current sourced by this pin, and expressed by:
I FB = – 0.23V
---------------R1
By reporting this expression in the previous one, it is possible to obtain the drain current
limitation IDlim:
1
1-⎞
I Dlim = G ID ⋅ 0.23V ⋅ ⎛ -----⎝ R - + -----⎠
2 R1
In a real application, the FB pin is driven with an optocoupler as shown on Figure 5. which
acts as a pull up. So, it is not possible to really short this pin to ground and the above drain
current value is not achievable. Nevertheless, the capacitor C is averaging the voltage on
the FB pin, and when the optocoupler is off (start up or short circuit), it can be assumed that
the corresponding voltage is very close to 0 V.
For low drain currents, the formula (1) is valid as long as IFB satisfies IFB < IFBsd, where
IFBsd is an internal threshold of the VIPer22A. If IFB exceeds this threshold the device will
stop switching. This is represented on Figure 12 on page 14, and IFBsd value is specified in the
PWM COMPARATOR SECTION. Actually, as soon as the drain current is about 12 % of
Idlim, that is to say 85 mA, the device will enter a burst mode operation by missing switching
cycles. This is especially important when the converter is lightly loaded.
Doc ID 12050 Rev 2
9/21
Operations
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
Figure 6.
IFB transfer function
IDpeak
IDlim
Part masked
threshold
by
the
IFBsd
1
t
⋅V
ONmin
IN
----------------------------------------L
85mA
IFB
2
t
⋅V
IN
ONmin
---------------------------------------L
0
IFBsd
It is then possible to build the total DC transfer function between ID and IFB as shown on
Figure 6 on page 10. This figure also takes into account the internal blanking time and its
associated minimum turn on time. This imposes a minimum drain current under which the
device is no more able to control it in a linear way. This drain current depends on the primary
inductance value of the transformer and the input voltage. Two cases may occur, depending
on the value of this current versus the fixed 85 mA value, as described above.
10/21
Doc ID 12050 Rev 2
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
4.4
Operations
Startup sequence
Figure 7.
Startup sequence
This device includes a high voltage start up current source connected on the drain of the
device. As soon as a voltage is applied on the input of the converter, this start up current
source is activated as long as VDD is lower than VDDon. When reaching VDDon, the start up
current source is switched OFF and the device begins to operate by turning on and off its
main power MOSFET. As the FB pin does not receive any current from the optocoupler, the
device operates at full current capacity and the output voltage rises until reaching the
regulation point where the secondary loop begins to send a current in the optocoupler. At
this point, the converter enters a regulated operation where the FB pin receives the amount
of current needed to deliver the right power on secondary side.
This sequence is shown in Figure 7. Note that during the real starting phase tss, the device
consumes some energy from the VDD capacitor, waiting for the auxiliary winding to provide a
continuous supply. If the value of this capacitor is too low, the start up phase is terminated
before receiving any energy from the auxiliary winding and the converter never starts up.
This is illustrated also in the same figure in dashed lines.
Doc ID 12050 Rev 2
11/21
Operations
4.5
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
Overvoltage threshold
An overvoltage detector on the VDD pin allows the VIPer22A to reset itself when VDD
exceeds VDDovp. This is illustrated in Figure 8. which shows the whole sequence of an
overvoltage event. Note that this event is only latched for the time needed by VDD to reach
VDDoff, and then the device resumes normal operation automatically.
Figure 8.
Overvoltage sequence
VDD
VDDovp
VDDon
VDDoff
t
VDS
t
12/21
Doc ID 12050 Rev 2
VIPer22A-E, VIPer22ADIP-E, VIPer22AS-E
5
Operation pictures
Operation pictures
Figure 9.
Rise and fall time
ID
C
L
D
C