AQ0400MU36TCCF

400 W Single Vout Series Technical Specification Medical Grade AC/DC Power Supply With PFC 85-264 Vrms Input Voltage 12/24/36/48 V Semi-Regulated Output 400 W Output Continuous 500 W Up to 91 % Output Transient Full Load Efficiency 400 W Open Frame Configurations • 400 W Encased or Open Frame • 800 W Encased Flat or Stacked • 1200 W Encased Flat or Stacked 400 W Encased 1200 W Encased Stacked 800 W Encased Flat 400 W Single Vout Series Features • • • • • • • • High efficiency (91% for 48 VOUT Model at 400 W) Universal input voltage range Semi-regulated output for bus stability Parallel operation supported Integral fan cooling with speed control Active PFC; EN61000-3-2 compliant Low leakage; EN60601-1 compliant Low noise; EN55011 / EN55022 Class B compliant • Over–current, over–voltage, and over–temp protection • DC Power Good / AC Power Good signals • Remote enable input • Fan status output / Fan enable input • Small size: 3" x 5" x 1.45" (open frame) • RoHS 6/6 compliant • 5 V (250 mW) standby output Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 1 Technical Specification All specifications typical with TA = 25 °C, unless otherwise specified. MAIN OUTPUT SPECIFICATIONS Output power (continuous) 85-132/170-264 Vrms (5 s transient) 85-132/170-264 Vrms 132-170 Vrms Nominal DC output voltage (at 250W) (Semi-regulated) 12 24 36 48 Vout Vout Vout Vout Vout, Vout, Vout, Vout, 115 115 230 230 Vrms, Vrms, Vrms, Vrms, 400 400 400 400 W W W W 400 W 500 W See Figure 10 12.4 25 37.5 50 88% 90% 89% 91% V V V V AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical ACuQor 400W Series ELECTRICAL CHARACTERISTICS GENERAL SPECIFICATIONS Fundamental ripple freq. Audible noise Weight (EA \ EC) (SC \ RC) (UC \ TC) MTBF MIL-217 Demonstrated Input to output Input to ground Output to ground (BF & CF ) Output to ground (CFD) Output to ground Input Output Fan speed varies with temp. 500 kHz 250 kHz 39 dBA @ 1 m max. 343 g (12.1 oz) \ 446 g (15.7 oz) 846 g (29.8 oz) \ 879 g (31 oz) 1224 g (43.2 oz) \ 1298 g (45.8 oz) 343.6 kHours TBD kHours 4000 Vrms 1500 Vrms 1500 Vrms 5000 Vpulse 10 MΩ min. See Note 2 Efficiency (see figs. 3 - 10) 12 48 12 48 Hold-up time (to -20%) typ. typ. typ. typ. ISOLATION SPECIFICATIONS Isolation voltage 12 Vout 24 / 36 / 48 Vout Vout Vout Vout Vout 16 ms @ 400 W 20 ms @ 400 W 16,000 8,000 4,000 2,000 µF µF µF µF Insulation resistance Leakage currents Maximum load capacitance 12 24 36 48 Output ripple voltage Switching frequency (20 MHz BW) Twice line frequency (at 300W) 0.5% p-p 5.0% p-p 2 s max. ENVIRONMENTAL CHARACTERISTICS Thermal performance Relative humidity Altitude Random vibration Shock EMC CHARACTERISTICS Conducted emissions Line frequency harmonics Voltage fluctuations ESD air ESD contact Radiated immunity Fast transients Line surge immunity Conducted immunity Power freq. mag. field Voltage dip immunity EN55011 and EN55022, FCC part15 EN61000-3-2 EN61000-3-3 EN61000-4-2 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 EN61000-4-11 Level B Class A Clause 5b Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 3 A/m Perf Criteria A, A, B 0.98 264 Vrms (cold start) Both AC lines 40 A max. 6.3 A SAFETY AGENCY CERTIFICATIONS (pending) All certification marks appear on individual unit labels. UL60601-1 and UL60950 IEC/EN 60601-1 and IEC/EN 60950 CE Marked cUL CSA Standards Meets NFPA 99 2005 300 µA earth leakage NOTES: 1. Derate 1 mA per °C above 50 °C ambient temperature. 2. Leakage currents see page 4. Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 2 Technical Specification EFFICIENCY, DERATING, AND VOUT DROOP CURVES 100 95 90 14.0 13.5 13.0 AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical Output Voltage (V) 115 Vrms 230 Vrms 0 100 200 300 400 500 Efficiency (%) 12.5 12.0 11.5 11.0 10.5 10.0 0 4 8 12 16 20 24 28 32 36 85 80 75 70 65 Output Power (W) Output Load (A) Figure 1: 12 VOUT efficiency curves. Figure 2: 12 VOUT droop characteristic. 100 95 90 28 27 26 Output Voltage (V) 115 Vrms 230 Vrms 0 100 200 300 400 500 Efficiency (%) 25 24 23 22 21 20 0 2 4 6 8 10 12 14 16 18 85 80 75 70 65 Output Power (W) Output Load (A) Figure 3: 24 VOUT efficiency curves. Figure 4: 24 VOUT droop characteristic. 100 95 90 42 40 Output Voltage (V) 115 Vrms 230 Vrms 0 100 200 300 400 500 Efficiency (%) 38 85 80 75 70 65 36 34 32 30 0 2 4 6 8 10 12 Output Power (W) Output Load (A) Figure 5: 36 VOUT efficiency curves. Product # AQ0400MUxx Series Phone 1-888-567-9596 Figure 6: 36 VOUT droop characteristic. www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 3 Technical Specification EFFICIENCY, DERATING, AND VOUT DROOP CURVES 100 95 90 54 AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical 52 Output Voltage (V) 115 Vrms 230 Vrms 0 100 200 300 400 500 Efficiency (%) 50 85 80 75 70 65 48 46 44 42 0 1 2 3 4 5 6 7 8 9 Output Power (W) Output Load (A) Figure 7: 48 VOUT efficiency curves. Figure 8: 48 VOUT droop characteristic. 500 600 400 500 400 Power (W) 300 Power (W) 24 / 36 / 48 V with Fan Enabled 12 V with Fan Enabled 300 200 200 Transient 100 Continuous 100 24 / 36 / 48 V with Fan Disabled 12 V with Fan Disabled 0 0 10 20 30 40 50 60 70 80 0 85 132 170 264 Ambient Temperature (ºC) Input AC Voltage (VRMS) Figure 9: Continuous power derating curve in natural convection. Figure 10: Rated output power vs Input AC Voltage. Leakage Currents AC Leakage Current from Input to Earth AC Line Connection Normal Open Neutral Condition Fault 125 µA 65 µA 65 µA 250 µA 130 µA 130 µA AC Leakage Current from Output to Earth ACuQor Typical at 264 Vac 60 Hz input Model AQ . . BF . . AQ . . CF . . Normal Condition 2 µA 2 µA Open Earth Fault 36 µA 6 µA AC Backdrive Fault 125 µA 18 µA 240 V L-N, 1 phase ACuQor Typical at 110% nominal input 208 V L-L, 120 V L-N, 1 of 3 phases voltage 60 Hz 240 V L-N-L, 120 V L-N, split phase For convenience, the following tables show limits allowed by various standards: AC Leakage Current from Input to Earth Standard IEC60601-1 Maximum Allowed per Standard NFPA 99 2005 IEC60950 Normal Open Neutral Condition Fault 500 µA 300 µA 3500 µA 1000 µA — — AC Leakage Current from Output to Earth Maximum Allowed per IEC60601-1 Contact Type BF CF Normal Condition 100 µA 10 µA Open Earth Fault 500 µA 50 µA AC Backdrive Fault 5000 µA 50 µA Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 4 Technical Specification AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical MECHANICAL DRAWINGS (1 Module Open Frame Version — E Package Type) Front Back Top Right Bottom MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type) Top Right Bottom Front Back NOTES (applies to all mechanicals) 1) Recommended screw tightening torque of 6 in.lbs 2) Undimensioned components are shown for visual reference only 3) All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 5 Technical Specification AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type) Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 6 Technical Specification AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical MECHANICAL DRAWINGS (2 Modules Stacked Version — S Package Type) Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 7 Technical Specification AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type) Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 8 Technical Specification AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical MECHANICAL DRAWINGS (3 Modules Stacked Version — U Package Type) Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 9 Technical Specification CONNECTOR DETAILS AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical OUTPUT CONNECTOR PINOUT (top side) Pin 1 FAN_GOOD Open collector with internal 5V pullup. See Figure A. Pulsed low on fan failure, 100ms, 50% duty. Short to VOUT(-) to disable fan. Open collector with internal 5V pullup. See Figure B. Pulled low on AC power dropout. Open collector with internal 5V pullup. See Figure B. Pulled low during startup ramp and within 5 ºC of temperature shutdown threshold. 5 V @ 50 mA available whenever AC power is applied. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Reserved for future use. Reserved for future use. Logic input. See Figure C. Pull high to enable main output. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. VOUT(-) 10 Ohms AC_POWER_GOOD or DC_POWER_GOOD 0.1 µF 2N3904 From AC/DC Monitor Circuitry 1N4148 5V_STANDBY Pin 2 Pin 3 AC_POWER_GOOD DC_POWER_GOOD Figure A: Fan status output / Fan enable input interface circuitry. Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 5V_STANDBY VOUT(+) VOUT(+) VOUT(+) VOUT(+) Reserved Pin 10 Reserved Pin 11 REMOTE_ENABLE Pin 12 VOUT(–) Pin 13 VOUT(–) Pin 14 VOUT(–) Pin 15 VOUT(–) Pin 16 VOUT(–) 5k Figure B: Power good interface circuitry. 12 V OUTPUT CONNECTOR PINOUT (bottom side) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 VOUT(+) VOUT(+) VOUT(+) VOUT(+) VOUT(–) VOUT(–) VOUT(–) VOUT(–) Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage VOUT(-) REMOTE_ENABLE 5V_STANDBY 10 Ohms 5V_STANDBY 5k 0.1 µF 10k To Enable Circuitry Figure C: Remote enable interface circuitry. MATING CONNECTORS Connector OUTPUT (16 pins) INDIVIDUAL INPUT CONNECTOR PINOUT Pin 1 Pin 3 Pin 5 Ground AC Neutral AC Line 12V_OUTPUT (8 pins) INPUT Type Molex 430251600 Molex 436450800 JST VHR-5N Contact Molex 430300008* Molex 430300008* JST SVH-41T-P1.1 * Each contact rated for a maximum of 5.5 A. Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 10 Product # AQ0400MUxx Series Technical Specification PARALLEL OPERATION - MULTIPLE UNITS Chassis configurations for Parallel Units ACuQor units are available either open-frame or pre-mounted at the factory. Up to 3 units can be mounted into a chassis, in either side-by-side or stacked configurations. For a complete list of options, see the “Part Numbering System” table on the last page, under “Package Type”, along with the Mechanical Drawings pages. Only side-by-side configurations can be populated with 500W units, since each includes a thermal pad underneath. Interconnection of Parallel Units ACuQor units mounted in 2 and 3 unit chassis are not connected together. This allows the physical routing and connectivity of the external wiring to be customized to each application. The following table summarizes the recommended wiring to operate multiple units in parallel: Output Connector Signal Suggested Connection AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical Specifications of Parallel Units As a rule, units wired in parallel behave the same as single units. Any specification will remain unchanged that is expressed in units of voltage, time, frequency, or efficiency. Specifications expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. ACuQor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see Vout droop characteristic figures). As such, multiple units will share output current accurately. Full current is guaranteed from a bank of multiple units wired in parallel. Behavior with Multiple Units REMOTE_ENABLE FAN_GOOD AC_POWER_GOOD DC_POWER_GOOD VOUT(+), VOUT(-) 12V_STANDBY* 5V_STANDBY Wire in parallel “ “ “ “ “ Do not wire in parallel Inputs activated simultaneously Wired-OR outputs – can be pulled low by any unit during an abnormal condition. “ “ Built-in droop characteristic ensures graceful current sharing. “ Fully regulated characteristic does not support current sharing. If placed in parallel, only the output with the highest set-point will drive current. *Note: Triple output models only. Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 11 Technical Specification INSTALLATION INSTRUCTIONS General: ACuQor AC/DC power supplies are intended for use as components in medical and industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of the ACuQor/equipment combination must be verified through end product investigation. Mounting: Refer to the Mechanical Drawings section. ACuQor units are provided with threaded stainless-steel stand-offs or inserts for mounting. This mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth EMC control. Any orientation (vertical, horizontal, etc.) may be used. Adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQor is designed for a pollution degree 2 environment. The suitability of the enclosed ACuQor mechanical assemblies must be verified through end product investigation. AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical nector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 20 AWG (0.5mm2) wire size. Individual main output pins should not be loaded to more than 5.5 A. For currents greater than 5.5 A, multiple main output pins/wires must be used in parallel. All signal I/O pins are referenced to Vout-. Output: Refer to the Connector Details section for output con- EMC: ACuQor products have been tested to the EMC specifications listed in the Electrical Characteristics section. However, end use equipment must be tested to verify EMC compliance.. Hipot Testing: ACuQor products are rated for Hipot testing Encased models: A minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. Input: Refer to the Connector Details section for input connector wiring. ACuQor products require a single phase AC power source of 100-240V 50/60Hz nominal. Refer to nameplate label for input current ratings. A protective-earth connection is also required. Minimum wire size of 18 AWG (0.8mm2) is recommended. Both sides of the AC line are internally fused (see table for specific models). These fuses are not user replaceable. MODEL AQ0300 AQ0400 AQ0500 Input Fuses (in Both AC Lines) Littelfuse 6.3A 250V 21606.3XEP Littelfuse 6.3A 250V 21606.3XEP Littelfuse 10.0A 250V 216010XEP Fuses Total 2 2 2 levels of 1500 Vac input to protective-earth, 1500 Vac output to protective-earth, and 4000 Vac input to output. When performing the 4000 Vac input to output test, the test voltage must be balanced evenly 2000 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test voltage source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per IEC60601-1 2005 sub clause 8.8.1 and IEC60601-1 1990 sub clause 20.4g. for BF and CF patient contact application per IEC60601-1. These ACuQor models provide reinforced insulation at the DC output voltage level and basic insulation at the 240 Vac level from output to protective-earth. Note that equipment and wiring may add to system leakage currents so that the end product must be tested for compliance. Refer to the Electrical Characteristics section for typical ACuQor input and output leakage currents. In addition, ACuQor defibrillation rated models comply with the minimum output to protective-earth creepage/clearance requirement and defibrillator pulse test of IEC60601-1. Patient Contact: ACuQor models include versions designed Product # AQ0400MUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005045 Rev. A 09/08/08 Page 12 Technical Specification PART NUMBERING SYSTEM AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 400 W Series Grade: Medical The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below. Not all combinations make valid part numbers, please contact SynQor for availability. Family Output Power 0300: 300 W 0400: 400 W 0500: 500 W 0600: 600 W (2 x 300 W) 0800: 800 W (2 x 400 W) 0900: 900 W (3 x 300 W) 1000: 1000 W (2 x 500 W) 1200: 1200 W (3 x 400 W) 1500: 1500 W (3 x 500 W) Grade Range Output Voltage (xx=Standard; xT=Triple) 12: 12 V 1T: 12 V / 5 & 12 V STBY 24: 24 V 2T: 24 V / 5 & 12 V STBY 36: 36 V 3T: 36 V / 5 & 12 V STBY 48: 48 V 4T: 48 V / 5 & 12 V STBY Package Type (Correlates to Output Power) Thermal Design Options AQ ACuQor series of ac-dc semi-regulated output power supplies M: medical U: universal (85-264 VRMS) E: 1 unit (3" x 5") R: 2 units; flat S: 2 units; stacked T: 3 units; flat U: 3 units; stacked A: open frame C: encased Q: encased only Medical Grade: BF: BF isolation rating CF: CF isolation rating CFD: CF isolation rating defibrillator proof Example: AQ0400MU12EACFD ACCESSORIES SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are available for download in pdf format from the SynQor website. Part Number AQ-CBL-INPUT1C AQ-CBL-OUT1C AQ-CBL-OUT1CD AQ-CBL-OUT2C AQ-CBL-OUT2CD AQ-INSUL1M AQ-EVAL-PRL3 Description Input mating cable with pre-stripped wire ends (36" long). Output mating cable with pre-stripped wire ends (18" long). Same as AQ-CBL-OUT1C with an additional 8-pin connector. Output mating cable with connectors on both ends (18" long). Same as AQ-CBL-OUT2C with an additional 8-pin connector. Single module bottom-side Mylar insulator for open frame mounting. Evaluation board for up to three paralleled modules. APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. PATENTS SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,927,987 7,050,309 7,072,190 7,119,524 7,269,034 7,272,021 6,577,109 6,896,526 7,085,146 7,272,023 Contact SynQor for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 978-849-0600 888-567-9596 978-849-0602 power@synqor.com www.synqor.com 155 Swanson Road Boxborough, MA 01719, USA Phone 1-888-567-9596 Warranty: SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Limitation on use: SynQor’s products are not authorized for use and should not be used, without the specific prior written approval of an authorized officer of SynQor making specific reference hereto, in any life support system, nuclear facility or application, aircraft control application or any other application in which failure of the product could reasonably result in harm to life, property or the environment. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. Doc.# 005-005045 Rev. A 09/08/08 Page 13 Product # AQ0400MUxx Series www.synqor.com