AQ1500MU1TECCF

P M ELI R I ARY N 500 W Triple Vout Series Technical Specification Medical Grade AC/DC Power Supply With PFC 85-264 Vrms Input Voltage 12/24/36/48 V Semi-Regulated Output 500 W 700 W Up to 90 % Output Continuous Output Transient Full Load Efficiency Includes 5 V (10 W) and 12 V (50 W) “Always On” Standby Power Outputs 1500 W Encased 1000 W Encased Package Configurations Available 500 W Encased Up to three units can be factory mounted into a chassis. The 500 W Triple Vout Series can be configured as follows: • 500 W (1 unit) • 1000 W (2 units) • 1500 W (3 units) 500 W Triple Vout Series Features • • • • • • • • High efficiency (90% for 48 VOUT Model at 500 W) Universal input voltage range Semi-regulated output for bus stability Parallel operation supported Integral fan cooling with speed control Active PFC; EN61000-3-2 compliant Low leakage; EN60601-1 compliant Low noise; EN55011 / EN55022 Class B compliant • Over-current, over-voltage, and over–temp protection • DC Power Good / AC Power Good signals • Remote enable input • Fan status output / Fan enable input • Small size: 3.59" x 5.25" x 1.63" • RoHS 6/6 compliant • 5 V (10 W) and 12 V (50 W) standby outputs Product # AQ0500MUxT Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 1 Technical Specification I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical ACuQor 500W Triple Vout Series ELECTRICAL CHARACTERISTICS All specifications typical with TA = 25 °C, unless otherwise specified. MAIN OUTPUT SPECIFICATIONS Output power (continuous) 85-132/170-264 Vrms (5 s transient) 85-132/170-264 Vrms 132-170 Vrms Nominal DC output 12 Vout (model 1T) voltage (at 250W) 24 Vout (model 2T) (Semi-regulated) 36 Vout (model 3T) 48 Vout (model 4T) Efficiency 12 Vout, 115 Vrms, 500 W (see figs. 1, 3, 5, 7) 48 Vout, 115 Vrms, 500 W (see Note 1) 12 Vout, 230 Vrms, 500 W 48 Vout, 230 Vrms, 500 W Hold-up time (to -20%) 12 Vout (see Note 1) 24 / 36 / 48 Vout Maximum load capacitance 12 Vout 24 Vout 36 Vout 48 Vout Output ripple voltage Switching frequency (20 MHz BW) Twice line frequency (at 300W) Turn-on delay Transient response Iout steps from 50-75% At 0.2 A/µs Cyclic restart Cyclic operation Over line, load and temperature ΔVout caused by 50 W step ΔVout caused by 10 W step 500 W (Note 1) 700 W (Note 1) See Figures 11, 12 12.4 V 25 V 37.5 V 50 V 86% typ. 89% typ. 88% typ. 90% typ. 12 ms @ 500 W 16 ms @ 500 W 16,000 µF 8,000 µF 4,000 µF 2,000 µF 0.5% p-p 5.0% p-p 2 s max. 3% typ / 6% max. dev. 100 ms recovery 110-120% 115% rated Iout ±6.0% 0.5% 0.1% +125 ºC (PCB Temp) 0.45 V (max) 4.15 V (min) 50 W 12.4 V ±6.0% 400 mV 10 mV 0.45 Vrms 4.2 A 5.0 A 2,000 uF 10 W 5.0 V ±5.0% 2.0 A 2.5 A 1,000 uF GENERAL SPECIFICATIONS Fundamental ripple freq. Input 500 kHz Output 250 kHz Audible noise Fan speed varies with temp. 39 dBA @ 1 m max. Weight (EQ) 540 g (19.1 oz) (RQ) 1068 g (37.7 oz) (TQ) 1582 g (55.8 oz) MTBF MIL-217 343.6 kHours Demonstrated TBD kHours ISOLATION SPECIFICATIONS Isolation voltage Input to output 4000 Vrms Input to ground 1500 Vrms Output to ground (BF & CF ) 1500 Vrms Output to ground (CFD) 5000 Vpulse Insulation resistance Output to ground 10 MΩ min. Leakage currents See Note 2 ENVIRONMENTAL CHARACTERISTICS Thermal performance Operating ambient Non-operating ambient Relative humidity Non-condensing Altitude Operating Non-operating Random vibration 5-500 Hz Shock Half-sine, 10 ms, 3 axes EMC CHARACTERISTICS Conducted emissions EN55011 and EN55022, FCC part15 Line frequency harmonics EN61000-3-2 Voltage fluctuations EN61000-3-3 ESD air EN61000-4-2 ESD contact EN61000-4-2 Radiated immunity EN61000-4-3 Fast transients EN61000-4-4 Line surge immunity EN61000-4-5 Conducted immunity EN61000-4-6 Power freq. mag. field EN61000-4-8 Voltage dip immunity EN61000-4-11 0 ºC to +70 ºC -40 ºC to +85 ºC 5-95% RH 10,000 ft max. 30,000 ft max. 0.03 g2/Hz 20 g peak Level B Class A Clause 5b Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 3 A/m Perf Criteria A, A, B 0.98 40 A max. 10.0 A 1. Main output power rating always includes 5 V and 12 V standby outputs. 2. Leakage currents see page 5. Product # AQ0500MUxT Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 2 Technical Specification I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical EFFICIENCY, DERATING, AND VOUT DROOP CURVES 100 95 90 13.5 13.0 Output Voltage (V) Efficiency (%) 12.5 85 80 75 115 Vrms 70 65 0 100 200 300 400 500 600 700 230 Vrms 12.0 Continuous 15 Second Transient 20% Duty 120 Second Transient 50% Duty 11.5 11.0 10.5 0 6 12 18 24 30 36 42 44 48 50 54 60 Output Power (W) Output Load (A) Figure 1: 12 VOUT efficiency curves. Figure 2: 12 VOUT droop characteristic. 100 95 90 27 26 Output Voltage (V) Efficiency (%) 25 85 80 75 115 Vrms 70 65 0 100 200 300 400 500 600 700 230 Vrms 24 Continuous 15 Second Transient 20% Duty 120 Second Transient 50% Duty 23 22 21 0 6 12 18 22 24 25 30 Output Power (W) Output Load (A) Figure 3: 24 VOUT efficiency curves. Figure 4: 24 VOUT droop characteristic. 100 95 90 40.5 39.0 Output Voltage (V) Efficiency (%) 37.5 85 80 75 115 Vrms 70 65 0 100 200 300 400 500 600 700 230 Vrms 36.0 Continuous 15 Second Transient 20% Duty 120 Second Transient 50% Duty 34.5 33.0 31.5 0 3 6 9 12 15 16.5 18.75 18 21 Output Power (W) Output Load (A) Figure 5: 36 VOUT efficiency curves. Product # AQ0500MUxT Series Phone 1-888-567-9596 Figure 6: 36 VOUT droop characteristic. www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 3 Technical Specification I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical EFFICIENCY, DERATING, AND VOUT DROOP CURVES 100 95 90 54 52 Output Voltage (V) Efficiency (%) 50 85 80 75 115 Vrms 70 65 0 100 200 300 400 500 600 700 230 Vrms 48 Continuous 15 Second Transient 20% Duty 120 Second Transient 50% Duty 46 44 42 0 3 6 9 11 12.5 12 15 Output Power (W) Output Load (A) Figure 7: 48 VOUT efficiency curves. Figure 8: 48 VOUT droop characteristics. 600 600 500 500 400 400 Power (W) 300 Power (W) 300 200 24 / 36 / 48 V with Fan Enabled 200 24 / 36 / 48 V, VIN ≥ 105 Vrms 12 V, VIN ≥ 105 Vrms 100 12 V with Fan Enabled 100 24 / 36 / 48 V, VIN = 85 Vrms 12 V, VIN = 85 Vrms 0 0 10 20 30 40 50 60 70 80 0 0 10 20 30 40 50 60 70 80 Ambient / Case Temperature (ºC) Case Temperature (ºC) Figure 9: Continuous power derating curve in natural convection. For Fan Disabled, see Figure 10. 800 700 600 Figure 10: Fan Disabled continuous power derating curve in natural convection. 800 700 600 Power (W) 400 300 200 Transient (12 V Out) 100 0 85 105 Continuous (12 V Out) 132 150 170 210 264 Power (W) 500 500 400 300 200 Transient (24/36/48 V Out) 100 0 Continuous (24/36/48 V Out) 85 132 264 170 Input AC Voltage (VRMS) Input AC Voltage (VRMS) Figure 11: Rated output power vs Input AC Voltage. Product # AQ0500MUxT Series Phone 1-888-567-9596 Figure 12: Rated output power vs Input AC Voltage. www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 4 Technical Specification AC Leakage Current from Input to Earth AC Line Connection I REL P Normal Open Neutral Condition Fault 125 µA 65 µA 65 µA 250 µA 130 µA 130 µA M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical Normal Condition 2Front µA 2 µA Open Earth Fault 36 µA 6 µA AC Backdrive Fault 125 µA 18 µA Leakage Currents MECHANICAL DRAWINGS (1 Module Open Frame Version — E Package Type) AC Leakage Current from Output to Earth ACuQor Typical at 264 Vac 60 Hz input Model AQ . . BF . . AQ . . CF . . 240 V L-N, 1 phase ACuQor Typical at 110% nominal input 208 V L-L, 120 V L-N, 1 of 3 phases voltage 60 Hz 240 V L-N-L, 120 V L-N, split phase For convenience, the following tables show limits allowed by various standards: AC Leakage Current from Input to Earth Standard IEC60601-1 Maximum Allowed per Standard NFPA 99 2005 IEC60950 Normal Open Neutral Condition Fault 500 µA 300 µA 3500 µA 1000 µA — — AC Leakage Current from Output to Earth Maximum Allowed per IEC60601-1 Contact Type BF CF Normal Condition 100 µA 10 µA Open Earth Fault 500 µA 50 µA AC Backdrive Fault 5000 µA 50 µA Top Right Bottom Back MECHANICAL DRAWINGS (1 Module Encased Version — E Package Type) Top Right Bottom Front Back NOTES (applies to all mechanicals) 1) Recommended screw tightening torque of 6 in.lbs 2) Undimensioned components are shown for visual reference only 3) All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 Product # AQ0500MUxT Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 5 Technical Specification I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical MECHANICAL DRAWINGS (2 Modules Flat Version — R Package Type) Product # AQ0500MUxT Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 6 Technical Specification I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical MECHANICAL DRAWINGS (3 Modules Flat Version — T Package Type) Product # AQ0500MUxT Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 7 Technical Specification CONNECTOR DETAILS I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical OUTPUT CONNECTOR PINOUT (top side) Pin 1 FAN_GOOD Open collector with internal 5V pullup. See Figure A. Pulsed low on fan failure, 100ms, 50% duty. Short to VOUT(-) to disable fan. Open collector with internal 5V pullup. See Figure B. Pulled low on AC power dropout. Open collector with internal 5V pullup. See Figure B. Pulled low during startup ramp and within 5 ºC of temperature shutdown threshold. 5 V @ 10 W available whenever AC power is applied. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Reserved for future use. Reserved for future use. Logic input. See Figure C. Pull high to enable main output. 12 V @ 50 W available whenever AC power is applied. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. 5k AC_POWER_GOOD or DC_POWER_GOOD 10 Ohms 2N3904 0.1 µF VOUT(-) From AC/DC Monitor Circuitry 5V_STANDBY Pin 2 Pin 3 AC_POWER_GOOD DC_POWER_GOOD Figure A: Fan status output / Fan enable input interface circuitry. Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 5V_STANDBY VOUT(+) VOUT(+) VOUT(+) VOUT(+) Reserved 1N4148 Pin 10 Reserved Pin 11 REMOTE_ENABLE Pin 12 12V_STANDBY Pin 13 VOUT(–) Pin 14 VOUT(–) Pin 15 VOUT(–) Pin 16 VOUT(–) Figure B: Power good interface circuitry. 12 V OUTPUT CONNECTOR PINOUT (bottom side) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 VOUT(+) VOUT(+) VOUT(+) VOUT(+) VOUT(–) VOUT(–) VOUT(–) VOUT(–) Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage 5V_STANDBY 10 Ohms 5V_STANDBY REMOTE_ENABLE 5k 0.1 µF 10k To Enable Circuitry VOUT(-) Figure C: Remote enable interface circuitry. MATING CONNECTORS Connector INDIVIDUAL INPUT CONNECTOR PINOUT Pin 1 Pin 3 Pin 5 Ground AC Neutral AC Line OUTPUT (16 pins) 12V_OUTPUT (8 pins) INPUT Type Molex 430251600 Molex 436450800 JST VHR-5N Contact Molex 430300008* Molex 430300008* JST SVH-41T-P1.1 * Each contact rated for a maximum of 5.5 A. Product # AQ0500MUxT Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 8 Technical Specification PARALLEL OPERATION - MULTIPLE UNITS I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical Chassis configurations for Parallel Units ACuQor units are available either open-frame or pre-mounted at the factory. Up to 3 units can be mounted into a chassis, in either side-by-side or stacked configurations. For a complete list of options, see the “Part Numbering System” table on the last page, under “Package Type”, along with the Mechanical Drawings pages. Only side-by-side configurations can be populated with 500W units, since each includes a thermal pad underneath. Interconnection of Parallel Units ACuQor units mounted in 2 and 3 unit chassis are not connected together. This allows the physical routing and connectivity of the external wiring to be customized to each application. The following table summarizes the recommended wiring to operate multiple units in parallel: Output Connector Signal Suggested Connection Specifications of Parallel Units As a rule, units wired in parallel behave the same as single units. Any specification will remain unchanged that is expressed in units of voltage, time, frequency, or efficiency. Specifications expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. ACuQor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see Vout droop characteristic figures). As such, multiple units will share output current accurately. Full current is guaranteed from a bank of multiple units wired in parallel. Behavior with Multiple Units REMOTE_ENABLE FAN_GOOD AC_POWER_GOOD DC_POWER_GOOD VOUT(+), VOUT(-) 12V_STANDBY* 5V_STANDBY Wire in parallel “ “ “ “ “ Do not wire in parallel Inputs activated simultaneously Wired-OR outputs – can be pulled low by any unit during an abnormal condition. “ “ Built-in droop characteristic ensures graceful current sharing. “ Fully regulated characteristic does not support current sharing. If placed in parallel, only the output with the highest set-point will drive current. *Note: Triple output models only. Product # AQ0500MUxT Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 9 Technical Specification INSTALLATION INSTRUCTIONS I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical General: ACuQor AC/DC power supplies are intended for use as components in medical and industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of the ACuQor/equipment combination must be verified through end product investigation. Mounting: Refer to the Mechanical Drawings section. ACuQor units are provided with threaded stainless-steel stand-offs or inserts for mounting. This mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth EMC control. Any orientation (vertical, horizontal, etc.) may be used. Adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQor is designed for a pollution degree 2 environment. The suitability of the enclosed ACuQor mechanical assemblies must be verified through end product investigation. nector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 20 AWG (0.5mm2) wire size. Individual main output pins should not be loaded to more than 5.5 A. For currents greater than 5.5 A, multiple main output pins/wires must be used in parallel. All signal I/O pins are referenced to Vout-. Output: Refer to the Connector Details section for output con- EMC: ACuQor products have been tested to the EMC specifications listed in the Electrical Characteristics section. However, end use equipment must be tested to verify EMC compliance.. Hipot Testing: ACuQor products are rated for Hipot testing Encased models: A minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. Input: Refer to the Connector Details section for input connector wiring. ACuQor products require a single phase AC power source of 100-240V 50/60Hz nominal. Refer to nameplate label for input current ratings. A protective-earth connection is also required. Minimum wire size of 18 AWG (0.8mm2) is recommended. Both sides of the AC line are internally fused (see table for specific models). These fuses are not user replaceable. MODEL AQ0300 AQ0400 AQ0500 Input Fuses (in Both AC Lines) Littelfuse 6.3A 250V 21606.3XEP Littelfuse 6.3A 250V 21606.3XEP Littelfuse 10.0A 250V 216010XEP Fuses Total 2 2 2 levels of 1500 Vac input to protective-earth, 1500 Vac output to protective-earth, and 4000 Vac input to output. When performing the 4000 Vac input to output test, the test voltage must be balanced evenly 2000 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test voltage source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per IEC60601-1 2005 sub clause 8.8.1 and IEC60601-1 1990 sub clause 20.4g. for BF and CF patient contact application per IEC60601-1. These ACuQor models provide reinforced insulation at the DC output voltage level and basic insulation at the 240 Vac level from output to protective-earth. Note that equipment and wiring may add to system leakage currents so that the end product must be tested for compliance. Refer to the Electrical Characteristics section for typical ACuQor input and output leakage currents. In addition, ACuQor defibrillation rated models comply with the minimum output to protective-earth creepage/clearance requirement and defibrillator pulse test of IEC60601-1. Patient Contact: ACuQor models include versions designed Product # AQ0500MUxT Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005049 Rev. 2 09/04/08 Page 10 Technical Specification PART NUMBERING SYSTEM I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below. Not all combinations make valid part numbers, please contact SynQor for availability. Family Output Power 0300: 300 W 0400: 400 W 0500: 500 W 0600: 600 W (2 x 300 W) 0800: 800 W (2 x 400 W) 0900: 900 W (3 x 300 W) 1000: 1000 W (2 x 500 W) 1200: 1200 W (3 x 400 W) 1500: 1500 W (3 x 500 W) Grade Range (xx=Standard; xT=Triple) 12: 12 V 1T: 12 V / 5 & 12 V STBY 24: 24 V 2T: 24 V / 5 & 12 V STBY 36: 36 V 3T: 36 V / 5 & 12 V STBY 48: 48 V 4T: 48 V / 5 & 12 V STBY Output Voltage (Correlates to Output Power) Package Type Thermal Design Options AQ ACuQor series of ac-dc semi-regulated output power supplies M: medical U: universal (85-264 VRMS) E: 1 unit (3" x 5") R: 2 units; flat S: 2 units; stacked T: 3 units; flat U: 3 units; stacked A: open frame C: encased Q: encased only Medical Grade: BF: BF isolation rating CF: CF isolation rating CFD: CF isolation rating defibrillator proof Example: AQ1500MU1TTQCFD ACCESSORIES SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are available for download in pdf format from the SynQor website. Part Number AQ-CBL-INPUT1C AQ-CBL-OUT1C AQ-CBL-OUT1CD AQ-CBL-OUT2C AQ-CBL-OUT2CD AQ-INSUL1M AQ-EVAL-PRL3 Description Input mating cable with pre-stripped wire ends (36" long). Output mating cable with pre-stripped wire ends (18" long). Same as AQ-CBL-OUT1C with an additional 8-pin connector. Output mating cable with connectors on both ends (18" long). Same as AQ-CBL-OUT2C with an additional 8-pin connector. Single module bottom-side Mylar insulator for open frame mounting. Evaluation board for up to three paralleled modules. APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. PATENTS SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,927,987 7,050,309 7,072,190 7,119,524 7,269,034 7,272,021 6,577,109 6,896,526 7,085,146 7,272,023 Contact SynQor for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 978-849-0600 888-567-9596 978-849-0602 power@synqor.com www.synqor.com 155 Swanson Road Boxborough, MA 01719, USA Phone 1-888-567-9596 Warranty: SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Limitation on use: SynQor’s products are not authorized for use and should not be used, without the specific prior written approval of an authorized officer of SynQor making specific reference hereto, in any life support system, nuclear facility or application, aircraft control application or any other application in which failure of the product could reasonably result in harm to life, property or the environment. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. Doc.# 005-005049 Rev. 2 09/04/08 Page 11 Product # AQ0500MUxT Series www.synqor.com