MQME-28-P-X-HB

MQME-28-P MQME-28-P Passive Filter H I G H R E L I A B I L I T Y E M I F I LT E R Continuous Input Output Current Max. DC Resistance Differential Attenuation -40V to +40V 20A 35m W @ 125ºC > 80dB @ 500kHz F U L L P O W E R O P E R AT I O N : - 5 5 º C The MilQor ® series o f high-r eliability EMI filter s br ings Syn Q or’s fi eld pr oven t echn olog y an d man ufact urin g ex pert ise t o t he Mili tary/Aerospace i ndust ry. Qo r Seal TM TO +125ºC SynQor’ s i nnovat ive packagi ng approach ensu res s urviv abili ty in t he m ost h osti le en vir onm en t s. Compati ble wit h t he in dustr y st an dard f ormat , t hes e f ilt ers h av e h ig h di ff erent ial- mode and com m on- mode atten uati on , low DC resi stan ce, and a s tabili zin g bulk capacit or resi sto r. Th ey follow con servati ve com pon en t d e ra t in g g uid e l in e s a n d th e y a re d e si gn ed an d m an uf a ct ure d t o comply wi th a wi de r an ge of mili tary st an dar ds. Design Pr ocess MQME series filters are: • Designed for reliability per NAVSO-P3641-A guidelines • Designed with components derated per: — MIL-HDBK-1547A — NAVSO P-3641A DESIGNED & MANUFACTURED IN THE USA Features • • • • • • • 20 amps output current Very low DC resistance > 80 dB differential-mode attenuation at 500 kHz > 60 dB common-mode attenuation at 500 kHz Stabilizing bulk capacitor and damping resistor included All capacitors are X7R multi-layer ceramic Designed to meet all MIL-STD 461 EMI and most RTCA/D0-160E Section 22 lightning requirements Qualification Pr ocess MQME series filters are qualified to: • MIL-STD-810F — consistent with RTCA/D0-160E • SynQor’s First Article Qualification — consistent with MIL-STD-883F • SynQor’s Long-Term Storage Survivability Qualification • SynQor’s on-going life test Specification Compliance MQME series filters (with MQFL converters) are designed to meet: • MIL-HDBK-704-8 (A through F) • RTCA/DO-160E Section 16 • MIL-STD-1275B • DEF-STAN 61-5 (part 6)/5 • MIL-STD-461 (C, D, E) • RTCA/DO-160E Section 22 In-Line Manufacturing Pr ocess • • • • • • AS9100 and ISO 9001:2000 certified facility Full component traceability Temperature cycling Constant acceleration 24, 96, 160 hour burn-in Three level temperature screening Phone 1-888-567-9596 www.synqor.com Product # MQME-28-P Doc.# 005-2ME028P Rev. A 5/1/08 Page 1 MQME-28-P Current: 20 A Technical Specification BLOCK DIAGRAM POSITIVE INPUT POSITIVE OUTPUT PINS 1, 2, 3 RDAMPING PINS 10, 11, 12 PINS 4, 5, 6 CBULK PINS 7, 8, 9 INPUT RETURN OUTPUT RETURN TYPICAL CONNECTION DIAGRAM +VIN +VOUT +VIN +VOUT MQME EMI FILTER -VIN -VOUT MQFL DC-DC CONVERTER IN RTN OUT RTN LOAD +VIN +VOUT MQFL DC-DC CONVERTER IN RTN OUT RTN LOAD TO OTHER LOADS Product # MQME-28-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME028P Rev. A 5/1/08 Page 2 MQME-28-P Current: 20 A Technical Specification MQME-28-P ELECTRICAL CHARACTERISTICS Parameter ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous Transient (£ 1 s) Isolation Voltage (input/output to case) Continuous Transient (£ 1 s) Output Current Operating Case Temperature Storage Case Temperature Lead Temperature (20 s) ELECTRICAL CHARACTERISTICS Input Voltage Continuous Transient (£ 1 s., Rs* = 0 W) Transient (£ 100 ms, Rs* = 0 W) Output Voltage (continuous) Output Current (continuous) DC Resistance Rdc Tcase = 25ºC Tcase = 125ºC Power Dissipation (20A output current) Tcase = 25ºC Tcase = 125ºC Total Differential-Mode Capacitance Total Common-Mode Capacitance Bulk Capacitor Damping Resistor Noise Attenuation INPUT VOLTAGE SPIKE SUPPRESSION Output Voltage Deviation due to a Spike 2 Input Voltage Spike (Centered on Vin) +600 V, 10 µs, Rs = 50 W ISOLATION CHARACTERISTICS Isolation Voltage (any pin to case) Continuous Transient (£ 100 µs) Isolation Resistance (any pin to case) Min. Nom. Max. Units Notes & Conditions Vin=28V DC See Note 1 Group A ±5%, Iout = 20A unless otherwise specified Subgroup3 -100 -200 -500 -1000 -55 -65 100 200 500 1000 30 125 135 300 V V V V A °C °C °C -40 -50 -100 40 50 100 20 25 35 10 14 71 0.28 58 0.2 V out = V in - (I in x R dc ) V V V V A mW mW W W µF µF µF W See Note 1 for negative limits “ See Note 1 1, 2, 3 1, 2, 3 1, 2, 3 1 3 1, 2, 3 1, 2, 3 Measured across input or output pins Measured between any pin to case See Figure 1 -5 10 DV RTCA/DO-160E -500 -800 100 500 800 V V MW 1 1 * Rs = Source Impedance Product # MQME-28-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME028P Rev. A 5/1/08 Page 3 MQME-28-P Current: 20 A Technical Specification MQME-28-P ELECTRICAL CHARACTERISTICS Parameter RELIABILITY CHARACTERISTICS Calculated MTBF (MIL-STD-217F2) GB @ Tcase=70ºC AIF @ Tcase=70ºC Demonstrated MTBF WEIGHT CHARACTERISTICS Device Weight Min. Nom. Max. Units Notes & Conditions Vin=28V DC Group A ±5%, Iout = 20A unless otherwise specified Subgroup3 20.9 2.1 TBD 79 106 Hrs. 106 Hrs. 106 Hrs. g Electrical Characteristics Notes 1. While the filter will survive these input voltage limits, the filter’s output voltage will be outside the limits for an MQFL converter input voltage range. 2. Verified by qualification testing and analysis. 3. Only the ES and HB grade products are tested at three temperatures. The B and C grade products are tested at one temperature. Please refer to the ESS table on Page 11 for details. * Rs = Source Impedance Product # MQME-28-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME028P Rev. A 5/1/08 Page 4 MQME-28-P Current: 20 A Technical Specification 20 0 -20 10 Output Impedance Magnitude (ohms) 1 Attenuation (dB) -40 -60 -80 -100 -120 -140 Common Mode -160 -180 0.01 0.1 1 10 100 1000 10000 100000 Differential Mode 0.1 0.01 0.001 0.01 0.1 1 10 100 1000 Frequency (kHz) Frequency (kHz) Figure 1: Typical Common Mode and Differential Mode Attenuation provided by the filter as a function of frequency. Both input lines are connected to chassis ground through 50W resistors. The filter case is also connected to chassis ground. Figure 2: Typical Output Impedance (magnitude) of the filter looking back into its output pins with the input pins connected to a source with zero source impedance. Figure 3: MIL-STD-461E Method CE101 Low Frequency Conducted Emissions. Limit line (in red) is the ‘Submarine Applications DC Curve’. Setup described on Page 7. Figure 4: MIL-STD-461E Method CE102 High Frequency Conducted Emissions. Limit line (in red) is the ‘Basic Curve’. Setup described on Page 7. Figure 5: MIL-STD-461E Method RE101 Low Frequency Radiated Emissions. Limit line (in red) is the ‘Standard Curve’from MIL-STD-461C Method RE01, which is more strict than all RE101 limits. Setup described on Page 7. Product # MQME-28-P Phone 1-888-567-9596 Figure 6: MIL-STD-461E Method RE102 High Frequency Radiated Emissions. Limit line (in red) is the ‘Submarine External to Pressure Hull Curve’. Setup described on Page 7. Doc.# 005-2ME028P Rev. A 5/1/08 Page 5 www.synqor.com MQME-28-P Current: 20 A Technical Specification BASIC OPERATION AND FEATURES The MQME-28-P is a multi-stage differential-mode and commonmode passive EMI filter designed to interface a power source with one or more SynQor DC/DC converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic capacitors are used. Figure 1 shows the typical differential and common-mode attenuation provided by this filter when the source impedance is 50W to chassis ground on each input line. The MQME-28-P EMI filter includes a large bulk capacitor (also X7R) with a series damping resistor to correct for the unstabilizing effect of a converter’s negative input resistance. A white paper discussing this negative input resistance and the need for corrective damping can be found on the SynQor website (see Input System Instability application note). Figure 2 shows the magnitude of the filter’s output impedance when the filter input is connected to a stiff voltage source. The input voltage surge and spike compliance matrix shown on Page 8 displays the worst case requirements listed in various 28V Military (Vehicle and Aircraft) and Civil Aircraft standards. The MQME-28-P EMI filter is designed to handle all of the short duration voltage spike requirements of these standards (with certain assumptions regarding DEF-STAN 61-5). Some of the long duration voltage surge requirements remain within the 50V maximum transient rating of a SynQor MQFL-28 DC/DC converter. The others require the transient suppression circuitry of an MQME-28-T EMI filter to protect the converter from an over-voltage condition. If MQFL-28E or MQFL-28VE converters are used, voltage surges as high as 80V can be tolerated without the need for this transient suppression circuitry. When used with SynQor’s DC/DC converters, the MQME-28-P EMI filter is designed to pass all of the relevant MIL-STD461C/D/E requirements to their most stringent limits. The MILSTD-461 Compliance Matrix Table on Page 7 lists these requirements and describes the setup used to pass them. Figures 3 - 6 show results from selected conductive and radiated emissions tests. The filter is also designed to pass the waveform types and applications specified in RTCA/DO-160E Section 22 (Lightning Induced Transient Susceptibility) to Level 4 (some waveforms/applications require the MQME-28-T filter and/or external transient suppression circuitry). The Section 22 Compliance Matrix Table on Page 9 lists these waveforms and applications and describes the setup used to pass them. A typical application would place the MQME filter close to the input of the DC/DC converter, with the cases of the filter and the converter connected together through a ground plane. Both cases are electrically conductive, so connection to the cases can be made with the fasteners used to secure the device. Do not connect the outputs of multiple MQME-28-P filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents may cause the internal commonmode chokes to saturate and thus cause degraded common-mode rejection performance. Product # MQME-28-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME028P Rev. A 5/1/08 Page 6 MQME-28-P Current: 20 A Technical Specification MIL-STD-461 COMPLIANCE MATRIX This table shows the MIL-STD-461 requirements/limits that have been met* by a stand-alone setup comprised of: MQME-28-P Filter MQFL-28-05S DC/DC Converter 120W Resistive Load Metal Chassis Plane -461C Requirement Conducted Emissions Conducted Susceptibility Radiated Emissions Radiated Susceptibility CE01 CE03 CE07 CS01 CS02 CS06 CS10 CS11 RE01 RE02† RS01 RS02 RS03 -461D/E Requirement CE101 CE102 Most Stringent Limit Listed Class A5 (Submarine) Class A5 (Submarine) Class A1 (Aircraft) Class A5 (Submarine) Class A5 (Submarine) Class A1/A5 (Aircraft/Sub) Class A5 (Submarine) Class A5 (Submarine) Class A5 (Submarine) Class A5 (Submarine) Class A5 (Submarine) Class A1/A5 (Aircraft/Sub) Class A4 (Surface Ship) Most Stringent Limit Listed Submarine Basic Curve CS101 CS114 CS115 CS116 Curve #2 Curve #5 Basic Waveform Imax = 10A RE101 RE102† RS101 RS103 Navy Submarine Army Aircraft External Met by any MQME Filter Met by an MQME Filter having the Transient Suppression and Reverse Polarity Protection Features * Susceptibility requirements/limits are deemed to have been met as long as transient deviations in the converter’s output voltage remain within ±10% of its initial value. † Met with metal screen shield covering the filter, converter, and resistive load. Product # MQME-28-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME028P Rev. A 5/1/08 Page 7 MQME-28-P Current: 20 A Technical Specification RTCA/DO-160E SECTION 22 COMPLIANCE MATRIX (LIGHTNING INDUCED TRANSIENT SUSCEPTIBILITY) The following table shows the RTCA/DO-160 Section 22 requirements that have been met* by a stand-alone setup comprised of: - MQME-28-P (or –T) Filter - MQFL-28-05S DC/DC Converter - Resistive Load - Metal Chassis Plane - Unshielded Power Cable Bundle Waveform 3 Maximum Level Passed 4 4† 4† 4** 4 4 4 Test Conditions Signal applied to +Vin pin. Input Return pin connected to system ground Pin Injection Single- and Multiple-Stroke Cable Induction Single- and Multiple-Stroke Ground Injection Multiple-Burst Cable Induction 4 5a 2 3 4 5a Signal applied to unshielded power cable bundle Signal applied between metal ground plane and system ground 3 4 Signal applied to unshielded power cable bundle Met by any MQME Filter Met by an MQME Filter having the Transient Suppression and Reverse Polarity Protection Features * Requirement is deemed to have been met as long as transient deviations in the converter’s output voltage remain within ±10% of its initial value. † For these waveforms at Level 3 and above, an external transient suppressor of sufficient energy rating must placed across the filter’s input pins to keep the differential transient input voltage below +200V/-50V. Negative polarity waveforms may cause power flow to the converter to be interrupted long enough to cause a graceful shutdown and restart of the converter. Also, the reverse voltage protection feature of the -T filter is required to protect the converter (but not the filter) from negative polarity waveform. ** For this waveform at a Level 4 and above, external transient suppressors of sufficient energy rating must be added between the filter’s input power pins and its case to keep the common-mode transient input voltage below +800V. Product # MQME-28-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-2ME028P Rev. A 5/1/08 Page 8 MQME-28-P Current: 20 A Technical Specification VOLTAGE SURGE AND SPIKE COMPLIANCE MATRIX These tables show the Voltage Surge and Spike requirements/limits that have been met* by a stand-alone setup comprised of: MQME-28-P (or –T) Filter MQFL-28-05S DC/DC Converter 120W Resistive Load Metal Chassis Plane Vehicle 28Vin MIL-STD-1275B (Gen.+Bat.) MIL-STD-1275B (Bat. Only) MIL-STD-1275B (Gen. Only) DEF STAN 61-5 (PART 6)/5† (Gen.+Bat.) Worst Case Over-Voltage Surge (Voltage/Duration) 40V / 50ms 100V / 50ms 100V / 50ms 40V / 50ms +70V/-40V / 5ms Short Duration Spikes (Voltage/Duration/Impedance) ±250V / 15mJ / 0.5W ±250V / 15mJ / 0.5W ±250V / 15mJ / 0.5W +130V/-100V max +90V/-60V / 10µ s +130V/-100V max +90V/-60V / 10µ s +130V/-100V max +90V/-60V / 10µ s +280V/-220V max +130V/-70V / 10µ s DEF STAN 61-5 (PART 6)/5† (Bat. Only, Regen. Ld. Sw.) 40V / 50ms +70V/-40V / 5ms DEF STAN 61-5 (PART 6)/5† (Bat. Only, Non-Regen. Ld. Sw.) 100V / 80ms +70V/-40V / 5ms DEF STAN 61-5 (PART 6)/5† (Gen. Only) 100V / 80ms +110V/-50V / 5ms Aircraft 28Vin MIL-HDBK-704-8 ( 704A) MIL-HDBK-704-8 (704B) MIL-HDBK-704-8 (704C) MIL-HDBK-704-8 (704D) MIL-HDBK-704-8 (704E) MIL-HDBK-704-8 (704F) RTCA/DO-160E (Cat. A) Worst Case Over-Voltage Surge (Voltage/Duration) 80V / 50ms Short Duration Spikes (Voltage/Duration/Impedance) N/A 60V / 550ms 50V / 50ms 50V / 50ms 50V / 50ms 50V / 50ms 50V / 50ms 47V / 100ms 38V / 1 sec 60V / 100ms RTCA/DO-160E (Cat. B) 40V / 1 sec 80V / 100ms RTCA/DO-160E (Cat. Z) 48V / 1 sec Met by an MQME Filter having the Transient Suppression and Reverse Polarity Protection Features N/A N/A N/A N/A N/A ±600V / 10µ s / 50W ±200V / 10µ s / 50W N/A Met by any MQME Filter * Surge/spike requirements/limits are deemed to have been met as long as transient deviations in the converter’s output voltage remain within ±10% of its initial value. † For the DEF STAN 61-5 specification: 1) Negative surges require reverse voltage protection circuitry to protect the converter (but not the filter) from a negative input. This circuitry is included in the MQME-28-T and MQME-28-HT filters but not the MQME-28-P filter. 2) The negative surges may cause the converter to shut down unless additional holdup capacitance is included. 3) Maximum spike voltages are assumed to last