MQME-28E-P-Z-B

MQME-28E-P Passive Filter -70V to +70V Continuous Input H igH R eliability e Mi F ilteR 20A 35mΩ @ 125°C Output Current Max. DC Resistance to >80dB @ 500kHz Differential Attenuation F ull P oweR o PeRation : -55ºC The MilQor® series of high-reliability EMI filters brings SynQor’s field proven technology and manufacturing expertise to the Military/Aerospace industry. SynQor’s innovative QorSeal™ packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation, low DC resistance, and a stabilizing bulk capacitor resistor. They follow conservative component derating guidelines and they are designed and manufactured to comply with a wide range of military standards. + 125ºC MQ ER W FILT 20 EMI 20A 3 8Vin 2 M 8 E-2 E-P B -Y-H Design Process MQME series filters are: • Designed for reliability per NAVSO-P3641-A guidelines • Designed with components derated per: — MIL-HDBK-1547A — NAVSO P-3641A DesigneD & ManufactureD in the usa featuring Qorseal™ hi-rel asseMbly Features • 20A output current • Very low DC resistance • > 80dB differential-mode attenuation at 500kHz • > 60dB common-mode attenuation at 500kHz • Stabilizing bulk capacitor and damping resistor included • All capacitors are X7R multi-layer ceramic • Designed to meet all MIL-STD 461 EMI and most RTCA/ D0-160E Section 22 lightning requirements Qualification Process MQME series filters are qualified to: • MIL-STD-810F — consistent with RTCA/D0-160E • SynQor’s First Article Qualification — consistent with MIL-STD-883F • SynQor’s Long-Term Storage Survivability Qualification • SynQor’s on-going life test In-Line Manufacturing Process • AS9100 and ISO 9001:2000 certified facility • Full component traceability • Temperature cycling • Constant acceleration • 24, 96, 160 hour burn-in • Three level temperature screening Product # MQME-28E-P Phone 1-888-567-9596 Specification Compliance MQME series filters (with MQFL converters) are designed to meet: • MIL-HDBK-704-8 (A through F) • RTCA/DO-160E Section 16 • MIL-STD-1275B • DEF-STAN 61-5 (part 6)/5 • MIL-STD-461 (C, D, E) • RTCA/DO-160E Section 22 www.synqor.com Doc.# 005-0005135 Rev. A 03/18/09 Page 1 MQME-28E-P Current: 20A Technical Specification BLOCK DIAGRAM TYPICAL CONNECTION DIAGRAM Product # MQME-28E-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005135 Rev. A 03/18/09 Page 2 MQME-28E-P Current: 20A Technical Specification MQME-28E-P ELECTRICAL CHARACTERISTICS Parameter ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous Transient (≤1 s) Isolation Voltage (I/O to case) Continuous Transient (≤1 s) Output Current Operating Case Temperature Storage Case Temperature Lead Temperature (20 s) ELECTRICAL CHARACTERISTICS Input Voltage Continuous Transient (≤1 s, RS* = 0 Ω) Transient (≤100 ms, RS* = 0 Ω) Output Voltage (continuous) Output Current (continuous) DC Resistance RDC TCASE = 25°C TCASE = 125°C Power Dissipation (20A output current) TCASE = 25°C TCASE = 125°C Total Differential-Mode Capacitance Total Common-Mode Capacitance Bulk Capacitor Damping Capacitor Noise Attenuation INPUT VOLTAGE SPIKE SUPPRESSION Output Voltage Deviation due to a Spike 2 Input Voltage Spike (Centered on Vin) ±600V, 10µs, Rs = 50Ω ISOLATION CHARACTERISTICS Isolation Voltage (any pin to case) Continuous Transient (≤ 100 µs) Isolation Resistance (any pin to case) * Rs = Source Impedance Product # MQME-28E-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005135 Rev. A 03/18/09 Page 3 Min. Typ. Max. Units Notes & Conditions Vin=28V DC ±5%, Iout= 20A unless otherwise specified Subgroup3 Group A See Note 1 -100 -200 -500 -1000 -55 -65 100 200 500 1000 20 125 135 300 V V V V A °C °C °C -70 -80 -100 70 80 100 V V V V A mΩ mΩ W W µF µF µF Ω See Note 1 for negative limits " See Note 1 1, 2, 3 Vout = Vin - (Iin x Rdc) 20 25 35 10 14 71 0.28 58 0.2 1, 2, 3 1, 2, 3 1 3 1, 2, 3 Measured across input or output pins Measured between any pin to case See Figure 1 -5 10 ΔV RTCA/DO-160E -500 -800 100 500 800 V V MΩ 1 1 MQME-28E-P Current: 20A Technical Specification MQME-28E-P ELECTRICAL CHARACTERISTICS (Continued) Parameter RELIABILITY CHARACTERISTICS Calculated MTBF (MIL-STD-217F2) GB @ Tcase = 70ºC AIF @ Tcase = 70ºC Demonstrated MTBF WEIGHT CHARACTERISTICS Device Weight Electrical Characteristics Notes 1. While the filter will survive these input voltage limits, the filter's output voltage will be outside the limits for an MQFL converter input voltage range. 2. Verified by qualification testing and analysis. 3. Only the ES and HB grade products are tested at three temperatures. The B and C grade products are tested at one temperature. Please refer to the Construction and Environmental Stress Screening Options table for details. * Rs = Source Impedance 79 g 21.7 1.26 TBD 106 Hrs. 106 Hrs. 106 Hrs. Min. Typ. Max. Units Notes & Conditions Vin=28V DC ±5%, Iout= 20A unless otherwise specified Subgroup3 Group A Product # MQME-28E-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005135 Rev. A 03/18/09 Page 4 MQME-28E-P Current: 20A Technical Specification Figure 1: Typical Common Mode and Differential Mode Attenuation provided by the filter as a function of frequency. Both input lines are connected to chassis ground through 50W resistors. The filter case is also connected to chassis ground. Figure 2: Typical Output Impedance (magnitude) of the filter looking back into its output pins with the input pins connected to a source with zero source impedance. Figure 3: MIL-STD-461E Method CE101 Low Frequency Conducted Emissions. Limit line (in red) is the ‘Submarine Applications DC Curve’. Setup described on Page 7. Figure 4: MIL-STD-461E Method CE102 High Frequency Conducted Emissions. Limit line (in red) is the ‘Basic Curve’. Setup described on Page 7. Product # MQME-28E-P Figure 5: MIL-STD-461E Method RE101 Low Frequency Radiated Emissions. Limit line (in red) is the ‘Standard Curve’ from MIL-STD461C Method RE01, which is more strict than all RE101 limits. Setup described on Page 7. Phone 1-888-567-9596 Figure 6: MIL-STD-461E Method RE102 High Frequency Radiated Emissions. Limit line (in red) is the ‘Submarine External to Pressure Hull Curve’. Setup described on Page 7. Doc.# 005-0005135 Rev. A 03/18/09 Page 5 www.synqor.com MQME-28E-P Current: 20A Technical Specification BASIC OPERATION AND FEATURES The MQME-28E-P is a multi-stage differential-mode and commonmode passive EMI filter designed to interface a power source with one or more SynQor DC/DC converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic capacitors are used. Figure 1 shows the typical differential and common-mode attenuation provided by this filter when the source impedance is 50Ω to chassis ground on each input line. The MQME-28E-P EMI filter includes a large bulk capacitor (also X7R) with a series damping resistor to correct for the unstabilizing effect of a converter’s negative input resistance. A white paper discussing this negative input resistance and the need for corrective damping can be found on the SynQor website (see Input System Instability application note). Figure 2 shows the magnitude of the filter’s output impedance when the filter input is connected to a stiff voltage source. The input voltage surge and spike compliance matrix shown on Page 8 displays the worst case requirements listed in various 28V Military (Vehicle and Aircraft) and Civil Aircraft standards. The MQME-28E-P EMI filter is designed to handle all of the short duration voltage spike requirements of these standards (with certain assumptions regarding DEF-STAN 61-5). Some of the long duration voltage surge requirements remain within the 50V maximum transient rating of a SynQor MQFL-28 DC/DC converter. The others require the transient suppression circuitry of an MQME-28-T EMI filter to protect the converter from an overvoltage condition. If MQFL-28E or MQFL-28VE converters are used, voltage surges as high as 80V can be tolerated without the need for this transient suppression circuitry. When used with SynQor’s DC/DC converters, the MQME-28E-P EMI filter is designed to pass all of the relevant MIL-STD-461C/ D/E requirements to their most stringent limits. The MIL-STD-461 Compliance Matrix Table on Page 7 lists these requirements and describes the setup used to pass them. Figures 3 - 6 show results from selected conductive and radiated emissions tests. The filter is also designed to pass the waveform types and applications specified in RTCA/DO-160E Section 22 (Lightning Induced Transient Susceptibility) to Level 4 (some waveforms/ applications require the MQME-28-T filter and/or external transient suppression circuitry). The Section 22 Compliance Matrix Table on Page 9 lists these waveforms and applications and describes the setup used to pass them. A typical application would place the MilQor filter close to the input of the DC/DC converter, with the cases of the filter and the converter connected together through a ground plane. Both cases are electrically conductive, so connection to the cases can be made with the fasteners used to secure the device. Do not connect the outputs of multiple MQME-28E-P filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents may cause the internal commonmode chokes to saturate and thus cause degraded common-mode rejection performance. Product # MQME-28E-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005135 Rev. A 03/18/09 Page 6 MQME-28E-P Current: 20A Technical Specification MIL-STD-461 COMPLIANCE MATRIX This table shows the MIL-STD-461 requirements/limits that have been met* by a stand-alone setup comprised of: - MQME-28E-P Filter - MQFL-28-05S DC/DC Converter - 120W Resistive Load - Metal Chassis Plane * Susceptibility requirements/limits are deemed to have been met as long as transient deviations in the converter’s output voltage remain within ±10% of its initial value. † Met with metal screen shield covering the filter, converter, and resistive load. Product # MQME-28E-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005135 Rev. A 03/18/09 Page 7 MQME-28E-P Current: 20A Technical Specification RTCA/DO-160E SECTION 22 COMPLIANCE MATRIX (LIGHTNING INDUCED TRANSIENT SUSCEPTIBILITY) The following table shows the RTCA/DO-160 Section 22 requirements that have been met* by a stand-alone setup comprised of: - MQME-28E-P (or –T) Filter - MQFL-28-05S DC/DC Converter - Resistive Load - Metal Chassis Plane - Unshielded Power Cable Bundle * Requirement is deemed to have been met as long as transient deviations in the converter’s output voltage remain within ±10% of its initial value. † For these waveforms at Level 3 and above, an external transient suppressor of sufficient energy rating must placed across the filter’s input pins to keep the differential transient input voltage below +200V/-50V. Negative polarity waveforms may cause power flow to the converter to be interrupted long enough to cause a graceful shutdown and restart of the converter. Also, the reverse voltage protection feature of the -T filter is required to protect the converter (but not the filter) from negative polarity waveform. ** For this waveform at a Level 4 and above, external transient suppressors of sufficient energy rating must be added between the filter’s input power pins and its case to keep the common-mode transient input voltage below +800V. Product # MQME-28E-P Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005135 Rev. A 03/18/09 Page 8 MQME-28E-P Current: 20A Technical Specification VOLTAGE SURGE AND SPIKE COMPLIANCE MATRIX These tables show the Voltage Surge and Spike requirements/limits that have been met* by a stand-alone setup comprised of: - MQME-28E-P (or –T) Filter - MQFL-28-05S DC/DC Converter - 120W Resistive Load - Metal Chassis Plane * Surge/spike requirements/limits are deemed to have been met as long as transient deviations in the converter’s output voltage remain within ±10% of its initial value. † For the DEF STAN 61-5 specification: 1) Negative surges require reverse voltage protection circuitry to protect the converter (but not the filter) from a negative input. This circuitry is included in the MQME-28-T and MQME-28-HT filters but not the MQME-28E-P filter. 2) The negative surges may cause the converter to shut down unless additional holdup capacitance is included. 3) Maximum spike voltages are assumed to last