PQ30033QGA30PRS

Technical S pecification PQ30033QGA30 19-60V Input I nput 3.3V Output 30Amp Current 2000Vdc Isolation Quar ter-brick DC/DC Conver ter The PQ300 33QGA30 PowerQor™ Giga quarter-brick converter is a next-generation, board-mountable, isolated, fixed switching frequency DC/DC converter that uses synchronous rectification to achieve extremely high conversion efficiency. The PQ30 module offers a wide input voltage range to cover both 24V and 48V applications. The power dissipated by the converter is so low that a heatsink is not required, which saves cost, weight, height, and application effort. All of the power and control components are mounted to the multi-layer PCB substrate with high-yield surface mount technology for greater reliability. RoHS 5/6 Compliant (see page 12). Operational Features • High efficiency, 89.5%(24Vin); 88.5%(48Vin) at full rated load current • Delivers up to 30 amps of output current with minimal derating - no heatsink required • Wide input voltage range: 19V – 60V, with 80V 100ms input voltage transient capability • Fixed frequency switching provides predictable EMI performance • No minimum load requirement means no preload resistors required PQ30033QGA30 Module Pr otection Features • Input under-voltage lockout disables converter at low input voltage conditions • Output current limit and short circuit protection protects converter and load from permanent damage and consequent hazardous conditions • Active back bias limit prevents damage to converter from external load induced pre-bias • Output over-voltage protection protects load from damaging voltages • Thermal shutdown protects converter from abnormal environmental conditions Mechanical Features • Industry standard quarter-brick pin-out configuration • Industry standard size: 1.45” x 2.3” (36.8x58.4mm) • Total height only 0.412” (10.46mm), permits better airflow and smaller card pitch • Total weight: 1.2 oz. (34 grams) • Flanged pins designed to permit surface mount soldering (avoid wave solder) using FPiP technique Safety Features • 2000V, 30 MΩ input-to-output isolation provides input/output ground separation • UL/cUL 60950 recognized (US & Canada), basic insulation rating • TUV certified to EN60950 • Meets 72/23/EEC and 93/68/EEC directives which facilitates CE Marking in user’s end product • Board and plastic components meet UL94V-0 flammability requirements Contr ol Features • On/Off control referenced to input side (positive and negative logic options are available) • Remote sense for the output voltage compensates for output distribution drops • Output voltage trim permits custom voltages and voltage margining Product # PQ30033QGA30 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QG33MU Rev. A 07/11/05 Page 1 Technical Specification MECHANICAL DIAGRAM 0.14 (3.6) Input: Output: Current: Package: 19-60 V 3.3 V 30 A Quarter-brick 2.30 (58.4) 2.00 (50.8) 0.300 (7.62) 0.150 (3.81) 0.43 (10.9) 1.45 (36.8) 0.300 0.600 (15.24) (7.62) 0.450 Top View (11.43) 0.600 (15.24) Max. Height Bottom side Clearance See Note 9 0.412 (10.46) Side View 0.031 +/-.027 (0.79 +/-0.68) Lowest Component Load Board Flanged Pin See Note 10 0.180 (4.57) See Note 3 NOTES 1) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter with 0.080” (2.03 mm) diameter standoff shoulders. 2) Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100” (2.54 mm) diameter standoff shoulders. 3) Other pin extension lengths available. Recommended pin length is 0.03” (0.76mm) greater than the PCB thickness. 4) All Pins: Material - Copper Alloy Finish - Tin/Lead over Nickel plate 5) Undimensioned components are shown for visual reference only. 6) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) 7) Weight: 1.2 oz. (34 g) typical 8) Workmanship: Meets or exceeds IPC-A-610C Class II 9) UL/TUV standards require a clearance greater than 0.04” (1.02mm) between input and output for Basic insulation. This issue should be considered if any copper traces are on the top side of the user’s board. Note that the ferrite cores are considered part of the input/primary circuit. PIN DESIGNATIONS Pin No. 1 2 3 4 5 6 7 8 Notes: 1. SENSE(-) may be connected to Vout(-) or left open. 2. Leave TRIM pin open for nominal output voltage. 3. SENSE(+) may be connected to Vout(+) or left open. Name Vin(+) ON/OFF Vin(-) Vout(-) SENSE(-) TRIM SENSE(+) Vout(+) Function Positive input voltage TTL input to turn converter on and off, referenced to Vin(-), with internal pull up. Negative input voltage Negative output voltage Negative remote sense1 Output voltage trim2 Positive remote sense3 Positive output voltage 10) The flanged pins are designed to permit surface mount soldering (avoiding the wave soldering process) through the use of the flanged pin-in-paste technique. Product # PQ30033QGA30 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QG33MU Rev. A 07/11/05 Page 2 Technical Specification PQ30033QGA30 ELECTRICAL CHARACTERISTICS Parameter ABSOLUTE MAXIMUM RATINGS Input: Output: Current: Package: 19-60 V 3.3 V 30 A Quarter-brick TA=25°C, airflow rate=300 LFM, Vin=48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C ambient temperature with appropriate power derating. Specifications subject to change without notice. Min. Typ. Max. 80 60 80 2000 100 125 18 48 16.7 15.1 1.6 125 60 2.0 100 21 500 5.4\1.0 47 3.267 3.300 60 17.2 15.6 2.1 6 175 90 4.0 0.03 Units V V V V °C °C V V V V V A mA mA mA A 2s mV mA mA A µF\µH µF V %\mV %\mV mV V mV mV A A V A mA µF dB mV mV µs Notes & Conditions Continuous Continuous 100ms transient, square wave Basic insulation, Pollution Degree 2 Input Voltage Non-Operating Operating Operating Transient Protection Isolation Voltage (input to output) Operating Temperature Storage Temperature Voltage at ON/OFF input pin Operating Input Voltage Range Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Voltage Hysteresis Maximum Input Current No-Load Input Current (24Vin) No-Load Input Current (48Vin) Disabled Input Current Inrush Current Transient Rating Response to Input Transient Input Reflected Ripple Current Input Terminal Ripple Current Recommended Input Fuse Input Filter Component Values (C\L) Recommended External Input Capacitance -40 -55 -2 19 16.2 14.6 1.1 INPUT CHARACTERISTICS See Figure 27 100% Load, 19 Vin 20 1000V/ms input transient, 24V-48V step P-P thru 10µH inductor; Figs. 17 & 19 RMS; Figures 17 & 18 Fast blow external fuse recommended Internal values, see Figure E Typical ESR 0.1-0.2Ω, see Figure 17 OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise1 Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Input Voltage Ripple Rejection Output Voltage During Load Current Transient For a Step Change in Output Current (0.1A/µs) For a Step Change in Output Current (5A/µs) Settling Time Turn-On Transient Turn-On Time Start-Up Inhibit Time Output Voltage Overshoot 100% Load (24Vin) 50% Load (24Vin) 100% Load (48Vin) 50% Load (48Vin) Semiconductor Junction Temperature Board Temperature Transformer Temperature Isolation Voltage (dielectric strength) Isolation Resistance Isolation Capacitance2 3.333 3.207 +0.05 \ 2 +0.15 \ 5 +0.05 \ 2 +0.15 \ 5 +17 +50 3.393 50 10 35 1.9 0.85 10 70 200 500 400 100 20 30 39 1.5 50 20,000 0 31 0.2 0 Over sample, line, load, temperature & life 20MHz bandwidth; Figures 17 & 20 Full Load, see Figures 17 & 20 Full Load, see Figures 17 & 20 Subject to thermal derating; Figures 5-12 Output Voltage 10% Low; Figure 21 Negative current drawn from output Negative current drawn from output 3.3Vout at 30A Resistive Load 120 Hz; Figure 24 50% to 75% to 50% Iout max; Figure 15 50% to 75% to 50% Iout max; Figure 16 To within 1% Vout nom Full load, Vout=90% nom.; Figures 13 & 14 -40°C to +125°C; Figure F 20,000 µF load capacitance, Iout = 0A Figures Figures Figures Figures 1 1 1 1 4, 4, 4, 4, 24Vin 24Vin 48Vin 48Vin DYNAMIC CHARACTERISTICS 180 12 200 0 89.5 91.0 88.5 90.0 14 240 ms ms % % % % % EFFICIENCY TEMPERATURE LIMITS FOR POWER DERATING CURVES 125 125 125 2000 30 470 °C °C °C V MΩ pF Package rated to 150°C UL rated max operating temp 130°C See Figures 5 - 12 for derating curves ISOLATION CHARACTERISTICS Note 1: For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: support@synqor.com) Note 2: Higher values of isolation capacitance can be added external to the module. Product # PQ30033QGA30 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QG33MU Rev. A 07/11/05 Page 3 Technical Specification ELECTRICAL CHARACTERISTICS (Continued) Parameter P FEATURE CHARACTERISTICS Input: Output: Current: Package: 19-60 V 3.3 V 30 A Quarter-brick Min. 200 -2 2.4 2.4 -2 Typ. 225 Max. 250 0.8 18 18 0.8 Units kHz V V V V V kΩ % % % °C °C 6 Notes & Conditions Regulation stage and Isolation stage Switching Frequency ON/OFF Control (Option P) Off-State Voltage On-State Voltage ON/OFF Control (Option N) Off-State Voltage On-State Voltage ON/OFF Control (Either Option) Pull-Up Voltage Pull-Up Resistance Output Voltage Trim Range (See note 3 below) Output Voltage Remote Sense Range Output Over-Voltage Protection Over-Temperature Shutdown Over-Temperature Shutdown Restart Hysteresis Load Current Scale Factor Calculated MTBF (Telcordia) Calculated MTBF (MIL-217) Field Demonstrated MTBF -10 117 Vin/4.25 40 122 125 10 1500 2.21 1.43 14 +10 +10 127 Figures A & B Measured across Pins 8 & 4; Figure C; Figure 27 Measured across Pins 8 & 4; Figure 27 Over full temp range; % of nominal Vout Average PCB Temperature See App Note: Output Load Current Calc. RELIABILITY CHARACTERISTICS 10 Hrs. TR-NWT-000332; 80% load,300LFM, 40oC Ta 106 Hrs. MIL-HDBK-217F; 80% load, 300LFM, 40oC Ta 106 Hrs. See website for latest values Note 3: This module has trim-up limitations below 20Vin, Please see Figure 27. STANDARDS COMPLIANCE Parameter P STANDARDS COMPLIANCE Notes File # E194341, Basic insulation & pollution degree 2 Certified by TUV test on entire assembly; board & plastic components UL94V-0 compliant ESD test, 8kV - NP, 15kV air - NP (Normal Performance) Section 7 - electrical safety, Section 9 - bonding/grounding UL/cUL 60950 EN60950 72/23/EEC 93/68/EEC Needle Flame Test (IEC 695-2-2) IEC 61000-4-2 GR-1089-CORE Telcordia (Bellcore) GR-513 • An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. QUALIFICATION TESTING Parameter P QUALIFICATION TESTING # Units 32 5 5 10 5 5 5 15 pins Test Conditions 10-55Hz sweep, 0.060” total excursion,1 min./sweep, 120 sweeps for 3 axis Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability 95% rated Vin and load, units at derating point, 1000 hours 100g minimum, 2 drops in x and y axis, 1 drop in z axis -40°C to 100°C, unit temp. ramp 15°C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load 85°C, 85% RH, 1000 hours, 2 minutes on and 6 hours off MIL-STD-883, method 2003 • Extensive characterization testing of all SynQor products and manufacturing processes is performed to ensure that we supply robust, reliable product. Contact factory for official product family qualification document. OPTIONS SynQor provides various options for Logic Sense, Pin Length and Feature Set for this family of DC/DC converters. Please consult the last page of this specification sheet for information on available options. Product # PQ30033QGA30 Phone 1-888-567-9596 PATENTS SynQor is protected under various patents, including but not limited to U.S. Patent #s 5,999,417; 6,222,742 B1; 6,594,159 B2; 6,545,890 B2. Doc.# 005-2QG33MU Rev. A 07/11/05 Page 4 www.synqor.com Technical Specification 95 90 85 92 Input: Output: Current: Package: 19-60 V 3.3 V 30 A Quarter-brick 91 Efficiency (%) 80 75 70 24 Vin 65 60 0 5 10 15 20 25 30 48 Vin 60 Vin Efficiency (%) 90 89 88 87 25 C 40 C 55 C 0 100 200 300 400 500 86 Load Current (A) Air Flow (LFM) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Efficiency at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (48V input). 9 16 14 Power Dissipation (W) 12 10 8 6 4 2 0 0 5 10 15 20 25 30 24 Vin 48 Vin 60 Vin Power Dissipation (W) 8 7 6 5 25 C 40 C 55 C 4 0 100 200 300 400 500 Air Flow (LFM) Load Current (A) Figure 3: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 4: Power dissipation at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (48V input). 30 25 20 Iout (A) 15 10 400 LFM (2.0 m/s) 5 0 0 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 25 40 55 o 70 85 Ambient Air Temperature ( C) Figure 5: Maximum output power derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing across the converter from pin 3 to pin 1 (24V input). Product # PQ30033QGA30 Phone 1-888-567-9596 Figure 6: Thermal plot of converter at 30 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter sideways from pin 3 to pin 1 (24V input). Doc.# 005-2QG33MU Rev. A 07/11/05 Page 5 www.synqor.com Technical Specification 30 25 20 Input: Output: Current: Package: 19-60 V 3.3 V 30 A Quarter-brick Iout (A) 15 10 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 5 0 0 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 25 40 55 70 85 Ambient Air Temperature (oC) Figure 7: Maximum output power derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing across the converter from pin 3 to pin 1 (48V input). 30 25 20 Figure 8: Thermal plot of converter at 30 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter sideways from pin 3 to pin 1 (48V input). Iout (A) 15 10 400 LFM (2.0 m/s) 5 0 0 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 25 40 55 70 85 Ambient Air Temperature (oC) Figure 9: Maximum output power derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing across the converter from input to output (24V input). Figure 10: Thermal plot of converter at 30 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter sideways from input to output (24V input). 30 25 20 Iout (A) 15 10 400 LFM (2.0 m/s) 5 0 0 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 25 40 55 o 70 85 Ambient Air Temperature ( C) Figure 11: Maximum output power derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing across the converter from input to output (48V input). Product # PQ30033QGA30 Phone 1-888-567-9596 Figure 12: Thermal plot of converter at 30 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter sideways from input to output (48V input). Doc.# 005-2QG33MU Rev. A 07/11/05 Page 6 www.synqor.com Technical Specification Input: Output: Current: Package: 19-60 V 3.3 V 30 A Quarter-brick Semiconductor junction temperature is within 1°C of surface temperature Figure 13: Turn-on transient at full load (resistive load) (5 ms/div). Input voltage pre-applied. Ch 1: Vout (1V/div). Ch 2: ON/OFF input (5V/div). Figure 14: Turn-on transient at zero load (5 ms/div). Ch 1: Vout (1V/div). Ch 2: ON/OFF input (5V/div). Figure 15: Output voltage response to step-change in load current (50%75%-50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 10µF, 100 mΩ ESR tantalum cap and 1µF ceramic cap. Ch 1: Vout (200mV/div), Ch 2: Iout (10A/div). Figure 16: Output voltage response to step-change in load current (50%75%-50% of Iout(max): dI/dt = 5A/µ s). Load cap: 470µ F, 30 mΩ ESR tantalum cap and 1µ F ceramic cap. Ch 1: Vout (500mV/div), Ch 2: Iout (10A/div). Product # PQ30033QGA30 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QG33MU Rev. A 07/11/05 Page 7 Technical Specification See Fig. 19 source impedance Input: Output: Current: Package: 19-60 V 3.3 V 30 A Quarter-brick 10 µH See Fig. 18 See Fig. 20 iS VSOURCE iC DC/DC Converter 1 µF VOUT 10 µF, electrolytic capacitor 47 µF,