Technical Specification
Brick
Half
48Vin 15Vout 10A
150 Watt, No Heatsink, Isolated DC/DC Converter
The PQ48150HGA10 PowerQor™ Giga converter is a next-generation, board-mountable, isolated, fixed switching frequency DC/DC converter that uses synchronous rectification to achieve extremely high conversion efficiency. The power dissipated by the converter is so low that a heatsink is not required, which saves cost, weight, height, and application effort. The Giga series converters offer enhanced useable output current in a standard “half-brick” module. The Giga units also feature active current sharing for N+1 and parallel applications.
PQ48150HGA10 Module
Operational Features
• Ultra-high efficiency, 92% at full rated load current • Delivers up to 150 watts of output power with minimal derating - no heatsink required • Wide input voltage range: 35V – 75V meets or exceeds all 48V bus standards • Fixed frequency switching provides predictable EMI performance
Protection Features
• Input under-voltage lockout and over-voltage shutdown protects against abnormal input voltages • Output current limit and short circuit protection • Output over-voltage protection • Thermal shutdown
Mechanical Features
• Industry standard pin-out configuration • Industry standard size: 2.3” x 2.4” • Total height only 0.40”, permits better airflow and smaller card pitch • Total weight: 2.1 oz. (59 grams)
Control Features
• On/Off control referenced to input side (positive and negative logic options are available) • Remote sense for the output voltage compensates for output distribution drops • Output voltage trim permits custom voltages and voltage margining
Safety Features
• 2000V, 10 MΩ input-to-output isolation • UL/cUL 60950 recognized (US & Canada), basic insulation rating • TUV certified to EN60950 • Meets 72/23/EEC and 93/68/EEC directives • Meets UL94V-0 flammability requirements
Product # PQ48150HGA10 Phone 1-888-567-9596
Optional Features (Full-Feature modules) • Active current share for N+1 and parallel applications • External Clock Synchronization pin for better EMI characteristics • Startup Synchronization pin for more consistent startup sequence • ORing FET drive supply for efficient ORing protection
Doc.# 005-2HG415C Rev. B 12/03/02 Page 1
Technical Specification
Brick MECHANICAL DIAGRAM
2.30 0.19
(4.8)
Half
48Vin 15Vout 10A
1.90
(48.3)
(58.4)
0.50
(12.7)
0.300 (7.62) 0.400
(10.16)
0.400
(10.16)
0.700
(17.78)
1.000
(25.40)
0.200 (5.08)
1.400
(35.56)
Top View
0.200 (5.08)
1.000
(25.40)
2.40
(61.0)
1.400
(35.56)
Max. Height Bottom side Clearance
See Note 10
0.40
(10.2)
0.034+/-0.026
(0.86+/-0.66)
Side View
Lowest Component Load Board 0.145
(3.68) See Note 4
NOTES
1) Pins 1-4, 6-8, A-C are 0.040” (1.02mm) diameter. with 0.080” (2.03mm) diameter standoff shoulders. 2) Pins 5 and 9 are 0.080” (2.03 mm) diameter with 0.125” (3.18mm) diameter standoff shoulders. 3) Pins 3, A, B & C only included in Full-Feature models. 4) Other pin extension lengths available. Recommended pin length is 0.03” (0.76mm) greater than the PCB thickness. 5) All Pins: Material - Copper Alloy Finish - Tin/Lead over Nickel plate 6) Undimensioned components are shown for visual reference only. 7) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) 8) Weight: 2.1 oz. (59 g) typical 9) Workmanship: Meets or exceeds IPC-A-610C Class II 10) UL/TUV standards require a clearance greater than 0.04”
(1.02mm) between input and output for Basic insulation. This issue should be considered if any copper traces are on the top side of the user’s board. Note that the ferrite cores are considered part of the input/primary circuit.
PIN CONNECTIONS
Pin No. Name
1 2 Vin(+) ON/OFF
Function
Positive input voltage TTL input to turn converter on and off, referenced to Vin(-), with internal pull up.
3 4 5 6 7 8 9 A B C
I share Vin(-) Vout(-) SENSE(-) TRIM SENSE(+) Vout(+) Clock Sync Start Sync OR Drive
Single wire parallel signal Negative input voltage Negative output voltage Return remote sense Output voltage trim Positive remote sense Positive output voltage Clock synchronization Startup synchronization External OR-FET drive
Pins in Italics Shaded text are Optional
Product # PQ48150HGA10
Phone 1-888-567-9596
Doc.# 005-2HG415C Rev. B
12/03/02
Page 2
Technical Specification
Brick PQ48150HGA10 ELECTRICAL CHARACTERISTICS
Parameter
ABSOLUTE MAXIMUM RATINGS
Half
48Vin 15Vout 10A
TA=25°C, airflow rate=300 LFM, Vin=48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C ambient temperature with appropriate power derating. Specifications subject to change without notice.
Min. Typ. Max.
100 80 100 2000 100 125 18 18 48 33.3 31.0 2.3 78.3 75 2 0.03 N/A 4 33 14.85 1.6\4\3.3 47 15.00 75 34.4 32.4 2.4 79.5 4.8 95 5
Units
V V V V °C °C V V V V V V V A mA mA A 2s mV mA A µF\µH\µF µF V %\mV %\mV mV V mV mV A A V % A mA µF dB mV mV ms
Notes & Conditions
continuous continuous < 10µs Basic insulation level, Pollution degree 2
Input Voltage Non-Operating Operating Operating Transient Protection Isolation Voltage (input to output) Operating Temperature Storage Temperature Voltage at ON/OFF input pin Voltage at Clock Sync pin
-40 -55 -2 -15 35 31.5 29.5 2.2 76.7
applies to Full Feature option only
INPUT CHARACTERISTICS
Operating Input Voltage Range Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Hysteresis Voltage Input Over-Voltage Shutdown Maximum Input Current No-Load Input Current Disabled Input Current Inrush Current Transient Rating Response to Input Transient Input Reflected-Ripple Current Recommended Input Fuse Input Filter Component Values (C1\L\C2) Recommended External Input Capacitance Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Current Share Accuracy (2 units paralleled) Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Input Voltage Ripple Rejection Output Voltage During Load Current Transient Step Change in Output Current (0.1A/µs) Step Change in Output Current (5A/µs) Settling Time Turn-On Transient Turn-On Time Start-Up Inhibit Time Output Voltage Overshoot 100% Load 50% Load Semiconductor Junction Temperature Board Temperature Transformer Temperature Isolation Voltage Isolation Resistance Isolation Capacitance
100% Load, 35 Vin
20
see Figure 13
1000V/ms input transient RMS thru 10µH inductor; Figs. 13 & 15 fast blow external fuse recommended internal values, see Figure E
OUTPUT CHARACTERISTICS
15.15
14.715
+0.05 \ 8 +0.1 \ 15 +0.1 \ 15 +0.2 \ 30 +45 +90 15.285 50 15 12 10.0 +2 0.4 10 70 750 500 1 100 30 10 13 +5 1.0 50 >5,000
0 11 0.1 0
over sample, line, load, temperature & life 20MHz bandwidth; Fig. 13 & 16 Full Load, see Figures 13 & 16 Full Load, see Figures 13 & 16 Output Voltage 10% Low; Fig. 17 % of rated output current Negative current drawn from output Negative current drawn from output 15Vout at 10A Resistive Load 120 Hz; Fig. 20 50% to 75% to 50% Iout max; Figure 11 50% to 75% to 50% Iout max; Figure 12 to within 1% Vout nom Full load, Vout=90% nom.; Figs. 9 & 10 -40°C to +125°C; Figure F 10,000 µF load capacitance, Iout = 0A Figures 1 - 4 Figures 1 - 4 Package rated to 150°C UL rated max operating temp 130°C See Figures 5 - 8 for derating curves
DYNAMIC CHARACTERISTICS
180
20 200 0 92 92
30 215
ms ms % % %
EFFICIENCY
TEMPERATURE LIMITS FOR POWER DERATING CURVES
125 125 125 2000 10 3300
°C °C °C V MΩ pF
ISOLATION CHARACTERISTICS
Product # PQ48150HGA10
Phone 1-888-567-9596
Doc.# 005-2HG415C Rev. B
12/03/02
Page 3
Technical Specification
Brick ELECTRICAL CHARACTERISTICS (Continued)
Parameter P
FEATURE CHARACTERISTICS
Half
48Vin 15Vout 10A
Units
kHz V V V V V kΩ % % % °C °C
Min.
205 -2 2.7 2.7 -2
Typ.
230
Max.
255 0.8 18 18 0.8
Notes & Conditions
Switching Frequency ON/OFF Control (Option P) Off-State Voltage On-State Voltage ON/OFF Control (Option N) Off-State Voltage On-State Voltage ON/OFF Control (Either Option) Pull-Up Voltage Pull-Up Resistance Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection Over-Temperature Shutdown Over-Temperature Shutdown Restart Hysteresis Calculated MTBF Calculated MTBF Demonstrated MTBF
-20 108
Vin/6 42 116 120 10 2.3 1.5 >20
15 +7 +7 121
Figures A, B Measured across Pins 9 & 5; Figure C Measured across Pins 9 & 5 Over full temp range; % of nominal Vout Average PCB Temperature
RELIABILITY CHARACTERISTICS
106 Hrs. Telcordia TR-NWT-000332; 80% load,300LFM, 40oC Ta 106 Hrs. MIL-HDBK-217F; 80% load, 300LFM, 40oC Ta 106 Hrs. Field demonstrated MTBF
STANDARDS COMPLIANCE
Parameter P
STANDARDS COMPLIANCE
Notes
File # E194341, Basic insulation & pollution degree 2 Certified by TUV test on entire assembly; board & plastic components UL94V-0 compliant ESD test, 8kV - NP, 15kV air - NP Section 7 - electrical safety, Section 9 - bonding/grounding
UL/cUL 60950 EN60950 72/23/EEC 93/68/EEC Needle Flame Test (IEC 695-2-2) IEC 61000-4-2 GR-1089-CORE
• An external input fuse must always be used to meet these safety requirements
QUALIFICATION TESTING
Parameter P
QUALIFICATION TESTING
# Units
32 5 5 10 5 5 5 15 pins
Test Conditions
10-55Hz sweep, 0.060” total excursion,1 min./sweep, 120 sweeps for 3 axis
Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability
95% rated Vin and load, units at derating point, 1000 hours
100g minimum, 2 drops in x and y axis, 1 drop in z axis -40°C to 100°C, unit temp. ramp 15°C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load 85°C, 85% RH, 1000 hours, 2 minutes on and 6 hours off MIL-STD-883, method 2003
• Extensive characterization testing of all SynQor products and manufacturing processes is performed to ensure that we supply
robust, reliable product. Contact factory for more information about Proof of Design and Proof of Manufacturing processes.
OPTIONS
SynQor provides various options for Logic Sense, Pin Length and Feature Set for this family of DC/DC converters. Please consult the last page of this specification sheet for information on available options.
Product # PQ48150HGA10 Phone 1-888-567-9596
PATENTS
SynQor is protected under various patents, including but not limited to U.S. Patent # 5,999,417.
Doc.# 005-2HG415C Rev. B
12/03/02
Page 4
Performance Curves
Brick
100 95 90
Half
94 93
48Vin 15Vout 10A
Efficiency (%)
85 80 75 70 65 60 0 1 2 3 4 5 6 7 8 9 10 35 Vin 48 Vin 75 Vin
Efficiency (%)
92 91 90 89 88 0 100 200 300 400
25 C 40 C 55 C
500
Load Current (A)
Air Flow (LFM)
Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Efficiency at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage).
12.0 11.0
Power Dissipation (W)
18 16
Power Dissipation (W)
14 12 10 8 6 4 2 0 0 1 2 3 4 5 6 7 8
10.0 9.0 8.0 7.0 6.0 5.0 4.0
25 C 40 C 55 C
35 Vin 48 Vin 75 Vin
9 10
0
100
200
300
400
500
Load Current (A)
Air Flow (LFM)
Figure 3: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C.
Figure 4: Power dissipation at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage).
10
8 7
Iout (A)
6 5 4 3 2 1 0 0
400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 LFM (0 m/s)
25
40
55
70
85
Ambient Air Temperature (oC)
Figure 5: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing from input to output (nominal input voltage).
Product # PQ48150HGA10 Phone 1-888-567-9596
Figure 6: Thermal plot of converter at 9.4 amp load current (141W) with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from input to output (nominal input voltage).
Doc.# 005-2HG415C Rev. B 12/03/02 Page 5
Semiconductor junction temperature is within 1°C of surface temperature
9
Performance Curves
Brick
10 9 8 7
Half
48Vin 15Vout 10A
Semiconductor junction temperature is within 1°C of surface temperature
Iout (A)
6 5 4 3 2 1 0 0
400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 LFM (0 m/s)
25
40
55
o
70
85
Ambient Air Temperature ( C)
Figure 7: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing from output to input (nominal input voltage).
Figure 8: Thermal plot of converter at 8.5 amp load current (128W) with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from output to input (nominal input voltage).
Figure 9: Turn-on transient at full load (resistive load) (10 ms/div). Top Trace: Vout (5V/div) Bottom Trace: ON/OFF input (5V/div)
Figure 10: Turn-on transient at zero load (10 ms/div). Top Trace: Vout (5V/div) Bottom Trace: ON/OFF input (5V/div)
Figure 11: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF, 450 mΩ ESR tantalum capacitor and
1µF ceramic capacitor. Top trace: Vout (500mV/div), Bottom trace: Iout (5A/div). Product # PQ48150HGA10 Phone 1-888-567-9596
Figure 12: Output voltage response to step-change in load current (50%-75%-50% of Iout(max): dI/dt = 5A/µs). Load cap: 480µF, 15 mΩ ESR tantalum capacitor and 1µF ceramic capacitor. Top trace: Vout (500mV/div), Bottom trace: Iout (5A/div).
Doc.# 005-2HG415C Rev. B 12/03/02 Page 6
Performance Curves
Brick
Half
48Vin 15Vout 10A
Figure 15 10 µH
source impedance
Figure 14 Figure 16
iS
VSOURCE
iC
DC/DC Converter 1 µF
VOUT
15 µF,
electrolytic capacitor
47 µF,