PQ60012HPAA0PRF

Technical Specification Brick Half 48Vin 1.2Vout 100A 100 Amp, No Heatsink, Isolated DC/DC Converter The PQ60012HPAA0 PowerQor™ Peta converter is a next-generation, board-mountable, isolated, fixed switching frequency DC/DC converter that uses synchronous rectification to achieve extremely high conversion efficiency. The power dissipated by the converter is so low that a heatsink is not required, which saves cost, weight, height, and application effort. The Peta series converters offer industry leading output current for a standard “half-brick” module. The Peta units also feature active current sharing for N+1 and parallel applications. PQ60012HPAA0 Module Operational Features • Ultra-high efficiency, >88% half load, >83% full load • Delivers up to 100 amps of output current with minimal derating - no heatsink required • Wide input voltage range: 35V – 75V, with 100V 100ms input voltage transient withstand • Fixed frequency switching provides predictable EMI performance Protection Features • Input under-voltage lockout disables converter at low input voltage conditions • Output current limit and short circuit protection • Output over-voltage protection • Thermal shutdown Mechanical Features • Industry standard pin-out configuration • Industry standard size: 2.3” x 2.4” • Total height only 0.43”, permits better airflow and smaller card pitch • Total weight: 2.9 oz. (83 grams) Control Features • On/Off control referenced to input side (positive and negative logic options are available) • Remote sense for the output voltage compensates for output distribution drops • Output voltage trim permits custom voltages and voltage margining Safety Features • 2000V, 30 MΩ input-to-output isolation • UL 60950 recognized (US & Canada), basic insulation rating • TUV certified to EN60950 • Meets 72/23/EEC and 93/68/EEC directives • Meets UL94V-0 flammability requirements Product # PQ60012HPAA0 Phone 1-888-567-9596 Optional Features (Full-Feature modules) • Active current share for N+1 and parallel applications • External Clock Synchronization pin for better EMI characteristics • Startup Synchronization pin for more consistent startup sequence Doc.# 005-2HP621K Rev. B 1/26/04 Page 1 Technical Specification Brick MECHANICAL DIAGRAM 2.30 0.19 (4.8) Half 48Vin 1.2Vout 100A 1.90 (48.3) (58.4) 0.200 0.50 (12.7) (5.08) 0.400 (10.16) 0.400 (10.16) 0.700 (17.78) 1.000 (25.40) 0.200 (5.08) 1.400 (35.56) Top View 0.200 (5.08) 1.000 (25.40) 2.40 (61.0) 1.400 (35.56) 0.200 (5.08) 0.43 Bottom side Clearance See Note 10 (10.8) Side View 0.047+/-0.005 (1.19+/-0.12) Lowest Component Load Board 0.145 (3.68) See Note 4 NOTES 1) Pins 1-4, 7-9, A-B are 0.040” (1.02mm) diameter. with 0.080” (2.03mm) diameter standoff shoulders. 2) Pins 5-6, 10-11 are 0.080” (2.03 mm) diameter with 0.125” (3.18mm) diameter standoff shoulders. 3) Pins 3, A, & B only included in Full-Feature models. 4) Other pin extension lengths available. Recommended pin length is 0.03” (0.76mm) greater than the PCB thickness. 5) All Pins: Material - Copper Alloy Finish - Tin/Lead over Nickel plate 6) Undimensioned components are shown for visual reference only. 7) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) 8) Weight: 2.9 oz. (83 g) typical 9) Workmanship: Meets or exceeds IPC-A-610C Class II 10) UL/TUV standards require a clearance greater than 0.04” (1.02mm) between input and output for Basic insulation. This issue should be considered if any copper traces are on the top side of the user’s board. Note that the ferrite cores are considered part of the input/primary circuit. PIN CONNECTIONS Pin No. Name 1 2 Vin(+) ON/OFF Function Positive input voltage TTL input to turn converter on and off, referenced to Vin(-), with internal pull up. 3 4 5 6 7 8 9 10 11 A B I share Vin(-) Vout(+) Vout(-) SENSE(-) TRIM SENSE(+) Vout(+) Vout(-) Clock Sync Start Sync Single wire parallel signal Negative input voltage Positive output voltage Negative output voltage Return remote sense Output voltage trim Positive remote sense Positive output voltage Negative output voltage Clock synchronization Startup synchronization Pins in Italics Shaded text are Optional Product # PQ60012HPAA0 Phone 1-888-567-9596 Doc.# 005-2HP621K Rev. B 1/26/04 Page 2 Technical Specification Brick PQ60012HPAA0 ELECTRICAL CHARACTERISTICS Parameter ABSOLUTE MAXIMUM RATINGS Half 48Vin 1.2Vout 100A TA=25°C, airflow rate=300 LFM, Vin=48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C ambient temperature with appropriate power derating. Specifications subject to change without notice. Min. Typ. Max. 100 80 100 2000 100 125 18 18 48 33.3 31.0 2.3 42 2 150 3 33 1.188 2\4\4 47 1.200 75 34.4 32.4 2.4 4.2 60 5 0.03 20 Units V V V V °C °C V V V V V V A mA mA A 2s mV mA A µF\µH\µF µF V %\mV %\mV mV V mV mV A A V % A mA µF dB mV mV µs Notes & Conditions continuous continuous 100ms transient Basic insulation level, Pollution degree 2 Input Voltage Non-Operating Operating Operating Transient Protection Isolation Voltage (input to output) Operating Temperature Storage Temperature Voltage at ON/OFF input pin Voltage at Clock Sync pin Operating Input Voltage Range Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Hysteresis Voltage Maximum Input Current No-Load Input Current Disabled Input Current Inrush Current Transient Rating Response to Input Transient Input Reflected-Ripple Current Recommended Input Fuse Input Filter Component Values (C1\L\C2) Recommended External Input Capacitance -40 -55 -2 -15 35 31.5 29.5 2.2 applies to Full Feature option only INPUT CHARACTERISTICS 100% Load, 35 Vin see Figure 13 1000V/ms input transient RMS thru 10µH inductor; Figs. 13 & 15 fast blow external fuse recommended internal values, see Figure E OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Current Share Accuracy (2 units paralleled) Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Input Voltage Ripple Rejection Output Voltage during Load Current Transient Step Change in Output Current (0.1A/µs) Step Change in Output Current (5A/µs) Settling Time Turn-On Transient Turn-On Time Start-Up Inhibit Time Output Voltage Overshoot 100% Load 50% Load Semiconductor Junction Temperature Board Temperature Transformer Temperature Isolation Voltage Isolation Resistance Isolation Capacitance 1.212 1.164 +0.08 \ 1 +0.17 \ 2 +0.17 \ 2 +0.33 \ 4 +9 +18 1.236 175 50 0.6 +2 3.25 10 80 80 90 100 250 75 100 120 +5 5.0 50 >50,000 0 110 1.5 0 over sample, line, load, temperature & life 20MHz bandwidth; Fig. 13 & 16 Full Load, see Figures 13 & 16 Full Load, see Figures 13 & 16 Output Voltage 10% Low; Fig. 17 % of rated output current Negative current drawn from output Negative current drawn from output 1.2Vout at 100A Resistive Load 120 Hz; Fig. 20 50% to 75% to 50% Iout max; Figure 11 50% to 75% to 50% Iout max; Figure 12 to within 1% Vout nom Full load, Vout=90% nom.; Figs. 9 & 10 -40°C to +125°C; Figure A 10,000 µF load capacitance, Iout = 0A Figures 1 - 4 Figures 1 - 4 Package rated to 150°C UL rated max operating temp 130°C See Figures 5 - 8 for derating curves DYNAMIC CHARACTERISTICS 180 20 200 0 83.5 88.5 30 240 ms ms % % % EFFICIENCY TEMPERATURE LIMITS FOR POWER DERATING CURVES 125 125 125 2000 30 3300 °C °C °C V MΩ pF ISOLATION CHARACTERISTICS Product # PQ60012HPAA0 Phone 1-888-567-9596 Doc.# 005-2HP621K Rev. B 1/26/04 Page 3 Technical Specification Brick ELECTRICAL CHARACTERISTICS (Continued) Parameter P FEATURE CHARACTERISTICS Half 48Vin 1.2Vout 100A Units kHz V V V V V kΩ % % % °C °C Min. 250 -2 2.7 2.7 -2 Typ. 280 Max. 310 0.8 18 18 0.8 Notes & Conditions Switching Frequency ON/OFF Control (Option P) Off-State Voltage On-State Voltage ON/OFF Control (Option N) Off-State Voltage On-State Voltage ON/OFF Control (Either Option) Pull-Up Voltage Pull-Up Resistance Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection Over-Temperature Shutdown Over-Temperature Shutdown Restart Hysteresis Calculated MTBF (Telcordia) Calculated MTBF (MIL-217) Demonstrated MTBF -20 125 Vin/6 42 130 125 10 2.16 1.43 TBD 15 +10 +10 135 Figures A, B Measured across Pins 10 & 5; Figure C Measured across Pins 10 & 5 Over full temp range; % of nominal Vout Average PCB Temperature RELIABILITY CHARACTERISTICS 106 Hrs. TR-NWT-000332; 75% load,300LFM, 40oC Ta 106 Hrs. MIL-HDBK-217F; 75% load, 300LFM, 40oC Ta 106 Hrs. Field demonstrated MTBF STANDARDS COMPLIANCE Parameter P STANDARDS COMPLIANCE Notes File # E194341, Basic insulation & pollution degree 2 Certified by TUV test on entire assembly; board & plastic components UL94V-0 compliant ESD test, 8kV - NP, 15kV air - NP (Normal Performance) Section 7 - electrical safety, Section 9 - bonding/grounding UL/cUL 60950 EN60950 72/23/EEC 93/68/EEC Needle Flame Test (IEC 695-2-2) IEC 61000-4-2 GR-1089-CORE Telcordia (Bellcore) GR-513 • An external input fuse must always be used to meet these safety requirements QUALIFICATION TESTING Parameter P QUALIFICATION TESTING # Units 32 5 5 10 5 5 5 15 pins Test Conditions 10-55Hz sweep, 0.060” total excursion,1 min./sweep, 120 sweeps for 3 axis Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability 95% rated Vin and load, units at derating point, 1000 hours 100g minimum, 2 drops in x and y axis, 1 drop in z axis -40°C to 100°C, unit temp. ramp 15°C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load 85°C, 85% RH, 1000 hours, 2 minutes on and 6 hours off MIL-STD-883, method 2003 • Extensive characterization testing of all SynQor products and manufacturing processes is performed to ensure that we supply robust, reliable product. Contact factory for more information about Proof of Design and Proof of Manufacturing processes. OPTIONS SynQor provides various options for Logic Sense, Pin Length and Feature Set for this family of DC/DC converters. Please consult the last page of this specification sheet for information on available options. Product # PQ60012HPAA0 Phone 1-888-567-9596 PATENTS SynQor is protected under various patents, including but not limited to U.S. Patent #s 5,999,417; 6,222,742 B1; 6,594,159 B2; 6,545,890 B2. Doc.# 005-2HP621K Rev. B 1/26/04 Page 4 Performance Curves Brick 95 90 85 80 75 70 65 0 10 20 30 40 50 60 70 80 90 100 35 Vin 48 Vin 75 Vin Half 90 89 88 48Vin 1.2Vout 100A Efficiency (%) Efficiency (%) 87 86 85 84 83 82 0 100 200 300 400 25 C 40 C 55 C 500 Load Current (A) Air Flow (LFM) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Efficiency at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage). 14.0 13.0 Power Dissipation (W) 30 25 Power Dissipation (W) 20 15 10 5 0 0 10 20 30 40 50 60 70 80 90 100 35 Vin 48 Vin 75 Vin 12.0 11.0 10.0 9.0 8.0 0 100 200 300 400 Air Flow (LFM) 25 C 40 C 55 C 500 Load Current (A) Figure 3: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 4: Power dissipation at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage). 100 90 80 70 Iout (A) 60 50 40 30 20 10 0 0 25 40 55 70 85 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 LFM (0 m/s) Ambient Air Temperature (oC) Figure 5: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing from input to output (nominal input voltage). Product # PQ60012HPAA0 Phone 1-888-567-9596 Figure 6: Thermal plot of converter at 96 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from input to output (nominal input voltage). Doc.# 005-2HP621K Rev. B 1/26/04 Page 5 Semiconductor junction temperature is within 1°C of surface temperature Performance Curves Brick 100 90 Half 48Vin 1.2Vout 100A 70 Iout (A) 60 50 40 30 20 10 0 0 25 40 55 70 85 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 LFM (0 m/s) Ambient Air Temperature (oC) Figure 7: Maximum output power derating curves vs. ambient air temperature for airflow rates of 0 LFM through 400 LFM with air flowing from output to input (nominal input voltage). Figure 8: Thermal plot of converter at 94.5 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from output to input (nominal input voltage). Figure 9: Turn-on transient at full load (resistive load) (10 ms/div). Top Trace: Vout (500mV/div) Bottom Trace: ON/OFF input (5V/div) Figure 10: Turn-on transient at zero load (10 ms/div). Top Trace: Vout (500mV/div) Bottom Trace: ON/OFF input (5V/div) Figure 11: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF, 450 mΩ ESR tantalum capacitor and 1µF ceramic capacitor. Top trace: Vout (100mV/div), Bottom trace: Iout (50A/div). Product # PQ60012HPAA0 Phone 1-888-567-9596 Figure 12: Output voltage response to step-change in load current (50%-75%-50% of Iout(max): dI/dt = 5A/µs). Load cap: 480µF, 15 mΩ ESR tantalum capacitor and 1µF ceramic capacitor. Top trace: Vout (100mV/div), Bottom trace: Iout (50A/div). Doc.# 005-2HP621K Rev. B 1/26/04 Page 6 Semiconductor junction temperature is within 1°C of surface temperature 80 Performance Curves Brick Figure 15 10 µH Half 48Vin 1.2Vout 100A source impedance Figure 14 Figure 16 iS VSOURCE iC DC/DC Converter 1 µF VOUT 15 µF, electrolytic capacitor 47 µF,